CATERPILLAR GENERATOR SETS - ProElektro

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CATERPILLARGENERATOR SETS The power you need where you need it.

Our generator sets:An investment in reliability,performance and durability.Caterpillar generator setsHospitals, public-buildings, mining or loggingsites, all require uninterrupted power supply. Insome cases a power failure can have extremeserious consequences.Prime power/ stand-by power / peak shavingCarefully manufactured and fully equipped.Cat Alternator :The reliability of the self-regulating, self-excited brushlessCaterpillar alternator is unanimously recognized.It features: a stator with 12-wire reconnection capability,a class H insulation, a wave form distortion (THF) 2%, aTelephone influence factor (TIF) 50.Charge Air fitters : The cartridge-typeheavy-duty ; industrial quality air filtersinclude a service indicator. Oil and fuel filtersare replaceable screw-on canister type.CAT Diesel Engine : The Caterpillar generating sets are driven byhigh-performance, highly reliable diesel or gas engines.Generating sets are delivered with all necessary lubricating-oil andengine coolant. These engines offer excellent fuel efficiency andoutstanding service life.Cooling system :A heavy-duty radiator withintegral surge tank and blowerfan, cools the diesel engines inambient temperatures up to 50 C(122 F) or gas engines in ambienttemperatures up to 43 C (110 F).Control panel :The EMCP3 control panelis fully equipped with allnecessary engine gauges,alternator gauges andwarning lamps.Circuit breaker :A fully rated UL and CSAcertified mainline circuitbreaker is included toswitch and protect theelectrical load. It is fittedin an integral metal sheetenclosure.The wire connections arelocated directly below thecircuit breaker.Voltage regulator :The regulator accurately maintains theload voltage at levels 1% from noload to full load.2Guards :Complete guarding of all rotatingparts such as cooling fan,charging alternator and drivebelts is by perforated steel sheetshields.Special guarding for the exhaustpiping and the turbo-charger isalso available as an option.For all their engine, power generation or solarenergy activities, J.A. Delmas andTractafric Equipment, both Caterpillar Dealers for more than 75 years, have joinedforces since 1998 in a common entity:Africa Power Systems (APS)For J.A. Delmas and Tractafric Equipment’s account,APS supplies: Diesel or Gas engine driven Caterpillar Generating sets. Turnkey power plants including all the auxiliaryequipment. Hybrid power plants incorporating dieselengines, solar energy and/or batteries.Thanks to our extensive African local networkcovering twenty two (22) countries whereimportant facilities and highly qualified servicepeople can be found, we offer a superior servicesupport which ensures a maximum availability ofpower plants of all sizes.Our organization comprises a multidisciplinaryteam composed of high-level trained engineersand technicians who have the capability to devise,advise and build complex power generationsystems. APS commits itself not only on theengineering and planning functions of the project,but also on the logistics through to on-sitedelivery. APS handles for you: engineering, projectmanagement, supply chain until delivery on site,construction and civil works, and commissioning.All in all, APS provides you with turnkey solutionsbest matched to your requirementsSUMMARYBase Frame and Fuel TankA heavy-duty steel base frame includes specially designed lifting andmounting points. A fuel tank is integrated as standard equipment inthe base frame with generating sets up to 700 KVA.It is optional with larger models. Rubber pad mountings are fittedbetween the base and the engine/generator assembly in order toisolate the vibrations generated by the rotating parts.Olympian Generating sets p. 4-5Telecommunication applications . p. 6Alternative energies - hybrid/solar. p. 7Caterpillar GGenerating sets275 – 700 kVA . p . 8-9750 – 3000 kVA . p. 10-11Auxiliary equipment . p. 12Electrical engineering . p. 13Oil, Gas and marine applications . p. 14-15Medium-speed Caterpillar generating sets . p. 16Complete Power Plants . p. 17Product support . p. 18Serving Africa with passion . p. 193

Available options* ound attenuated enclosures with lockableSaccess doorsOlympian Generating sets 9,5 – 275 kVAOlympian Generator sets :Exclusively from your CaterpillarDealer Static battery charger Jacket water heater Manual sump pump- 25 or -35 dBA exhaust silencerson non-enclosed generator sets.By design, engineering andmanufacturing, the Olympian range Caterpillar’s goal was tomeet your power demands upto 275 KVA.You will also benefit from theunmatched support of theCaterpillar’s network. Automatic fuel filling kit enerator excitation :GAREP or permanent magnet Generator anti-condensation heater ontrol systems, remote monitoring,Cdigital metering, multiple alarms/shut-downs,auto-start to utility synchronizing. Differential protection on the circuit breakerThe Olympian products are worldwiderecognized as highly reliable through innovativeand robust design. They adapt to all applicationsthanks to a wide variety of configurations andoptional equipment. Different circuit breakers availableE xtended capacity fuel tank, up to 12 or 24hours run time depending on model. Coastal insulation on the alternator Transfer switch with battery charger Extended warrantyThese generator sets aredelivered complete andready to install.* Not all features or options are listed. Subject to technicalmodifications of the P200-2GEH220-2GEH250-2GEH275-2Prime power kVA / kW(1)8.5 / 6.812.5 / 1016.5 / 13.217.6 / 1630 / 2445 / 3660 / 4880 / 64100 / 80135 / 108150 / 120180 / 144200 / 160230 / 184250 / 200Stand-by power kVA / kW(1)9.5 / 7.613.8 / 1118 / 14.422 / 2033 / 26.450 / 4065 / 5288 / 70.4110 / 88150 / 120165 / 132200 / 160220 / 176250 / 200275 / 220Voltage / Frequency400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 HzPERKINS 06C-E87TAG4Fuel tank capacity (in proximate weightnet (kg) (2)329 / 521387 / 580447 / 641450 / 654827 / 991917 / 1242967 / 13401107/ 14401200 / 15961602/ 20251654/ 20801758/ 20202052 / 29442137 / 30292252 / 3894x1300x1875Dimensions L x W x H in mmStandard (Open)With or withoutsound attenuation(1)(2)As defined in ISO standardsOpen / with sound attenuatedDefinitions of ratings in ISO 8528-34Prime Rating:Standby Rating:These ratings are applicable for supplyingcontinuous electrical power (at variableloads) in lieu of commercially purchasedpower. There is no limitation to the annualhours of operation and these models cansupply 10% overload power for 1 hour in12 hours.These ratings are applicable for supplyingcontinuous electrical power (at variableloads) in the event of a utility power failure.No overload is permitted on these ratings.The alternator on these models is peakcontinuous rated.5

Telecommunication applicationsIn order to meet Telecommunication Operators’ specificdemands we have set up a specialized team.Our objective: to help in reducing youroperating costs through improved energymanagement of your network.Optimize your plant maintenancethanks to remote monitoring.Remote monitoring affords you a real time follow up ofthe essential data of your energy production fleet.Some of its applications: Monitoring of fuel consumptions on your different sites Precise indications of quantities of fuel delivered on-site Control of various parameters of your power generationplants (power consumption in kW, service hours ofgenerator sets, battery charging status etc.) Alarm warning (via E-mail, SMS, GSM) in case of on-sitemaintenance requirement.@A centralized access to this information provides anoptimized management of your power generationequipment. It also permits to despatch a maintenanceteam to the site thus preventing a major failure.This will result in significantly reduced operating costs.6

Hybrid/Solar – Alternative EnergiesAlternative energies:Take up the challenge!As a rule alternative energy systems are utilized on siteswhich are not connected to the utility (“Off grid” systems).They constitute a choice solution towards reduced fuelconsumption and maintenance costs.100% Solar systems p to 90% in operating cost reductionU Return on investment in less than 5 yearsThe photovoltaic system is sized to operate autonomously,apart from any other source of energy. During the day thesolar field (assembly of photovoltaic modules) providescharging to the batteries.The regulator – system control and management panel –prevents excessive charging or discharging of the batteries.Hybrid solar systemsF rom 30% to 90% operating costs reduction Return on investment in less than 3 years depending, onthe system chosen.The solar system is sized to operate in parallel to a generatorset. When the stationary batteries are discharged, astart-up signal is automatically sent to the generator setwhich will then deliver power to the telecommunicationequipment and reload the batteries. The generator set willoperate only when strictly needed. Such arrangement isparticularly well suited to areas with low sun exposure orwith intense rainy seasons.Hybrid/ batteries systems From 30% to 60% operating costs reduction Return on investment in less than 2 years depending, onthe system chosen.In this system a generator set delivers power to thetelecommunication equipment and for battery charging.For instance the generator set will run 8 hours during theday and the system switches to batteries for the remaining16 hours.Specific systemsWe can consider all your requirements and offer specificsolutions such as: “long running” system: extended maintenance intervals,up to 1,000 or 2,000 service hours. integral additional fuel tanks on generator sets. Generator sets with remote control transfer switches.These arrangements are specifically designed tomake maintenance easier and improve power plantmanagement.7

Available options*Caterpillar generator sets: 275 – 700 kVA ooling systems (for up to 50 C [122 F] ambient temperatureCwithout enclosure or 43 C [110 F] with sound attenuatedenclosure) Fuel filter with primary filter Engine lube oil manual drain pump ingle stage air cleaner with rain cap and automatic dustSejection. Choice of main circuit breakers Full electronic voltage regulation ual element air cleaner with see-through pre-cleaner forDextreme dusty conditions Jacket water heater Integral fuel tank baseframe eather protection canopies and sound attenuatingWenclosures. igital voltage regulator with 0.25% only distortion and manyDprotection devices.E MCP 3.2 and 3.3 control panels integrated control system andcommunications gateway. Coastal insulation on the alternator Transfer switch Extended warranty* Not all features or options are listed. Subject to technicalmodifications of the equipment.Model3406C - 18-600C18-635Prime power kVA / kW(1)275 / 220320 / 256365 / 292410 / 328455 / 364500 / 400550 / 440600 / 480635 / 508Stand-by power kVA / kW(1)300 / 240350 / 280400 / 320450 / 360500 / 400550 / 440605 / 484660 / 528700 / 560Voltage / Frequency400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz400 V / 50 Hz3406C TA3406C TA3406C TAC15 ATAACC15 ATAACC15 ATAACC18 ATAACC18 ATAACC18 ATAACCATERPILLAR EngineFuel tank capacity (in liters)Power you can rely onThis product range includes reliable and extremely rugged generatorsets. The 3406C generator set is a favourite model in Africa due to itsexceptional service life.The C15 and C18 engines integrate the so-called ACERT technologywhich combines cutting-edge technologies in electronics, air systemmanagement and fuel injection. This results in improved engineresponse, improved fuel efficiency and lower armful gas emissions.8(1)(2)9509509509509509501000 / 22501000 / 22501000 / 2250Approximate weightnet (kg) (2)4155 / 54604155 / 54604155 / 54604032 / 50504032 / 51004032 / 51004291 / 53064413 / 54284558 / 5573Dimensions LxWxH in mmStandard (Open)With sound 900x23865880x1900x2550(2)As defined in ISO standardsOpen / with sound attenuated enclosuresDefinitions of ratings in ISO standardsPrime Rating:These ratings are applicable for supplyingcontinuous electrical power (at variableloads) in lieu of commercially purchasedpower. There is no limitation to the annualhours of operation and these models cansupply 10% overload power for 1 hour in12 hours.Standby Rating:These ratings are applicable for supplyingcontinuous electrical power (at variableloads) in the event of a utility power failure.No overload is permitted on these ratings.The alternator on these models is peakcontinuous rated.9

Caterpillar Generator sets: 750 – 3000 kVA range‘’Investor’’ RangeAvailable options*750 through 3000 kVA generator setsSerenity by choiceOur generator sets takethe most from Caterpillar’sexperience and expertise.The V12 and V16 engines(1500 rpm) offer unmatchedload impact acceptance andreliability.Also the SR5 alternators and EMCP control panels incorporate proventechnical innovations. Radiator sized for a 50 C (122 F) temperature Dual element air cleaner ‘’Cyclone’’ type air pre-filter Coalescent fuel pre-filter Fuel priming pump Fuel cooler Jacket water heater EMCP control panelsChoosing Caterpillar technology means reliable andcost-effective solutions. Annunciator modules Heavy-duty starting batteries Fuel tank with automatic filling kit Four-pole circuit breaker Containerized installation*N ot all features or options are listed. Subject to technical modificationsof the 2B3512BHD35163516B3516BHDC175-16Prime power 00022752725Stand-by power 225025003000Dimensions LxWxh in mmStandard 00*Empty weight 0017300185001900017800*Sound attenuating enclosureISO ContainerOther voltages and frequencies available upon requestAs optionsNot availableStandard conditions: Diesel engine, water-cooled, 1500 rpm, fuel weight to volume ratio :0,839 Kg/liter at 29 C ambiant temperature,lowest acceptable fuel calorific capacity at 29 C : 42,780 kJ / Kg,air relative moisture content : 60%, atmospheric pressure 1013 hPa,Alternator voltage : 400V/50Hz, power factor : 0,80.*dimensions and weights without radiator10Definitions of ratings in ISO standardsPrime Rating:These ratings are applicable for supplyingcontinuous electrical power (at variable loads)in lieu of commercially purchased power. Thereis no limitation to the annual hours of operationand these models can supply 10% overloadpower for 1 hour in 12 hours.Standby Rating:These ratings are applicable for supplying continuouselectrical power (at variable loads) in the event of autility power failure.No overload is permitted on these ratings. Thealternator on these models is peak continuous rated.11

AccessoriesTrailer-mountedgenerator setsLighting mastsA complete range of halogenor metallic iodide lightingtowers / masts is a perfectresponse to the lightingrequirements on your earthmoving or mining job-sites.In order to permit fast and easy movingof your generator sets, we offer a range oftrailers suited to your working conditions:on-the-road or off-the-roadtrailers, single or dual axle,with or without brakingsystem.Uninterruptible Power Supply (UPS)As some critical applications require an uninterrupted power supply the UPS systemswill afford the perfect response when it comes to provide a non-fluctuating back-upsource both in terms of voltage or frequency.Energy may be stored in batteries (or by an inertia flywheel from 120 kVA and up) andthe ‘’generator set UPS’’ comprehensive Caterpillar technology will ensure a maximalreliability.The UPS will supply an unaltered and stable energy to the sensitive loads thusguaranteeing protection to the critical application as well as optimum performancesand longer service life to the protected equipment.UPS features (battery type double conversion)Integrated battery controlBatteries to supply from 5 minutes to 8 hours back-up powerCompact volumeSystem efficiency up to 94%Corrected entry of power factorProtection against transient voltage peaksFast voltage regulationLow-positioned wiring entryReduced distortion of incoming currentSimplified installationMinimal maintenanceSilent operationparalleling capability of up to six units12

Electrical engineeringTransfer switches, paralleling switchgears,main control panels – low or high voltageA full range of reliable electrical solutions to meetyour expectationsOur switchgears are designed to meet your operating demands, as wellas the often difficult operating conditions (ambient heat, humidity,dust etc.) or else your future expansion projects.Transfer switchesMains failureGenerator Set 1 to Generator Set 2Time controlledWith load management systemSimple and modular !A simple and modular concept is our preferred choiceas it makes it easier for your operators to understandand run the system. We generally recommend relaywiring whilst reserving electronic cards or loadmanagement systems for some specific applicationsMonitoring systemsWe develop monitoring solutions (whether local or remote) which canvisualise and record all the operation parameters of your generatorsets or of your complete plant.Quality :In order to guarantee an optimal reliability we carryout a complete test of the equipment before shipmentfrom the factory.Our technicians will provide support upon on-sitecommissioning: each functionality is contradictorilytested with you and results will be given in a writtenreport.General distribution panelsWhether manual or automatic each switchgear is unique andspecifically designed to suit your needs : standby, back-up, for yourmain operations, prime power generation, load control, peak shaving,automatic load shedding etc.13

Oil and Gas industryFor your drilling, production orcompression operations you can relyon Caterpillar’s expertise to meet yourrequirements. rotection systems which meet ATEX certificationPrequire

Manual sump pump-25 or -35 dBA exhaust silencers on non-enclosed generator sets. Automatic fuel filling kit Generator excitation : AREP or permanent magnet Generator anti-condensation heater Control systems, remote mo

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