Hybrid Drive - Endo

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Hybrid Drive

Contents1. Introduction2. Why electrical hydraulic drive3. Application analysis4. Application cases & reference

hanicalServo

1.IntroductionHybridDriveProductsSVPDSVPSVP –Servo Variable-speed Pump 【each pump 25cc 250cc】DSVP--Double Servo Variable-speed Pump 【each pump 6cc 71cc】SVP system is formed by pressure and flow double closed-loop control, and can only rotate inone direction. Selector valve controls the direction. SVP is normally used for power supply;DSVP system is formed by position, pressure and flow triple closed-loop control. It can rotatein both direction. DSVP is suitable for machines which require high precision and positioncontrol.

1.Introduction-SVP Pressure and flow double closedloop control ESTUN servo system PQ Decoupling control algorithm Rexroth (or specified) Internal gearpump

1.Iintroduction-SVP fast dynamic response 0 175 bar build-up time: 70ms 175 0 bar decompression time:120ms 0 1800 rpm flow 20ms 0.3 bar pressure control

1.Introduction-SVP fast flow response2500rpm2400rpm

1.Introduction-SVP high position repeatability系 150149.5149148.5148147.5147146.5146150系 1491481231474514614511‰ repeatability precision2340.80.70.60.50.40.30.20.10系 512345

1.Introduction-SVP Permanent magnetsynchronous servomotor PQ Decouplingcontrol algorithm 40% 80% Energysaving 1‰ repeatabilityprecision 0.3bar accuracy 0.1mm Injection Flow response 20ms Pressure response70ms curacyDurable Triple protection high overloadcapacity

1.Introduction-DSVPDSVP is a integrated product made by servosystem, hydraulic cylinder, hydraulic pumpand valves. Pressure, flow and position tripleclosed-loop control ESTUN servo system Synchronous compensation algorithm Hydraulic cylinder Rexroth (or specified) Bidirectionalpiston pump

1.Introduction-DSVP High Position accuracy,Repeat positioning accuracyPerformanceEconomicEnvironmentalFriendly 0.005mm High Synchronization accuracy, within 0.020mm Fast dynamic response, pressure build-up time70ms Extreme power saving more than 70%; Extreme maintenance costs saving, Hydraulic oil reducemore than 75%; Cooling system free, oil temp rise within 25 Extreme Noise reduction, more than 10dB; Extreme carbon emission reduction,6 tons CO2 reducingper year for 100T hydraulic press machine.

2. Why electrical hydraulic drive high pressure throttle overflow lossHydraulic process is generally divided into several stages, each stage requires differentpressure and flow. Motors’ rated power are determined by the highest pressure and flowrequirements. Motor runs at a constant speed to provide a constant flow (some variablepump has variable flow) In the most time of working time, the flow & pressure demandof equipment is less than the rated flow and maximum pressure. In traditional hydraulicstructure, extra hydraulic oil which is brought by constant motor speed will go back intooil tank through overflow valve, and does not go through the cylinder. In this processwhich is called high-pressure throttling, usually about 30% to 70% oil will be wasted.Oil tank3 phase induction motorCylinder workThrottle to oil tank

2. Why electrical hydraulic drive Low efficiency of 3 phases induction motorThe efficiency and power factor of traditional pump motor which is 3 phases inductionasynchronous motor is normally 10% lower than permanent magnet synchronous servomotor. During standby stage, the efficiency and power factor is much lower.

2. Why electrical hydraulic drive Power consumption of cooling systemBecause of the high-pressure throttling, the temperature rising of hydraulic oil can cause oildilution, oil tube softening, oil leaking and many other problems. So, many hydraulic systemsrequire extra cooling system. Comparing with traditional hydraulic system, there will be no coolingsystem needed. 100% power consumption of cooling system will be saved. Rated power and power distribution loss1、The overload (normally 1.5 times) of 3 phases induction asynchronous motor is lower than theoverload (more than 2 times) of permanent magnet synchronous servo motor.2、 3 phases induction asynchronous motor requires more complicated power distribution system,because its high starting current, and starting mode (star connection). Permanent magnetsynchronous servo motor only requires 2 times current, even when it is in 2 times torque output.3、 Duplex pump (high & low pressure switching) can be supported by servo pump system. Ratedpower is much lower when pressure maintaining stage is finished by small pump

2. Why electrical hydraulic drivePressure instructionFlow instructionPressure, flow 0 10Vsignal corresponds0 25MPaSpeedfeedbackPressurefeedbackOil circuitswitchingOil tankServo Injection molding machine

2. Why electrical hydraulic driveEnergy consumption curve of two kinds of Injection molding machine

2. Why electrical hydraulic driveServo hydraulic press machinesInstruction signalMotor rotate InstructionPressure & speed feedback

2. Why electrical hydraulic driveEnergy consumption curve of two kinds of hydraulic press machineStand by moving working pressure maintainingunloading returnPowerNo powerconsumptionin stand bystagePower consumption of traditional pumpPower consumption of electrical hydraulic systemtime

2. Why electrical hydraulic driveShearing and cutting machine

2. Why electrical hydraulic driveDSVP position curve

3. Application analysisProduct featuresAdvantagesBenefitNo need valve control systemhigh efficiency, low powerconsumptionup to 60% energy saving,Block-based design, compactoil tank50% less Installation volumehigh productivity, easy toinstall, retrofittingposition, pressure and flowtriple closed-loop controlUp to 80% Hydraulic oil savingAccurate, maintenance freeFull process monitoringSystem self-diagnoseLow failure rateTotal solution is ready for useShort developing, designing,and installation time.extremely testing, trainingand maintenance costssaving.Specially designed algorithmfor hydraulic system

3. Application analysisPowder pressHMIElectrical Hydraulic SystemControllerClosed-loop sensingServo SystemElectric cabinet

3. Application analysisPower press

3. Application analysisFRP press四角调平原理及效果图

3. Application analysisRefractory bricks40% energy saving60% noise reduction30% efficiency increase

3. Application analysisSheetmetalMetalformingSo onHydraulic is lluworkinrgygMiningElectrical hydraulic system canbe used in, bottle blowingmachine, extruding machine ,blow molding machine,vulcanizing machine, precisionpunching machine, laminatingmachine, pressing machine, solemolding machine, electrohydraulic cylinder and manyother machines.

4. Application cases & referenceLANSON injection molding machine-High speed type

4. Application cases & referenceInjection molding machine-precision type

4. Application cases & referenceLS IDE 350EN II Injectionmolding machinePlace: SuwonEnergy saving:59%Efficiency increase:30%Cost recovery period:10months

4. Application cases & reference700TEnergy saving:62%Efficiency increase:28%Cost recovery period:13 months

4. Application cases & reference500T Die casting machine

4. Application cases & referenceKitchenware factory die castingmachine retrofittingEnergy saving:67%Efficiency increase:21%Cost recovery period:14 months

4. Application cases & referenceTIANDUAN 200T Sheet drawing pressYANGLI 315T Hydraulic press

4. Application cases & ��流量给定1200RpmPressure characteristic curve红色:压力反馈 25.0Mpa压力精度 0.1MpaFlow characteristic curve

4. Application cases & referenceHAIDE high precision hydraulic pressure machinePENGDA DSVP high precisionhydraulic pressure machine

4. Application cases & referenceXINHONG Machinery-- 2000T Hydraulic Press Machine

4. Application cases & reference6 sets 35kw servo, 100 63cc Dual pump system. 49% energy saving

4. Application cases & referenceWUZHENG Group YT27-1000H hydraulic press machine Energy saving project

4. Application cases & referenceWUZHENG Group YT27-1000H hydraulic press machine Energy saving project

4. Application cases & referenceShort term energy saving comparing testYT27-1000HLong term energy saving comparing testYT27-1000HHybrid typeTest date2015.05.15Product1800 CoverMaterialQuantity (pieces)Total test time(min)Starting meter read (kW.h)final meter read (kW.h)Power consumption (kW.h)Energy saving %Starting oil temp( )Final oil temp( )Temp rising ( )power consumption(kW.h/h)production cycle (s)Motor noise(dB)0.8mm ��3.65(X120)6036(60-36)/60 40(%)2933.435.436.56.44.1Punching workshop data comparisonEast 1000tDatePowerWorktimes3/64/6West 1000tPower/time(kw.h)(kw.h)Meter consumreading 137034.43240.236508/64933635729/654.566090 kW.h/h54 7321664251896

4. Application cases & referencePowder press

Thank You!

1、The overload (normally 1.5 times) of 3 phases induction asynchronous motor is lower than the overload (more than 2 times) of permanent magnet synchronous servo motor. 2、3 phases induction asynchronous motor requires more complicated power distribution system, because its hi

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