MQ POWER TLG-12SPX WHISPER WATT TM AC GENERATOR
PARTS AND OPERATION MANUALPARTS AND OPERATION MANUALMQ POWERTLG-12SPXWHISPER WATTAC GENERATOR COPYRIGHT 2001, MULTIQUIP INC.TM(Standard)Revision #4 (03/08/05)S/N 5107226 MULTIQUIP INC.PARTS DEPARTMENT:18910 WILMINGTON AVE.800-427-1244CARSON, CALIFORNIA 90746 FAX: 800-672-7877SERVICE : 310-537-3927FAX: 310-638-8046E-mail:mq@multiquip.com www:multiquip.com
PAGE 2 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLINGPARTS DEPARTMENT800/427-1244 or 310/537-3700FAX: 800/672-7877 or 310/637-3284SERVICE DEPARTMENT800/835-2551 or 310/537-3700FAX: 310/638-8046WARRANTY DEPARTMENT800/835-2551 or 310/537-3700FAX: 310/638-8046MAIN800/421-1244 or 310/537-3700FAX: 310/537-3927TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 3
TABLE OF CONTENTSHere's How To Get Help . 3Table Of Contents . 4Parts Ordering Procedures . 5Rules for Safe Operation . 6-9Towing and Transportation . 10Trailer Safety Guidelines . 11-15Trailer Wiring Diagram . 16Operation and Safety Decals . 17-18TLG-12SPX Specifications . 19MQ POWER TLG-12SPXAC GENERATORGeneral Information . 20Major Components . 21Dimensions . 22Control Panel Descriptions . 24-25Engine Operating/Output Terminal Panel Descriptions . 26-27Output Terminal Information . 28-29Installation . 30-31Pre Setup . 32-35Load Application . 36Generator Start-up Procedure . 37Generator Shutdown Procedure . 38Maintenance . 40-41Engine Wiring Diagram . 42Generator Wiring Diagram . 43Engine Troubleshooting . 44-45Generator/Engine Troubleshooting . 46Explanation of Codes in Remarks Column . 48Suggested Spare Parts . 49Generator Assembly . 50-51Control Panel Assembly . 52-55Engine & Radiator Assembly . 56-57Battery Assembly . 58-59Muffler Assembly . 60-61Fuel Tank Assembly . 62-63Enclosure Assembly . 64-67Rubber Seal Assembly . 68-69Name Plate And Decals . 70-71ISUZU 3LB1 ENGINECylinder Head Cover Assembly . 72-73Cylinder Head Assembly . 74-75Cylinder Block Assembly . 76-77Oil Pan & Level Gauge Assembly . 78-79Camshaft & Valve Assembly . 80-81Crankshaft Piston & Flywheel Assembly . 82-83Timing Gear & Flywheel Housing Assembly . 84-85Inlet Manifold Assembly . 86-87Exhaust Manifold Assembly . 88-89Ventilation Assembly . 90-91Water Pump &Corrosion Resistor Assembly . 92-93Thermostat and Housing Assembly . 94-95Fan & Fan Belt Assembly . 96-97Fuel Injection Assembly . 98-99Fuel Filter & Bracket Assembly . 100-101Fuel Pump & Pipe Assembly . 102-103Oil Cooler & Oil Filter Assembly . 104-105Oil Pump & Oil Strainer Assembly . 106-107Electrical Control Assembly . 108-109Starter Comp. Assembly . 110-111Injection Pump Comp. Assembly . 112-115Timing Chain X Case Assembly . 116-119Air Cleaner Assembly . 120-121Switch and Relay Assembly . 122-123Terms and Condition of Sale — Parts . 124NOTESpecification and part numberare subject to change withoutnotice.PAGE 4 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
PARTS ORDERING PROCEDURES Dealer account numberDealer name and addressShipping address (if different than billing address)Return fax numberApplicable model numberQuantity, part number and description of each partSpecify preferred method of shipment: UPS GroundUPS Second Day or Third Day*UPS Next Day*Federal Express Priority One (please provide us with your FederalExpress account number)* Airborne Express*Truck or parcel post*Normally shipped the same day the order is received, if prior to 2PM west coast time.Earn Extra Discounts whenyou order by FAX!All parts orders which include complete part numbersand are received by fax qualify for the following extradiscounts:Number ofline items ordered1-9 itemsAdditional Discount3%10 items**5%Get special freight allowanceswhen you order 10 or moreline items via FAX!** UPS Ground Service at no charge for freight PS Third Day Service at one-half of actual freight costNo other allowances on freight shipped by any other carrier.**Common nuts, bolts and washers (all items under 1.00 list price)do not count towards the 10 line items.*DISCOUNTS ARE SUBJECT TO CHANGE*ountcsiDFaxExtrac USAitsemfor DoOnlysrelDeaUPS lSpecianlyders oxed orFor faNow! Direct TOLL-FREE accessto our Parts Department!Toll-free nationwide:800-421-1244Toll-free FAX:800/6-PARTS-7 800-672-7877Fax order discount and UPS special programs revised June 1, 1995TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 5
RULES FOR SAFE OPERATIONCAUTION:Failure to follow instructions in this manualmay lead to serious injury or even death!This equipment is to be operated by trainedand qualified personnel only! This equipmentis for industrial use only. NEVER touch the hot exhaustmanifold, muffler or cylinder. Allowthese parts to cool before servicingengine or generator.The following safety guidelines should always be used when High Temperatures – Allow the engine to cool beforeoperating the TLG-12SPX portable generator:adding fuel or performing service and maintenanceGENERAL SAFETYfunctions. Contact with hot components can cause seriousburns. DO NOT operate or service this equipment beforereading this entire manual. The engine of this generator requires an adequate freeflow of cooling air. Never operate the generator in any This equipment should not be operated byenclosed or narrow area where free flow of the air ispersons under 18 years of age.restricted. If the air flowis restricted it will causeserious damage to the NEVER operate this equipment without propergenerator or engine andprotective clothing, shatterproof glasses, steelmay cause injury totoed boots and other protective devicespeople. The generatorrequired by the job.engine gives off DEADLYcarbon monoxide gas. NEVER operate this equipment when not feelingwell due to fatigue, illness or taking medicine.CAUTIONCAUTION: NEVER operate this equipment under theinfluence or drugs or alcohol. NEVER use accessories or attachments, which are notrecommended by MQ Power for this equipment. Damageto the equipment and/or injury to user may result. Manufacturer does not assume responsibility for anyaccident due to equipment modifications. Whenever necessary, replace nameplate, operation andsafety decals when they become difficult read. Always check the machine for loosened threads or boltsbefore starting. Be sure the generator is on secure level ground so that itcannot slide or shift around, endangering workers. Alsokeep the immediate area free of all bystanders.Always refuel in a well-ventilated area,away from sparks and open flames. Always use extreme caution whenworking with flammable liquids. Whenrefueling, stop the engine and allow itto cool. DO NOT smoke around or nearthe machine. Fire or explosion couldresult from fuel vapors, or if fuel is spilledon a hot engine. NEVER operate the generator in anexplosive atmosphere or near combustiblematerials. An explosion or fire could resultcausing severe bodily harm or evendeath. Topping-off to filler port isdangerous, as it tends to spill fuel.PAGE 6 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
RULES FOR SAFE OPERATIONCAUTIONCAUTION:CAUTIONCAUTION:DO NOT touch or open any of the belowmentioned components while thegenerator is running. Always allowsufficient time for the engine and generatorto cool before performing maintenance. NEVER touch output terminals during operation. This isextremely dangerous. Always stop the machine whencontact with the output terminals is required.CAUTIONCAUTION: Backfeed to a utility system can cause electrocutionand/or property damage. Do not connect to anybuilding's electrical system except through an approveddevice or after building main switch is opened.CAUTIONCAUTION:Radiator1. Radiator Cap - Removing the radiator cap while theengine is hot will result in high pressurized, boiling waterto gush out of the radiator, causing severe scalding toany persons in the general area of the generator.2. Coolant Drain Plug - Removing the coolant drain plugwhile the engine is hot will result in hot coolant to gushout of the coolant drain plug, therefore causing severescalding to any persons in the general area of thegenerator.3. Engine Oil Drain Plug - Removing the engine oil drainplug while the engine is hot will result in hot oil to gushout of the oil drain plug, therefore causing severescalding to any persons in the general area of thegenerator. Never use damaged or worn cables when connectingpower tools or equipment to the generator. Make surepower connecting cables are securely connected to thegenerator’s output terminals, insufficient tightening of theterminal connections may cause damage to the generatorand electrical shock.TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 7
RULES FOR SAFE OPERATIONBatteryCAUTIONCAUTION:Never over fill the battery with water abovethe upper limit.The battery contains acids that can cause injury to the eyesand skin. To avoid eye irritation, always wear safety glasses.Use well insulated gloves when picking up the battery. Usethe following guidelines when handling the battery: NEVER Run engine without air filter. Severe enginedamage may occur. Always service air cleaner frequently to prevent carburetormalfunction. Always disconnect the battery before performing serviceon the generator. Always be sure the operator is familiar with proper safetyprecaution s and operations techniques before usinggenerator. Always store equipment properly when not in use.Equipment should be stored in a clean, dry location out ofthe reach of children. DO NOT leave the generator running in the manual modeunattended. DO NOT allow unauthorized people to operate thisequipment.1. DO NOT drop the battery. There is the possibility of riskthat the battery may explode. Always read, understand, and follow procedures inOperator’s Manual before attempting to operate equipment.2. DO NOT expose the battery to open flames, sparks,cigarettes etc. The battery contains combustible gasesand liquids. If these gases and liquids come in contactwith a flame or spark, an explosion could occur. Refer to the Isuzu Engine Operator’s Manual for enginetechnical questions or information.3. Always keep the battery charged. If the battery is notcharged a buildup of combustible gas will occur. Before lifting, make sure the generator's lifting hook issecure and that there is no apparent damage to thegenerator itself (loose screws, nuts and bolts). If anypart is loose or damaged, please take corrective actionbefore lifting. Always drain fuel prior to lifting.4. Always keep battery charging and booster cables in goodworking condition. Repair or replace all worn cables.5. Always recharge the battery in an open air environment,to avoid risk of a dangerous concentration of combustiblegases.6. In case the battery liquid (dilute sulfuric acid) comes incontact with clothing or skin, rinse skin or clothingimmediately with plenty of water.7. In case the battery liquid (dilute sulfuric acid) comes incontact with your eyes, rinse eyes immediately withplenty of water, then contact the nearest doctor or hospital,and seek medical attention.Loading and Unloading (Crane) Always make sure crane or lifting device has beenproperly secured to the hook of guard frame on generator. NEVER lift the machine while the engine is running. Use adequate lifting cable (wire or rope) of sufficientstrength. When lifting the generator, always use the balancedcenter-point suspension hook and lift straight upwards. NEVER allow any person or animal to stand underneaththe machine while lifting. When loading the generator on a truck, be sure to usethe front and back frame bars as a means to secure thegenerator during transport.PAGE 8 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
RULES FOR SAFE OPERATIONTransporting Always shutdown engine before transporting. Tighten fuel tank cap securely. Drain fuel when transporting generator over long distancesor bad roads. Always tie-down the generator during transportation bysecuring the generator. If generator is mounted on a trailer, make sure trailercomplies with all local and state safety transportationlaws. See page 10 for basic towing procedures.Emergencies Always know the location of the nearest fire extinguisherand first aid kit. Know the location of the nearest telephone.Also know the phone numbers of the nearest ambulance,doctor and fire department.Maintenance Safety NEVER lubricate components or attempt service on arunning machine. Always allow the machine a proper amount of time tocool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and alwaysreplace broken parts. Dispose of hazardous waste properly. Examples ofpotentially hazardous waste are used motor oil, coolant,fuel, and fuel filters. DO NOT use plastic containers to dispose of hazardouswaste. DO NOT pour waste, oil, coolant or fuel directly onto theground, down a drain or into any water source.TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 9
TLG-12SPX — TOWING RULES FOR SAFE OPERATIONTowing Safety PrecautionsCAUTION :Check with your county or state safetytowing regulations department before towingyour generator.To reduce the possibility of an accidentwhile transporting the generator on public roads, alwaysmake sure the trailer (Figure 1) that supports the generatorand the towing vehicle are in good operating condition andboth units are mechanically sound.The following list of suggestions should be used when towingyour generator: Make sure the hitch and coupling of the towing vehicleare rated equal to, or greater than the trailer "gross vehicleweight rating" (GVWR). ALWAYS inspect the hitch and coupling for wear. NEVERtow a trailer with defective hitches, couplings, chainsetc. Check the tire air pressure on both towing vehicle andtrailer. Also check the tire tread wear on both vehicles. ALWAYS make sure the trailer is equipped with a "SafetyChain". ALWAYS attach trailer’s safety chain to bumper of towingvehicle. ALWAYS make sure the vehicle and trailer directional,backup, brake, and trailer lights are connected andworking properly. The maximum speed for highway towing is 45 MPHunless posted otherwise. Recommended off-road towingis not to exceed 10 MPH or less depending on type ofterrain. Place chocked blocks underneath wheel to preventrolling, while parked. Place support blocks underneath the trailer’s bumper toprevent tipping, while parked. Use the trailer’s hand winch to adjust the height of thetrailer, then insert locking pin to lock wheel stand in place,while parked. Avoid sudden stops and starts. This can cause skidding,or jackknifing. Smooth, gradual starts and stops willimprove gas milage. Avoid sharp turns to prevent rolling. Remove wheel stand when transporting. DO NOT transport generator with fuel in tank.Figure 1. Generator with TrailerPAGE 10 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — TRAILER-SAFETY GUIDELINESCAUTION:ALWAYS make sure the trailer is in goodoperating condition. Check the tires forproper inflation and wear. Also check thewheel lug nuts for proper tightness.Explanation of Chart:This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide rangeof trailers. Remember periodic inspection of the trailer willensure safe towing of the equipment and will prevent damage to the equipment and personal injury.It is the purpose of this section to cover the major maintenance components of the trailer. The following trailer components will be discussed in this section:BrakesTiresLug Nut TorquingSuspensionElectricalBrake Troubleshooting TablesUse the following definitions with reading Table 1.1. Fuel Cell - Provides an adequate amount of fuel for theequipment in use. Fuel cells must be empty when transporting equipment.2. Braking System - System employed in stopping thetrailer. Typical braking systems are electric, surge, hydraulic, hydraulic-surge and air.3. GVWR- Gross Vehicle Weight Rating (GVWR), is themaximum number of pounds the trailer can carry, including the fuel cell (empty).4.Frame Length - This measurement is from the ballhitch to the rear bumper (reflector).5. Frame Width - This measurement is from fender tofender.6.Jack Stand - Trailer support device with maximumpound requirement from the tongue of the trailer.7. Coupler - Type of hitch used on the trailer for towing.8. Tire Size - Indicates the diameter of the tire in inches(10,12,14, etc.), and the width in millimeters(175,185,205, etc.). The tire diameter must match thediameter of the tire rim.9. Tire Ply - The tire ply (layers) number is rated in letters;2-ply,4-ply,6-ply, etc.10. Wheel Hub - The wheel hub is connected to the trailer’saxle.11. Tire Rim - Tires mounted on a tire rim. The tire rim mustmatch the size of the tire.12. Lug Nuts - Used to secure the wheel to the wheel hub.Always use a torque wrench to tighten down the lugnuts. See Table 4 and Figure 5 or lug nut tightening andsequence.13. Axle - Indicates the maximum weight the axle can support in pounds, and the diameter of the axle expressedin inches (see Table 3). Please not that some trailershave a double axle. This will be shown as 2-6000 lbs.,meaning two axles with a total weight capacity of 6000pounds.14. Suspension - Protects the trailer chassis from shockstransmitted through the wheels. Types of suspensionused are leaf, Q-flex, and air ride.15. Electrical - Electrical connectors (looms) are provide
DO NOT leave the generator running in the manual mode unattended. DO NOT allow unauthorized people to operate this equipment. Always read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment. Refer to the Isuzu Engine Operator’s Manual for engine technical questions or information.
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