REBEL THE REBELLION IS GROWING.

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REBEL EMP 235icTHE REBELLION IS GROWING.Ver. 2.01300 654 674 F: 03 9474 7391 enquiries@cigweld.com.auESAB.COMCIGWELD.COM.AU

YOU DON’T KNOW THE MEANINGOF A TYPICAL DAY – WHAT IT’S LIKETO WORK 9 TO 5 AT A DESK. YOUDON’T KNOW WHERE YOU’LL WINDUP ON YOUR NEXT JOB, BUT YOUDO KNOW THAT YOU’LL HAVE TOBE READY FOR ANYTHING. ANDWHEN IT COMES TO WELDING,THAT MEANS ANY PROCESS, ANYPOWER, ANY MATERIAL, ANYWHERE,AND EVERY TIME. THE ONLY CHOICEIS REBEL: A PACK OF MACHINESREADY TO MOVE WITH EVERYTHINGYOU NEED TO GET THE JOB DONE –START TO FINISH. THEY’RE ANYTHINGBUT TYPICAL.

WHAT MAKES A REBEL?Whether you choose Rebel 215 or the bigger, badder Rebel 235, there arethree truths behind every Rebel. They outperform their competitors, theystand up to whatever comes your way in the shop or out in the field, andthey make your job easier. You can bet on it. We call it Rebel DNA, and itruns through each and every one of these machines.TRUTH // HIGH PERFORMANCEMany machines claim they’re multi-process but arelittle more than MIG units in disguise. Not Rebel. Theseare true multi-process welders, which means whetheryou’re welding MIG, Flux-Cored, Stick – even thosetricky 6010 rods – or TIG, these welders perform likethey were born to run that process.TRUTH // SMART MIG TECHNOLOGYWhether you have been welding for two years or 20,Rebel can make your job easier with sMIG (smartMIG).For the novice, there is basic mode, which makes setupsimple. For the experienced, the exclusive, built-in arccontrol that constantly monitors your weld and adaptsfor superior, repeatable welds.

TRUTH // VERSATILITYRebel EMP 235ic is three machines in one – MIG, TIG,and Stick. And for welders, that means the days ofhaving multiple machines are officially over.TRUTH // UNMATCHED TOUGHNESSYou’re on-site, out in the field, and in the shop. Youneed a machine that can go where you go andwithstand the harsh environments you face. Rebelcan. With a sturdy multi-handle roll cage, steel unibodyconstruction, and IP23S-level protection, Rebel’srugged exterior gives you the confidence to go whereyou need to go without fear.TRUTH // THE TOTAL PACKAGEIt takes more than a machine to get up and welding.So when you buy a Rebel, you can expect all theequipment you need to get going – right out ofthe box.

THE MOST INCREDIBLEMACHINE ON-SITE.TRUE MULTI-PROCESS. Professional-grade MIG performance, including flux-cored Excellent MMA performance, including stainless steel, 6010 and6011 cellulosic and 308L electrodes Exceptional lift TIG performance down to 5A Compatible with the Tweco SGT 250 spool gun for precisionaluminium weldingMIGFLUXCOREDMMATIGDUAL VOLTAGE. 120V–230V single-phase input power Top-level performance across all processes – even on120V power Auto-detect knows what type of input power the machine’sconnected to Runs off a 4kW (120V) or 8kW (230V) generator120230V O LT SV O LT SLARGE, 4.3-IN. (86MM)COLOUR SCREEN. Intuitive LCD/TFT display Well protected by front handles and a heftycomposite bezel Easily switch from one process to the next Built-in on-screen manual, spare parts listing,trouble shooting and welding parameters guide Multi-lingual capabilitiesRUGGED CASE DESIGN. Four perfectly placed handles that act as a roll cagewhile enabling versatile handling for easy transportation.Just detach the power source from its cart and you’reable to tackle any job, anywhere. Steel unibody housing for increased protection andsuperior durability. Recessed body panels for increased strength IP23S rating for Indoor and Outdoor use

sMIG TECHNOLOGY.This technology we call sMIG (smartMIG) isan exclusive, built-in dynamic arc control thatconstantly monitors your weld and complexarc characteristics to produce less spatter andminimise weld defects while adapting to yourtechnique to provide a smooth, stable arc andrepeatable welds.sMIG will modify your operating voltage duringwelding, taking in to consideration plate heat,operator position and stick out to ensure youmaintain the optimum duty cycle ratio.Simply set wire diameter and plate thicknessand you’re ready to weld. No matter your skilllevel. Setup is quick and easy with basic modefor beginners and advanced mode for the pros.Basic mode reduces the MIG learning curve –set wire diameter and material thickness andyou are ready to weldAdvanced mode gives full control to adjust thearc characteristics to your likingREADY-TO-WELD.SELECT WIRE DIAMETERnTWECO Fusion 250 MIGTorch, 3mnElectrode Holder Kit, 3mSET MATERIAL TYPE AND THICKNESSnWork Lead, 3mnGas Hose includingquick connector, 4.5mn200mm Spool OK AristoRod12.50, 0.9mm wirenFeed Rolls and Contact tips to suitSTART WELDING AND sMIG DOES THE REST

THE DRIVE TODO IT ALL.SOLID CAST ALUMINIUM FEEDER.INFINITE VOLTAGE CONTROL.The design of this cast feeder mechanism increasesdurability, decreases wire shavings and bird nesting,provides for easy drive roll changes (no tools required),and delivers consistent feeding performance. All in allit has optimised alignment and long-life drive standcomponents that ensure accurate, smoothwire feeding.Fine-tune the arc characteristic by adjusting thevoltage trim setting.ADJUSTABLE INDUCTANCE.Perfect for fine-tuning arc stability andcontrolling spatter.THE POWER TO PERFORM.When it comes to portable welders, the Rebel EMP235ic is packed with the power to weld up to a halfinch on mild steel, measuring in at 235A at 20%You have the ability to weld a wide range of metalthicknesses and applications, including the full rangeof 0.9 in both short arc and spray arc transfer, up to 1.0solid wires, and up to 1.2 cored wires. Plus, Rebel EMP235ic can also weld Stick rods up to 4mm and TIGrods up to 4.8mmMULTI-MATERIAL.Weld steel, stainless, and even aluminium.WELD PARAMETER STORAGE.Save up to 20 memory locations - four weldingparameters per process; ideal for switchingbetween jobs.TRIGGER HOLD FUNCTION 2T/4T.Reduces operator fatigue when MIG or TIG welding.ADJUSTABLE BURN-BACKCONTROL.Prevents wire from sticking in the weld pool orburning back, damaging the contact tip.ADJUSTABLE ARC FORCECONTROL.Optimises Stick electrode performance and allowsthe operator to increase the arc voltage for a shortperiod of time to avoid arc outs and “sticking” whenthe arc is too short.

ADJUSTABLE HOT STARTCONTROL.Increases the initial welding current to avoid theelectrode sticking to the workpiece; particularlyuseful for difficult-to-start electrodes.VRD.Standards compliant Voltage Reduction DeviceVirtually eliminates electric shocks when not welding(Stick Mode).WARRANTY.LIFT TIG ARC STARTS.Provides TIG arc starts without the use of highfrequency. Ideal for the shop or site applicationwhere sensitive electronic devices operate.Rebel comes backed with a rock-solid,three-year, handle-to-handle warranty.DUAL SOLENOID VALVE.GAS PRE- AND POST-FLOWTIME ADJUSTMENT.There are two gas solenoid valves - one for MIG andspool gun, and the other for TIG.Purges gas line and prevents porosity at the startand end of welding; especially useful when MIGwelding aluminium.When it comes to TIG applications, you have total gascontrol with this additional solenoid valve, allowingfor automatic on/off at ignition and the ability to setpre- and post-gas flow for proper shielding while alsocutting down on gas consumption.IP23S.The enclosure is built to protect you and yourmachine. Designed to a higher standard, Rebel canwithstand harsh outdoor environments.

GET TO KNOWYOUR REBEL EMP 235ic.PROCESSMATERIALMIG/MAG and Flux-CoredMild SteelMMAStainless SteelLift TIGAluminiumREBEL FEATURESORDERING INFORMATIONsMIG (Intelligent Arc Feedback and Arc Control)Tweco Fusion 250 MIG Torch(Euro), 3mW40137010700006900Automatic Arc Force (MMA mode only)Stick electrode holderwith 3m leadLift Arc (TIG mode only)Work Lead, 3m0700006901Voltage Trim Adjustment (MIG mode only)Nozzle 13mmOTW22/50Inductance Adjustment (MIG mode only)Nozzle 16mmOTW22/62Burn Back Adjustment (MIG mode only)Contact Tip 0.6mmOTW14/23Pre-Flow/Post-Flow Adjustment (MIG mode only)Contact Tip 0.8mmOTW14/30Spot WeldContact Tip 0.9mmOTW14/35Up Slope / Down SlopeContact Tip 1.0mmOTW14/40Trigger Lock (2T, 4T)Contact Tip 1.2mmOTW14/45Over Temp Cut OutInsulatorOTW32Anti-StickGas DiffuserOTW52SCT (Short Circuit Termination)Liner 0.8-0.9mm Hard WireOTW42/3035PFC (Power Factor 0.98)Liner 1.0-1.2mm Hard WireOTW42/4045VRD 35DC (Voltage Reduction Device)Liner 0.9-1.2mm Soft WireOTW42N/35452 Separate Gas Lines (TIG & MIG)Wire Outlet Guide - Steel0464635880230V/120V Dual Voltage InputAutomatic Hot Start (MMA mode only)Euro Torch ConnectionFe/SS/Flux Cored: 1.0-1.2mmWire Outlet Guide - SteelSpool Gun Ready (Compatible with Tweco SGT250 Spool Gun)Fe/SS/Flux Cored: 0.6-0.8mmSuitable for 100-300mm SpoolsWire Outlet Guide - TeflonRobust casing with 4 Handle Roll CageAluminium: 1.0-1.2mmWire Inlet GuideIP23S (Indoor and Outdoor use)Fe/SS/Flux Cored: 0.6/0.8/0.9/1.2mm4.3-in. (86 mm) Colour LCD/TFT DisplayFeed Roll ‘V’ GrooveOn-Screen Setup DiagramsFe/SS: 0.6/0.8mmOn-Screen Manual & Spare PartsFeed Roll ‘V’ GrooveOn-Screen Weld Chart ParametersOn-Screen Trouble Shooting GuideWeld Parameter Storage05581023287977660Fe/SS: 0.9/1.2mmFeed Roll ‘V’ Knurled7977732Flux Cored: 0.8/0.9mm704277Flux Cored: 1.0/1.6mmFeed Roll ‘U’ GrooveBasic and Advanced Options04645988807977036Feed Roll ‘V’ KnurledMulti-Lingual04646348807977731Aluminium: 0.8/0.9mmReady-to-Weld (accessories included – including samplefiller metals)Feed Roll ‘U’ GrooveTECHNICAL DATATECHNICAL DATA7977264Aluminium: 1.0/1.2mmCurrent Range5-150A (120V), 5-240A (230V)Max Plate ThicknessSupply Lead15A (230V)Max Wirefeed Speed17.8mpmEffective Input Current (I1eff)14.7A (230V)Wire SizesM/S 0.6-1.0mm, S/S 0.8-1.0mm, AL/FC 0.8-1.2mmMaximum Input Current (I1Max)32.1A (230V)Protection ClassIP23SMIG Welding Output,40 C, 10min (230V)235A @ 20%, 25.8V130A @ 100%, 20.5VApprovalsIEC/EN 60974-1, 5, 7, 10, 12, 13. RoHSRec. Generator Size8kW (230V); 4kW (120V)Stick Welding Output,40 C, 10min (230V)210A @ 20%, 28.4V110A @ 100%, 24.4VWeight30kg Power Source / 48kg PlantDimensions(H 495mm x W 292mm x D 686mm)Warranty3 Years – handle to handleTIG Welding Output,40 C, 10 min (230V)235A @ 35%, 19.4V160A @ 100%,16.4V12mm

DARE // MAKE THE MOVE TO ESAB. PICK UP THE MOST INCREDIBLEGO-ANYWHERE, WELD-ANYTHING MACHINE. FIND OUT MORE ATESAB.COM/REBEL.ESAB REBEL EMP 235ic PACKAGE INCLUDES:0700303880REBEL EMP 235ic Power SourceTweco Fusion 250 MIG Torch (Euro), 3mCIGWELD COMET Professional Argon Regulator/FlowmeterGas hose includes quick connector, 4.5mStick electrode holder with 3m leadWork Lead, 3mOK AristoRod 12.50, 200mm Spool, 0.9mm wire, 5kg (1A5009460H)Contact Tips for 0.8 / 0.9 / 1.0mmDrive Rolls: 0.9/1.2mm V Groove (fitted), 0.8-1.0mm V Groove, 0.8/0.9mm V KnurledGuide tube 1.0-1.2mm (fitted), 0.6-0.8mm (spare), Aluminium Guide KitBrake Assembly Spacer for 100mm spoolsMaterial Thickness GuideUSB with Instructional ManualOPTIONAL ACCESSORIES.TIG Torch TXH 202,4m with 8-Pin Plug(0700300857)Foot Control for TIG applications,4.5m cable (W4014450)Tweco SGT250 Spool Gun(W4011250)Rebel Single Cylinder Trolley(0558102491)Sentinel A-50 Welding Helmet(0700000800)Tweco Organiser Box, consumablesfor Fusion 150/250 MIG Torches andSGT250 Spool Gun (W4012300)Sentinel A-50 Air withAristo Ait PAPR(0700000826)A Complete Line ofFiller Metals Including: Solid WireOK Aristorod 12.50 Stainless SteelOK Autrod 309LSiOK Autrod 316LSi Cored WireCoreshield 15OK Tubrod 15.15 MMA ElectrodesOK 46.00OK 63.30OK 53.16

UNRIVALED SERVICE AND SUPPORT.Rebel, like every ESAB machine, is backed by our commitment to superior customer service andsupport. Our skilled customer service department is prepared to quickly answer any questions, addressproblems, and help with maintenance and upgrading of your machines.With ESAB, you can be sure that you purchased a machine that will meet your needs today and in thefuture. Product and process training is also available. Ask your ESAB sales representative or distributorfor a complete ESAB solution.For more information, visit esab.com/dare.3-YEAR WARRANTY.ESAB’s industry-leading service and support means that if you do need help, you will beprotected by the most comprehensive warranty in the business.Tel: 1300 654 674Email: enquiries@cigweld.com.auCIGWELD.COM.AU ESAB.COMIn the interest of continuous improvements, CIGWELD Pty Ltd ABN 56 007 226 815 (An ESAB Brand)reserves the right to change specifications or design on any of its products without prior notice.XA00184320

DARE // MAKE THE MOVE TO ESAB. PICK UP THE MOST INCREDIBLE GO-ANYWHERE, WELD-ANYTHING MACHINE. FIND OUT MORE AT ESAB.COM/REBEL. ESAB REBEL EMP 235ic PACKAGE INCLUDES: 0700303880 REBEL EMP 235ic Power Source Tweco Fusion 250 MIG Torch (Euro), 3m CIGWELD COMET Professional Argon Re

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