Recumbent Cross Trainer - Nustep

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NuStep T6Recumbent Cross Trainers e r v i c e pa r t s m a n u a l

ContentsT6 Assembled View Console Group Front End Group Arms Group 45610Foot Pedal Group Rear End Group Seat Group Cable Diagram 12131420

TITLE:PARTS MANUALT6Page 4DWG. NO.52400REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. NUMBER12DESCRIPTIONQTY.56130Service Kit - Console, T6152357Screw - BHCS, M6x1x16, Flanged, Hex,Zinc, Patched312TITLE:T6 PARTS MANUALCONSOLE GROUPPage 5DWG. NO.52402REVAPPADCSRELEASE DATE5/6/2020

ITEMNO.PARTNUMBERDESCRIPTIONQTY.150704Screw - BHSC, M5x0.8px16, Hex, SS14252291Boot - Console Neck1352292Cover - Stride Lock Shroud1456131Service Kit - Cover, Front Upper, T6, LH1556132Service Kit - Cover, Front Upper, T6, RH1656133Service Kit - Cover, Front Lower, T6 LH1756134Service Kit - Cover, Front Lower, T6 RH1856176Service Kit - Cover, Front Lower T6 MAX, LH1956177Service Kit - Cover, Front Lower T6 MAX, RH11058248Service Kit - Front End Trim Cover, Transitt11159417Screw - BHSC, M5 x 12 mm, SS Hex21259862Bolt - Hex Flange, M6x1.0px20, MATpoint2211312510984176SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:T6 PARTS MANUALFRONT END GROUPPage 6DWG. NO.52403REVAPPADCSRELEASE DATE5/6/2020

ITEMPARTNO. NUMBERDESCRIPTIONQTY.150546Nut - Locking, Nylon Insert, M8x1.25, DIN 985, ZincPlated1234506705084750881ITW CIP N623331, U-Nut M5 x .8Washer - M8, DIN 125Ty-Rap, Thomas & Betts TY524MX1412550884Cable Mounting Base T&B #MPNY-1000-0-C2651366Cable Hanger - Richco CH-2-0110751426Bolt - Hex Flange, M8x1.25px20, MATpoint, Magni565 Plated48517569105228452341Screw - BHSC, M8x1.25x25, Class 10.9, Hex, BlackOxide, VC-3 PatchedBolt - SHCS, M8x1.25x110Assembly - Grab Ring, Dipped, T61152345COVER - GRAB RING352381Service Assembly - Neck Extrusion, T61Screw - BHCS, M6x1px20, Torx, Zinc Plated Steel621713815239661391113T6 GRAB RING(OPTIONAL)111241251022247226722TITLE:6T6 PARTS MANUALFRONT END GROUPPage 75DWG. NO.52404REVAPPADCSRELEASE DATE5/6/2020

ITEMPARTNO. 3056040315604332561393356140DESCRIPTIONQTY.Screw - HHTM, 10-32 x 5/16, 18-8 Stainless SteelCLAMP - STEP SENSORScrew, Shoulder - SHSS, 12MM x 20MM, Class 12.9, PatchedScrew-SHCS, M5x0.8x35, Hex, BlackNut - Locking, Nylon Insert, M10x1.5, DIN 985, Zinc PlatedAssembly - Belt ClampNut - Locking, Nylon Insert, M8x1.25, DIN 985, Zinc PlatedNut - Locking, Nylon Insert, M5x0.8p, DIN 985, Zinc PlatedScrew - PHP, M4x0.7px5, Zinc PlatedScrew - BHSC, M5x0.8px16, Hex, SSClamp - Timing Belt, BottomAssembly - Timing Belt Clamp, TopWasher - M8, DIN 125Washer - CushioningSpringWasher - Pair, Nord Lock NL10, ZincScrew - SHC, M10x1.5px30, Class 12.9, Hex, Black OxideBolt - Hex M10x1.5x55 Grade 10.9, ZincBolt - Hex Flange, M8x1.25px20, MATpoint, Magni 565 PlatedKit - Sensor Magnet ReplacementService Kit - Sickle Assembly ReplacementService Kit - CouplingService Kit - Bilateral Connecting LinkService Kit - Bilateral Crank Pair ReplacementService Kit - Timing CableService Kit - Timing PulleyService Kit - Timing Pulley BracketService Kit - Step Sensor CableService Kit - Timing BeltsService Kit - External Power Connector MountService Kit - Flange BearingService Kit - Data Engine BoardService Kit - Data Engine Mount Bracket21442222212221222141112111111121151677 SERVICE KIT - SICKLE 2261561119243311827153019221352337SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:T6 PARTS MANUALFRONT END GROUPPage 8DWG. NO.52405REVAPPADCSRELEASE DATE5/6/2020

ITEMPARTNO. NUMBERDESCRIPTIONQTY.150014Push Nut - Reinforced, .375 Dia. Shaft2250021Shaft - Drive, Main1350024Key - Drive Shaft1450427IGUS Thrust Washer GTM-2644-0154550546Nut - Locking, Nylon Insert, M8x1.25, Zinc Plated, DIN 9852650707Screw - SHCS, M6x1.0px20,Hex, Black Oxide, Class 12.9, Patched4750708Washer - Flat, Narrow, M64850853Spacer - Wheel2951299Tool - Poly V Belt Installation11051366Cable Hanger - Richco CH-2-0111151405Service Assembly - Drive Sprocket21251426Bolt - Hex Flange, M8x1.25px20, MATpoint, Magni 565 Plated51351802Service Kit - StrideLock Cable Assembly11451803Screw - SHCS, M6x1.0x16,Hex, Black Oxide, Class 12.921551808Shaft - Standoff Generator11651809Washer - Serrated Lock, M621751893Service Kit - StrideLock Brake Assembly111851907Service Kit - Brake Pad1951908Screw - BHSC, M6x1.0x14, Patched22051909Screw - SHCS M5x0.8x16, Class 12.9, Hex, Black Oxide22156042Service Kit - Poly V Belt12256043Service Kit - Flange Bearing22356044Service Kit - Pedal Bumper12456047Service Kit - Poly V Pulley12556048Service Kit - Front Wheel22656049Service Kit - StrideLock Torsion Spring12756050Service Kit - StrideLock Brake Arbor12856141Service Kit - Brake, T612956142Service Kit - Optical Sensor, T613056143Service Kit - StrideLock Push Button Assembly - T613159117SCREW - M8 X 20 ZN PLATED STEEL SHCS2REMOVAL & REPLACEMENT OF 50252 BELT - POLY-V 21REQUIRES 51299 POLY-V BELT INSTALLATION TOOLBELT MUST BE REMOVED TO REPLACE ANY COMPONENTTHAT TOUCHES THE MAIN SHAFT 26127920252518823119SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:825T6 PARTS MANUALFRONT END GROUPPage 928DWG. NO.52406REVAPPADCSRELEASE DATE5/6/2020

ITEMNO.PARTNUMBERDESCRIPTIONQTY.150032Screw - SHC, M8x1.25x25, Class 12.9, Hex,Black Oxide, Patched6250704Screw - BHSC, M5x0.8px16, Hex, SS4356145Service Kit - Arm T6, LH1456144Service Kit - Arm T6, RH1556146Service Kit - Arm Flange Covers, T6156144 SERVICE KIT - ARM T6, RH341556146 SERVICE KIT - ARM FLANGE COVERS, T656145 SERVICE KIT - ARM T6, LH21SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:T6 PARTS MANUALARMS GROUPPage 10DWG. NO.52407REVAPPADCSRELEASE DATE5/6/2020

ITEMNO.PARTNUMBERDESCRIPTION156174Service Kit - Upper Arm, LH & RH, T62235005156147Cover - ArmlockService Kit - Armlock, T612QTY.56174 SERVICE KIT - UPPER ARM, LH & RH, T61456147 SERVICE KIT - ARMLOCK, T62SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:T6 PARTS MANUALARMS GROUPPage 11DWG. NO.52408REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. NUMBERDESCRIPTIONQTY.150061Screw, Shoulder - SHSS, 12MM x 20MM,Class 12.9, Patched4250417Nut - Locking, Nylon Insert, M10x1.5, DIN985, Zinc Plated2350934Screw - FBHCS, M6x1.0px12mm, 10.9,Black Zinc, Patched8456148Service Kit - Footpedal Base, LH, T61556149Service Kit - Footpedal Base, RH, T61656150Service Kit - Pedal Connecting Link2756151Service Kit - Foot Pedal Treads, T61856152Service Kit - Foot Pedal LH1956153Service Kit - Foot Pedal RH11058670Service Kit - Foot Secure System11151188Washer - Disc Spring, Gardner Spring#MB0625-02241259668Assembly - Ankle Strap21359669Assembly - Toe Strap21451455Bolt - Hex, T5 Foot Strap8733141114111491213841015122658670 SERVICE KIT FOOT SECURE SYSTEMSERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLS6TITLE:T6 PARTS MANUALFOOT PEDAL GROUPPage 12DWG. NO.52410REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. .Screw - BHSC, M10x1.5x20, Class 10.9,Hex, Black, PatchedScrew - FHSC, M6x1.0x16, Grade 10.9,Hex, BlackSpacer - Rail Latch Window Bracket45Screw - BHSC, M6x1.0px45, Class 10.9,Hex, Black Zinc, Patched4S Clip2Screw - FHSCS, M10x1.5x20, Hex, Class10.9, Black Zinc, PatchedWasher - Pair, Nord Lock NL10, ZincScrew - SHC, M10x1.5px30, Class 12.9,Hex, Black Oxide155650950750990850991950996Tape - Adhesive, 3M VHB-5925-.5" Wide x25mil, Double sided acrylic foam, redpolyethylene liner11011121351908519855198652188Screw - BHSC, M6x1.0x14, PatchedBar - Frame Joint - Machined RHBar - Frame Joint - Machined LHLeveler Foot - Non Marring2112141516560135601556017Service Kit - Latch BracketService Kit - Seat Rail Trim CoverService Kit - Rear Support Nut Plate111175601811856021Servive Kit - Seat Position Sensor BoardService Kit - Rear Support BracketAssembly1956022Service Kit - Front Seat Rail Bumper220215615456155Service Kit - Rear Seat Rail Cover, T6Service Kit - Rear Support Cover, T6112256156Service Kit - Rear Power Bracket, T61201644441731492142165181913121178122SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:T6REAR END GROUPPage 13DWG. NO.5241110REVAPPADCSRELEASE DATE5/6/2020

ITEMNO.1PARTNUMBER52372Assembly - Seat & Trolley, T6 Wide1252328Assembly - Seat & Trolley, T61DESCRIPTION1QTY.T6PROT6MAXTITLE:T6 PARTS MANUALSEAT GROUPPage 14DWG. NO.524122REVAPPADCSRELEASE DATE5/6/2020

ITEMPARTNO. NUMBERDESCRIPTIONQTY.150546235059950705Nut - Locking, Nylon Insert, M8x1.25, Zinc Plated,DIN 985CLIP, SPRING, WATER BOTTLE HOLDERScrew - BHSC, M5x0.8px30. Hex, SS456054Service Kit - Trolley Assembly56157 Service Kit - Water Bottle Holder, T6562671556103Service Kit - Trolley Covers1656157Service Kit - Water Bottle Holder, T61756158Service Kit - T6 Seat1SEAT & TROLLEYT6PRO6213345SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:T6 PARTS MANUALSEAT GROUPPage 15DWG. NO.52413REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. NUMBERDESCRIPTIONQTY.150546235059950705Nut - Locking, Nylon Insert, M8x1.25, DIN 985, ZincPlatedCLIP, SPRING, WATER BOTTLE HOLDERScrew - BHSC, M5x0.8px30. Hex, SS456054Service Kit - Trolley Assembly1556103Service Kit - Trolley Covers1656159Service Kit - T6 Wide Seat1756157Service Kit - Water Bottle Holder, T6156157 Service Kit - Water Bottle Holder, T675266SEAT & TROLLEYT6MAX7132345SERVICE KITS MAY INCLUDEINSTRUCTIONS AND TOOLSTITLE:T6 PARTS MANUALSEAT GROUPPage 16DWG. NO.52414REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. NUMBER141018DESCRIPTIONQTY.Screw - BHCS G8 1/4-20 X 1-1/4241222Nut - Nulock 1/4-20, Grade 5, Black Zink2350544Nut - Locking, Nylon Insert, M12x1.25p, DIN 985, ZincPlated6450551Weldment - Trolley1550852Spacer - Trolley Wheel2651473Service Kit - Sensor Magnet Replacement12751824Loctite - 454, Adhesive1851936Service Kit - Seat Wheel6951937Service Kit - Seat Drag Wheel21052203Screw - SHCS, M6x1.0x14,Hex, Class 12.9, BlackOxide41156051Service Kit - Rail Latch Release Cable11256052Service Kit - Rail Latch Assembly11356053Service Kit - Rail Latch Cable Lever Assembly113111043126TROLLEY9851210TITLE:T6 PARTS MANUALSEAT GROUPPage 17DWG. NO.52415REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. NUMBER141142DESCRIPTIONQTY.Spring - Rear Seat Lever12250076350348Screw - BHSC, M10x1.5x20, Class 10.9,Hex, Black, PatchedBushing, Igus MCI-10-02450378Washer - Belleville, 0.567" ID, 410 lbs25503832650417Washer, M10x2.0Nut - Locking, Nylon Insert, M10x1.5, DIN985, Zinc Plated7505118214250546Screw - BHSC, M8x1.25x40, Hex, BlackNut - Locking, Nylon Insert, M8x1.25, DIN985, Zinc Plated49105056450575Screw - Socket, Shoulder, M12x1.5x16Snap Ring - Waldes Truars 5108-1502111125069850704Screw - BHSC, M5x0.8x25, Hex, SSScrew - BHSCS, M5x0.8x16, SS5813145087250874Bracket - Seat Release ShaftE-Clip, Waldes Truarc #5133-622215165141352204Service Kit - Frame, Seat BackWasher - Wave Spring121756067Service Kit - Bearing Cartridge Assembly11856068Service Kit - Seat Stud Plate1192021561615616256163Service Kit - Seat Lever, Front, T6Service Kit - Seat Lever, Rear, T6Service Kit - Seat Back Pad Replacement11122235616456165Service Kit - T6 Armrests, WideService Kit - T6 Armrests112458368Service Kit - Seat Riser Covers12558373Service Kit - Cover Seat Back Transitt1721122423411222525115SEE DWG.NO. 524176391423222244161219201T6 SEAT (SHOWN)T6 WIDE SEAT182317221356164 SERVICE KIT - T6 ARMRESTS, WIDE856165 SERVICE KIT - T6 ARMRESTS10TITLE:T6 PARTS MANUALSEAT GROUPPage 18DWG. NO.52416REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. NUMBER150348DESCRIPTIONQTY.Bushing, Igus MCI-10-023250377Bearing - Flange, 20mm x 8.25mm2345037950382Pin - Clevis, Strandard, 5/16 OD x 1 3/8Spacer- Back Frame Pivot22550395Bracket - Lap Belt Guide1650563Bushing - Igus GFM-1214-062785056550603Screw - BHSC, M6x1.0x16,Class 10.9, Hex, Black OxideScrew - BHSC, M6x1.0px12, Class 10.9, Hex, Black Oxide22950877Washer - Shim, DIN 988, Spring Steel, 12mmIDx18mmODx1mm Thick21050927Cotter Pin, Hairpin Style, Steel, Zinc21151589ASSEMBLY - Lap Buckle, Lower11251600ASSEMBLY - Lap Buckle Mount, Upper113517561451757Screw - BHSC, M8x1.25x25, Class 10.9, Hex, BlackOxide, VC-3 PatchedWasher - M8 Split Lock, Zinc151617560805607956166Service Kit - Cable & Bracket - Seat ReclineService Kit - Actuator, Seat ReclineService Kit - Narrow Seat Cushion Pad Replacement, T61111856167Service Kit - Wide Seat Cushion Pad Replacement, T611958311Service Kit - Lap Belt12021222358352583725932050351Service Kit - Side Grab HandleService Kit - Seat Recline Lever LHWeldment - Cushion Frame, NarrowScrew - BHSC, M6x1.0x14, Class 10.9, Hex, Black 1317(NARROW SHOWN)18(WIDE)TITLE:14T6 PARTS MANUALSEAT GROUPPage 1911DWG. NO.52417REVAPPADCSRELEASE DATE5/6/2020

ITEM PARTNO. NUMBER156037DESCRIPTIONQTY.Service Kit - Step Sensor 6178Service Kit - Seat Position Sense CableService Kit - LCB to HGB Coil CableService Kit - Front DC Power Cable, T6Service Kit - Rear DC Power Cable, T6Service Kit - Console Power Cable, T6Service Kit - Console Data Cable, T6Service Kit - RPM Sensor Cable, T6Service Kit - Power Supply and Cables, T6111111111058830Service Kit - Power Connect Assembly17610156178 SERVICE KIT - POWERSUPPLY AND CABLES, T6952348TITLE:T6 PARTS MANUALCABLE DIAGRAMPage 20DWG. NO.52418REVAPPADCSRELEASE DATE5/6/2020

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NuStep, LLC5111 Venture Drive, Suite 1Ann Arbor, MI 48108U.S.A.(800) 322-4434(734) 769-4400support@nustep.comwww.nustep.comThe information in this manual is the most current at the time of printing. Due to our commitment toward continuous improvement, specifications and descriptions aresubject to change without notice. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose withoutthe express written permission of NuStep, LLC. Copyright April 2020 by NuStep, LLC.NuStep and Transforming Lives are registered trademarks of NuStep, LLC.Manual PN 52500, Rev A

11 50815 Clamp - Timing Belt, Bottom 2 12 50817 Assembly - Timing Belt Clamp, Top 2 13 50847 Washer - M8, DIN 125 2 14 50888 Washer - Cushioning 1 . 26 56033 Service Kit - Timing Pulley 1 27 56034 Service Kit - Timing Pulley Bracket 1 28 56037 Service Kit - Step Sensor Cable 1

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