PIPER 100/200 User Manual - Leica Geosystems
PIPER 100/200User manualVersion 1.0English
IntroductionPurchaseCongratulations on the purchase of a new Pipe Laser from Leica Geosystems.ProductThe Piper 100 and 200 are laser tools for pipe laying and other constructionapplications. They are designed and built with the latest innovations in thelaser tool industry. They are easy to set up, simple to operate and highlydependable.This manual contains important safety directions as well as instructions forsetting up the product and operating it. Refer to "10 Safety Directions" forfurther information.Read carefully through the User Manual before you switch on the product.Product identificationThe model and the serial number of your product are indicated on the typeplate.Enter the model and serial number in your manual and always refer to thisinformation when you need to contact your agency or Leica Geosystemsauthorized service workshop.Type:Serial No.:Piper 100/200II
SymbolsThe symbols used in this manual have the following meanings:Type WarningDanger Caution!TrademarksDescriptionIndicates an imminently hazardous situation which, if notavoided, will result in death or serious injury.Indicates a potentially hazardous situation or an unintended use which, if not avoided, could result in death orserious injury.Indicates a potentially hazardous situation or an unintended use which, if not avoided, may result in minor ormoderate injury and/or appreciable material, financial andenvironmental damage.Important paragraphs which must be adhered to in practice as they enable the product to be used in a technicallycorrect and efficient manner. Alignmaster (registered trademark of Leica Geosystems)All trademarks are the property of their respective owners.Piper 100/200III
Table of ContentsIn this manualChapterPage1Description of the System .1-12Basic Operation .2-13Standard Set-up Procedures.3-14Refraction .4-15Accessories .5-16Accuracy Adjustment .6-17Checking Line and Grade .7-18Troubleshooting.8-19Care and Transport .9-110Safety Directions .10-111Technical Data .11-1Index .i-1Piper 100/200IV
1Description of the System1.1FeaturesPrecisionEngineered and designed to maintain its accuracy over time and temperature,the Piper projects a beam up to 200 meters (650 feet).VersatilityPowered by a rechargeable Lithium-Ion battery, the Piper is the smallest,professional pipe laser ever made. When sitting level the Piper can self-levelover its entire grade range, or can be placed inside the pipe for second daysetups. In the manhole, in the pipe, or over the top, the Piper can work for you.IntelligenceThe cross-axis compensation function maintains the grade accuracy regardlessof the roll of the laser up to three degrees. The Alignmaster feature (Piper200) seeks and locates the target automatically for easy second day setups.RuggednessWaterproof, shock and temperature tested, the Piper is built “constructiontough” with a metal housing and shock absorbing bumper around the frontwindow.ModelsThere are two models of the Piper pipe laser described in this manual: Piper 100 - Red beam pipe laser Piper 200 - Red beam pipe laser with the Alignmaster feature.Description of the SystemPiper 100/2001-1
1.2Piper Componentsefgabchda)b)c)d)e)f)g)h)Description of the SystemLCD displaySwitch buttonsHandle and level vialBattery compartmentStringline notchLighted pivot point (top)Pivot point (side)Self-centering feetPiper 100/2001-2
1.3Case Configurationabcda)b)c)d)e)f)g)efgAccessory compartmentPiper*Remote controlSpare batteriesSelf-centering feetUser manualTarget assembly* Piper shown with optional scope assemblyDescription of the SystemPiper 100/2001-3
2Basic OperationIn this chapterTopic2.12.22.32.42.52.62.72.82.9Basic OperationPageStarting Up .2-2The LCD Display.2-3The Switch Buttons .2-3Three Basic Requirements.2-4Entering Grade .2-6Changing Line.2-7Line and Grade Lock.2-9Alignmaster (Piper 200 only).2-11General Procedures.2-13Piper 100/2002-1
2.1Starting Upa) Press the POWER button to turn the Piper on.b) When the Piper is first turned on the LeicaStart-up Screen is displayed with the serialnumber of the laser.c)Next, the Piper Screen will be displayed.d) Or the Customer Name Screen if it has beenprogrammed by your dealer.e) Finally, the Battery Status Screen will bedisplayed as a large battery.f)Basic OperationWhen the start-up screens are completed, theMain Operating Screen will be displayed andwork can begin.Piper 100/2002-2
2.2The LCD Displayabc2.3dfeLine movement indicationPlus / minus grade valueBeam emission indicatorBattery status indicatorLine and grade lock indicatorPercent (per mil)The Switch Buttonsa)b)c)d)abcBasic Operationa)b)c)d)e)f)dePiper 100/200Left and Right Line ButtonsUp and Down Grade ButtonPower ButtonAlignmaster Button, Piper 200onlye) Star Button, used in combination with the grade buttons forlarge grade changes2-3
2.4Three Basic RequirementsRefer to the information that follows when setting up and operatingthe Piper. (To set up for a specific application, see the “Standard Set-upProcedures in this manual.) You must always define the following three variables in any application. Basic OperationGrade - The amount of rise or fall over the distance of the pipe to be laid.Set the grade by entering the percent of grade into the Piper display.Piper 100/2002-4
Elevation - The distance from the invert of the pipe to the laser beam. Thisdistance is set by attaching the self-centering feet for the pipe size to belaid (The 150 mm, six inch feet are standard. All other sizes are optional.)or by adjusting the height of the piper on the Trivet Mount Assembly.5-TOP Basic OperationLine - The position of the laser beam relative to the centerline of the pipeto be laid. Set the line by aligning the laser beam with the next manhole.Piper 100/2002-5
2.5abcEntering GradeTo change grade, press an UP or DOWN arrow button (a) to enter the graderequired. The speed at which the grade changes will increase as the button in held. Press both the UP and DOWN arrow buttons (b) at the same time to resetthe grade to zero.To make large changes of grade, first press and release the STAR button (c)when at the main operating screen. The plus / minus sign will appear as areverse image. Press the LEFT or RIGHT arrow buttons (d) to move the cursor (reverseimage) to the desired digit. Press the UP or DOWN arrow buttons (a) to change the plus / minus signor the value of the individual digit. Press both the UP and DOWN arrow buttons (b) at the same time to resetthe grade to zero. Press STAR (c) to exit when desired grade is displayed or wait ten secondsand the screen will automatically return to the main operating screen.dBasic OperationPiper 100/2002-6
2.6Changing LineTo change the line position, press a LEFT or RIGHT arrow button (a) to movethe beam to the position required aThe speed at which the line moves will increase as the button in held.Press both the LEFT and RIGHT arrow buttons (b) at the same time to resetthe line to the center position.bBasic OperationPiper 100/2002-7
The current line position is indicated at the top of the display.Line CenteredLine Position Left or Right of CenterLeft Line LimitRight Line LimitBasic OperationPiper 100/2002-8
2.7Line and Grade LockTo lock the grade position, press and hold the STAR button, then press an UPor DOWN arrow button (a) to lock the grade at the current value.To lock the line position, press and hold the STAR button, then press a LEFT orRIGHT arrow button (b) to lock the line at the current position.aTo unlock grade or line, repeat the same procedure.bBasic OperationPiper 100/2002-9
The current status is indicated at the bottom, center of the display.Grade and Line UnlockedGrade LockedLine LockedGrade and Line LockedBasic OperationPiper 100/2002-10
2.8!!aAlignmaster (Piper 200 only)Alignmaster is a function of the Piper 200 only.When the Alignmaster button (a) is pressed, the Piper will begin asearch routine to find locate and stop on the target. This funciton isnormally used for second day setups to quickly find the beam in theprevious day’s work.Procedure for using Alignmaster: bc Basic OperationPosition the target assembly in the end of the last piece of pipe with thetwo reflective strips on the inside of the pipe, facing the laser.Roughly align the laser beam in the pipe to the target assemblyPress the ALIGNMASTER button (a). When pressed the laser will scan leftand right until the target is found. While searching the main operatingscreen is replaced with a blinking target (b) indicating that Alignmaster isworking.If the search routine is successful, the target will remain on the screen foran additonal five seconds (not blinking).The beam can now be fine positioned to the center of the target using theLEFT or RIGHT arrow buttons (c) on the laser or the remote control.Piper 100/2002-11
de!!Basic OperationIf the Alignmaster function cannot find the target, a question mark willappear next to the target (d) to indicate “target not found”. This screen willappear for two minutes or until another button is pressed. The line positionwill then return to its original position. The Alignmaster routine can be interrupted at any time by pressing theAlignmaster button a second time. The line position will return to its original position. If the ambient light conditions are too bright for the Alignmaster functionto operate properly, the target will be shown with a question mark and asun icon.When the Alignmaster button is pressed the beam will appear to dim.This is normal. The beam is actually pulsing at a very rapid rate to bettercontrol the recognition of the target.Alignmaster is designed to work at distances greater than 10 meters(30 feet). Demonstrations or usage at shorter distances may not findthe target.Piper 100/2002-12
2.9General ProceduresIn this chapterTopicPage2.9.12.9.22.9.3Setting up the Target Assembly.2-14Setting up the Trivet Assembly and Mounting Bracket .2-15Typical Second Day Set-up.2-17Basic OperationPiper 100/2002-13
2.9.1Setting up the Target Assembly! Basic OperationPiper 100/200The Target Assembly (725858)includes the small targetinsert.Slide the required Target Insert intothe Target Assembly. Loosen thelocking knob and insert the target withthe printed side of the target on thesame side as the level vial.Place the Target into the end of thepipe. The reflective strips should befacing the laser, towards the inside ofthe pipe.Adjust the Target in the pipe until thebubble is centered in the level vial.Observe the Target. Adjust the pipe sothat the laser beam is centered on thecross-hairs.2-14
2.9.2Setting up the Trivet Assembly and MountingBracket! Basic OperationThe Trivet Assembly (746158)includes the mounting bracketthat is attached to the bottom ofthe laser.Remove the four feet from the Piper, then attach the mounting plate byre-installing the feet.Attach the Piper with the mounting bracket to the Trivet Assembly andsecure by tightening the 5/8”-11 knob and stud assembly to the bracket.Set the line. Place the Trivet Assembly so that the Piper is aligned withthe pipe to be laid.Turn the knobs on the trivet plate until the bubble iscentered in the Piper’s cross-axis level vial. Tighten the brass lock nuts tolock the feet in place.Piper 100/2002-15
Basic OperationSet the grade. Enter the required grade in the Piper using the UP andDOWN arrows or enter large grade changes by first pressing the STARbutton, then entering grade by individual digit. The Piper can self-level overits entire grade range. Som it is not necessary to tip the laser to achievegrade.Set the elevation. Loosen the handle on the mounting bracket. Slide thebracket and laser up or down until the desired elevation is achieved. Theslide bracket is made of a special material to ensure smooth movement.Tighten the handle to lock the elevation in place.Piper 100/2002-16
2.9.3Typical Second Day Set-upThe following is a brief description of a second day set-up. Basic OperationSet the Grade. Press the POWER button to turn the unit on. The Piperremembers the last grade from the previous day. Check the display toensure that the grade has not been changed.Set the Elevation. Plase the Piper where it was the previous day. Rotatethe Piper until the bubble in the cross-axis level vial is centered.If the Piper is placed in the pipe, ensure that the proper feet are attachedand that the cross-axis bubble is centered.Set the line. Follow the line of the pipe laid the previous day.Place the target asembly in the last piece of pipe laid and adjsut it so thatthe bubble is centered in its level vial.Adjust the line of the laser beam using either the LEFT and RIGHT buttonson the Piper or on the Remote. Press hte button until the laser beam iscentered on the target.Piper 200 - Use the Alignmaster feature. Press the ALIGNMASTER buttonon the Piper or on the Remote to scan and locate the target. Use the LEFTand RIGHT buttons to fine adjust the beam to the center cross hair of thetarget.Piper 100/2002-17
3Standard Set-up ProceduresIn this chapterTopic3.13.23.33.43.53.63.7Standard Set-up ProceduresPagePre-Poured Inverts .3-2Open Trench (Transit) .3-3In the Pipe or On Top of the Pipe .3-5Open Trench (Stringline) .3-6Manhole .3-8Drop Manhole .3-10Over the Top .3-12Piper 100/2003-1
3.1Pre-Poured Inverts!The pre-poured invert must be set at the correct elevation and on thecorrect line position. Standard Set-up ProceduresPiper 100/200Set the grade. Enter the requiredgrade for the pipe to be laid in thedisplay of the Piper.Set the elevation. Set the elevation by attaching the required sizefeet to the Piper. The Piper comesstandard with 150 mm (6 inch)feet, and offers optional feet for200, 225, 250 and 300 mm (8, 9,10, and 12 inch) pipe.Set the line. Place the Piper in theinvert and adjust the beam so it isin-line with the next manhole.3-2
3.2Open Trench (Transit)!In the open trench a transit is used to align the laser beam to the nextmanhole. B ACDSet the grade. Enter the requiredgrade for the pipe to be laid in thedisplay of the Piper.Set the Piper on the centerlineof the pipe to be laid. Locate theline for the laser beam.a) Locate Point A. Place the transit so that it is behind the Piper and in linewith the centerline of the pipe to be laid.b) Locate Point B. Look through the transit and lock it on-line with the nextmanhole point.c) Locate Point C. Tilt the transit down to see the Piper. Move the Piper untilthe pivot point on the top of the Piper is in line with the centerline of thepipe to be laid. Set the elevation. Move the Piper up or down on the (optional) trivetuntil the required height is set. (Choose the most convenient method fordetermining the cut-to-invert distance.)Standard Set-up ProceduresPiper 100/2003-3
Set the line. Locate Point D. Using the Transit, place a new stake approximately five meters (15 feet) in front of the Piper. Look throught thetransit and move the beam using the LEFT and RIGHT buttons on theRemote until the beam hits the stake and intersects the transit’s crosshairs.Standard Set-up ProceduresPiper 100/2003-4
3.3In the Pipe or On Top of the Pipe!Place the Piper on top of the pipe when the beam cannot pass throughthe pipe, such as when it is filled with water.Set the grade. Enter the requiredgrade for the pipe to be laid in thedisplay of the Piper. Set the elevation. If the Piper isgoing to be placed inside the pipe,set the elevationby attaching therequired size feet to the Piper. ThePiper comes standard with 150mm (6 inch) feet, and offersoptional feet for 200, 225, 250and 300 mm (8, 9, 10, and 12inch) pipe.Set the line. Place the piper in or on the pipe and adjust the beam so thatit is in line with the next manhole. Standard Set-up ProceduresPiper 100/2003-5
3.4Open Trench (Stringline)!This procedure is best for shorter runs of pipe, typically those les that90 meters (300 feet). A BC Standard Set-up ProceduresPiper 100/200Set the grade. Enter the requiredgrade for the pipe to be laid in thedisplay of the Piper.Set the elevation. Move the Piperup or down on the (optional) trivetuntil the required height is set.(Choose the most convenientmethod for determining the cutto-invert distance.)Set the line. Locate the line forthe laser beam.3-6
a) Locate Point A. Place a range rod at the center of the next manhole point.(The rod must be plumb.)b) Locate Point B. Attach a stringline to the slot in the top f the Piper’s frontbumper. Move the Pipe until it is in line with the centerline of the pipe tobe laid.c) Locate Point C. Stand behind the Piper, close one eye, and hold up thestringline. Align the stringline with the range rod. Look down and align anew stake approximately 5 meters (15 feet) in front of the Piper. Use theLEFT and RIGHT arrow buttons on the Remote to move the beam until ithits the stake and intersects the stringline.Standard Set-up ProceduresPiper 100/2003-7
3.5Manhole AB DCStandard Set-up ProceduresPiper 100/200Set the grade. Enter the requiredgrade for the pipe to be laid in thedisplay of the Piper.Set the elevation. Place the Piperin the manhole. Move the Piper upor down on the (optional) trivetuntil the required height is set.(Choose the most convenientmethod for determining the cutto-invert distance.)3-8
Set the line. Locate the line for the laser beam.a) Locate Point A. Place a transit over the center of the manhole.b) Locate Point B. Look through the transit and lock it on-line with the nextmanhole point.c) Locate Point C. Hang a plumb bob from the transit. Move the Piper untilthe tip of the plumb bob is directly over the pivot point on the top of thePiper.d) Locate Point D. Tilt the transit down and use it to align a new stakeapproximately five meters (15 feet) in front of the Piper. Look throughtthe transit and move the beam using the LEFT and RIGHT buttons on theRemote until the beam hits the stake and intersects the transit’s crosshairs.Standard Set-up ProceduresPiper 100/2003-9
3.6Drop Manhole!The trivet pole or the complete trivet ass
Piper 100/200 II Introduction Purchase Congratulations on the purchase of a ne w Pipe Laser from Leica Geosystems. Product The Piper 100 and 200 are laser tools for pipe laying and other construction applications. They are designed and built with the latest innovations in the laser tool indust
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