CTS B8 S4 S5 Heat Exchanger
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger 20630 Mufford Crescent, Unit #309 Langley, British Columbia V2Y 2V9 www.CTSTURBO.com
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger WHAT IS INCLUDED 1. CTS Turbo Heat Exchanger 2. Brackets w/ Hardware 3. Coolant Hoses 4. Hose Clamps 5. Self Tapping Screws 6. Hose Menders (Straight & 90 Degree) Optional for Adaptive Suspension: 9. Auxiliary Cooler 10. Zip Ties 11. Foam Pads/Spacers TOOLS REQUIRED 1. 12mm, 13mm, 10mm Socket 2. T25 Torx 3. Hose Pliers 4. Side Cutters 5. Sharpie 6. Drill 7. Drill Bits NOTES Vehicle used in this guide is a 2010 Audi S4 with Adaptive Dampening Suspension. Always make sure the car is safe to work on. Do not work on a hot motor. We do not accept any liability for incorrect installation or damage during the install. www.CTSTURBO.com Page 2
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 1 *this step applies only to vehicles equipped with the Adaptive Suspension. Using an appropriate tool, cut the tabs off the brackets that are mounted to the radiator. Take car not to accidently cut into the radiator. STEP 2 Clamp off the two coolant hoses running to either side of the OEM heat exchanger. www.CTSTURBO.com Page 3
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 3 Loosen the constant tension clamps on both hoses and disconnect them from the heat exhcanger. Let the coolant drain from the OEM heat exchanger into a bucket. STEP 4 Remove the T25 torx on the drivers side of the heat exchanger. Release the plastic clip on the passenger side and remove the heat exchanger. Some coolant may still be left, be sure to angle the OE exchanger so that any leftovers will drain into a bucket. www.CTSTURBO.com Page 4
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 5 Use a 13mm socket to remove the four bolts that secure the crash bar to the vehicle. (2 on Drivers side, 2 on passenger side) STEP 6 Remove the crash bar (a pry-bar may be necessary to get the initial movement) www.CTSTURBO.com Page 5
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 7 Space your brackets equally on the inside of the crash bar and use the self-tapping screws to attach. Before mounting the second bracket, it’s a wise idea to place the heat exchanger on the crash bar to double check your measurements. STEP 8 Use supplied hardware to mount the heat exchanger to the crash bar. **The following applies to adaptive suspension vehicles While the heat exchanger is off the vehicle, it’s smart to skip to “Step 10” and mount the auxiliary cooler to the new CTS Heat Exchanger. www.CTSTURBO.com Page 6
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 9 Re-install the CTS Heat Exchanger that you mounted to the crash bar. A second set of hands makes this a little easier to line it up. If your vehicle DOES NOT have the adaptive suspension option, continue on “Step 14” STEP 10 Once you’ve established a correct height for the auxiliary cooler, push the zip ties through the back of the heat exchanger. Use the supplied foam spacers so that there is enough clearance once the hose are connected. www.CTSTURBO.com Page 7
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 11 Clamp off the lines coming from the OEM adaptive suspension cooler. Place a rag under the hose connections and cut the clamps. Remove the OEM cooler from the two hose. STEP 12 Secure the hoses with the provided hose clamps. www.CTSTURBO.com Page 8
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 13 Install the 15” length of hose on the outlet of the heat exchanger. (This hose is sent with an extra 2” in length, trim as needed). Use the 900 connector to route the line back to the factory hose. STEP 14 Use the 3/4" hose mender and 5" section of hose to connect the heat exchanger inlet with the factory hose. www.CTSTURBO.com Page 9
INSTALLATION GUIDE CTS Turbo B8 S4 Heat Exchanger STEP 15 Double check that all your clamps connections are good and the clamps are tight. Re-fill and bleed coolant system. www.CTSTURBO.com Page 10
disconnect them from the heat exhcanger. Let the coolant drain from the OEM heat exchanger into a bucket. Remove the T25 torx on the drivers side of the heat exchanger. Release the plastic clip on the passenger side and remove the heat exchanger. Some coolant may still be left, be sure to angle the OE exchanger so that any leftovers will drain .
2009 Cadillac CTS/CTS-V Owner Manual M. GENERAL MOTORS, GM, the GM Emblem, CADILLAC, the CADILLAC Crest & Wreath, and the name CTS are registered trademarks, and the name CTS-V is a trademark, of General Motors Corporation. Music recognition technology and related data
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Feb 08, 2015 · 2008-2014 Cadillac CTS/CTS-V 2010-2014 Cadillac CTS Wagon 2011 2014 Cadillac CTS/CTS-V Coupe . 2013-2014 Cadillac XTS 2010-2014 Chevrolet Camaro 2011-2014 Chevrolet Camaro Convertible 2009-2012 Chevrolet Colorado 2011-2014 Chevrolet Cruze, Volt (2014 MY: front driven wheel bearings only) 2010-2014 Chevrolet
In addition to the CTS Training Center, don’t neglect the other Training Resources that CTS has made available for you. CTS conducts a “Live Training Webinar” on the 3rd Tuesday of each month at 9:00 pm Eastern time. Also, if you have a question, you can log into the CTS “Members Only
OUT: 6 VDC, 200 mA maximum USB port SENSOR LIMITATIONS USE ONLY SHUNTED CURRENT TRANSFORMERS (CTs). Do not use other CTs. Only use shunted CTs with a 333mV maximum output only. Serious shock hazard and logger damage can occur if unshunted CTs are used. The UL listing covers the use of the following DENT Instruments CTs that are UL
cts-v overview 06 cts-v coupe 12 cts-v sedan 22 cts-v wagon 34 safety features 40 cadillac shield 42 colors 44 wheels 46 features and options 48
TITLE CTS-V ccessory rive Package I 28M18 PT O. 19370819 DATE REISION AUT SEET OF1 12 28MR18 I R B N NA CTS-V Accessory Drive Package Specifications CTS-V Accessory Drive Kit with AC - 19370820 CTS-V Accessory Drive Kit without AC - 19370821 Thank you for choosing Chevy Performance as your high performance source. .
CTS-V OVERVIEW 04 CTS-V COUPE 16 CTS-V SEDAN 22 CTS-V WAGON 28 SAFETY 34 COLOR OPTIONS 36 WHEELS 40 FEATURES AND OPTIONS 44. IF YOU'RE GOING TOMAKE A STATEMENT, DON'T MUMBLE. No apologies. No caveats. Not an asterisk in sight. Just the world's fastest family of production cars. Pure adrenaline on wheels.
