Light Liquid Sampler
LightLiquidSamplerS Y S T E MS U P P O R TM A N U A L
LIGHT LIQUID SAMPLERINSTRUCTION & OPERATINGMANUALVersion: 01012007
LIGHT LIQUID SAMPLER TABLEOFCONTENTSTable of Contents . ISection 1: First Things To Know .1How to Use this Manual .1Typographic Conventions . 1Getting Help . 1Operation Specifications .2Theory of Operation .3System Accessories . 3Section 2: System Installation .5Standard System ComponentsProbe Mounted Pumps (PNR) . 5Skid Mounted Pumps (LPR) . 8System Flow SchematicPneumatic ActuatedProbe Mounted (PNR-2P) . 12Skid Mounted (LPR-2P) . 13Hydraulic ActuatedProbe Mounted (PNR-2H) . 14Skid Mounted (LPR-2H) . 15Standard System MountingSkids . 16Cabinets . 17Standard System ConnectionsPneumatic Actuated SkidsProbe Mounted (PNR-2S-xP) . 18Skid Mounted (LPR-2S-xP) . 19Pneumatic Actuated CabinetsProbe Mounted (PNR-2C-xP) . 20Skid Mounted (LPR-2C-xP) . 22Hydraulic Actuated SkidsProbe Mounted (PNR-2S-xH) . 23Skid Mounted (LPR-2S-xH) . 25Hydraulic Actuated CabinetsProbe Mounted (PNR-2C-xH) . 27Skid Mounted (LPR-2C-xH) . 29Pump Sample Size . 31Section 3: Filling the Pre-Charge Vessel . 33Filling the Vessel . 33YZ - Milton Roy 201Light Liquid Sampler ver.01012007IvylandRoad Ivyland,Pa. USA 18974 P:281.362.6500 F:281.362.6513Page I
LIGHT LIQUID SAMPLER TABLEOFCONTENTSTable of Contents . IISection 4: System Control & Electronics . 35Overview . 35Pneumatic Actuated Control Options“-0” Control By Customer . 36“-1A” 24 VDC Time Delay Relay . 37“-1B” 120 VAC Time Delay Relay . 38“4A” 24 VDC / 4-20mA . 39“4B” 120 VAC / 4-20mA . 40“6A” 12-24 VDC Timer/Counter (Z-65). 41“6B” 120 VAC Timer/Counter (Z-65) . 42“6M” 12-24 VDC Timer/Counter (Z-65 w/PIM Card) . 437B” 120 VAC 4 Digit Counter (ATC) . 44Hydraulic Sctuated Control Options“1B” 120 VAC Time Delay Relay . 45“4B” 120 VAC / 4-20mA . 46“7B” 120 VAC 4 Digit Counter (ATC) . 47Section 5: Programming for Proportional-to-Flow Operation . 49Setting Operator Input Parameters . 49“-0” Control By Customer . 50“-1” Control Option. 51“4” Control Option . 53“6” Control Option . 58“7” Control Option . 61Section 6: Mechanical System . 63Sample Pumps and Balance ValvesPNR-2P . 63LPR-2P . 64PNR-2H . 65LPR-2H . 66Accumulator Vessel . 675-Way Cross . 68Actuation/Mixing System (Pneu). 69Actuation/Mixing System (Hyd.) . 70Section 7: System Operation . 71Preparing The System for Operation . 71Sample Pump Priming . 71Product Line Test . 71Portable Sample Vessel Connection . 71YZ Page IIMiltonRoy 201IvylandRoad Ivyland,Pa. USA 18974 P:281.362.6500 F: 281.362.6513Light Liquid Sampler ver.01012007
LIGHT LIQUID SAMPLER TABLEOFCONTENTSTable of Contents . IIISection 8: System Maintenance . 75Preventative Maintenance Schedule . 75Recommended Maintenance Schedule . 75Monthly Inspection . 75Annual Inspection . 75Bi-Annual Inspection . 75Recommended Spare Parts List . 75Section 9: System Troubleshooting . 77Pneumatic Systems:How to Use This Section . 77For Additional Help . 77Step-by-Step Resolution . 77Actuation Gas Pressure . 77Actuation Gas Pressure Troubleshooting Steps . 77Electrical Power . 78Electrical Power Troubleshooting Steps . 78Sample Pulse . 79Sample Pulse Troubleshooting Steps . 79Pump Performance . 79Pump Performance Troubleshooting Steps . 79Pre-Charge/Product Accumulator . 80Pre-Charge/Product Accumulator Troubleshooting Steps . 80Hydraulic Systems:How to Use This Section . 81For Additional Help . 81Step-by-Step Resolution . 81Electrical Power . 81Electrical Power Troubleshooting Steps . 82Sample Pulse Troubleshooting Steps . 82Hydraulic Power . 83Hydraulic Power Troubleshooting Steps . 83YZ - Milton Roy 201Light Liquid Sampler ver.01012007IvylandRoad Ivyland,Pa. USA 18974 P:281.362.6500 F:281.362.6513Page III
LIGHT LIQUID SAMPLER TABLEOFCONTENTSTable of Contents . IVAppendix A: Illustrations . 87PNR-2P Sample Pump Assembled . 87LPR-2P Sample Pump Assembled . 88PNR-2H Sample Pump Assembled . 89LPR-2H Sample Pump Assembled . 90Balance Valve Assembly, Exploded View . 915-Way Cross Assembly . 92Pre-Charge System . 93Pneumatic Product Accumulator VesselProduct Accumulator Vessel . 94Mixing System-Accumulator . 95Mixing System . 96Hydraulic Product Accumulator VesselProduct Accumulator Vessel . 97Mixing System-Accumulator . 98Mixing System . 99Hydraulic Power Pack . 100Hydraulic Power Pack/Test Switch . 101Electrical Wiring Hydraulic Power Pack/Test Switch. 102Z-65 Wiring Control Document . 103Z-200 Wiring Control Document. 104YZ Page IVMiltonRoy 201IvylandRoad Ivyland,Pa. USA 18974 P:281.362.6500 F: 281.362.6513Light Liquid Sampler ver.01012007
SECTION 1:FIRST THINGS TO KNOW ABOUT LIGHT LIQUID SAMPLERSHow to Use this ManualGetting HelpThe Light Liquid Sampler Operations Manual is astep-by-step guide containing the proceduresneeded to work with the Light Liquid SamplerSystem.This manual provides solutions to typical questionsabout the Light Liquid Sampler system. If theanswer can not be found within this manual, contactYZ Systems at:T: 1.281.362.6500The Light Liquid Sampler Series of samplers impleT: 1.800.653.9435ment the most advanced technology available in theF: 1.281.362.6513industry. It is recommended that the techniciansEm: Service@yzhq.comworking with the Light Liquid Sampler Systemsstudy the manual prior to initiating work on theWhen calling, have this manual close at hand.system for the first time.Whether calling or writing, please include in yourcommunique the following information:Typographic ConventionsTo aide in readability, this manual uses severaltypographic conventions. References to illustrations,photographs, and other related content will appear initalicized text along with the location of where to find theitem in the manual. Digital versions of the manual,available in Adobe Acrobat PDF format, will behighlighted further in blue italic text indicating the copyretains a hyperlink to the referenced item. The serial number of the Light Liquid SamplerSystem and the version number of this manual.The serial number is located on the system skid orenclosure. The version number of this manual islocated at the bottom of each page. A description of the problem and, if applicable theactions of the technical personnel when the problemoccurred.Measurement units are listed in italic parenthesis textfollowing their US standard equivalent. As an example,for defining a distance, 15' (4.5 meters), is how the textwill appear throughout the manual.Items that require action, for example the pressing of a keyfor programming the controller, will feature the action item insentence case Bold Text followed in normal text by theitem such as, the Up Arrow key or Main Power switch. Adobe Acrobat & Acrobat Reader are trademarks of Adobe Systems, Inc.YZ - Milton Roy 201 Ivyland Road Ivyland,Light Liquid Sampler ver.01012007Pa. USA 18974 P:281.362.6500 F:281.362.6513Page 1
SECTION 1:FIRST THINGS TO KNOW ABOUT LIGHT LIQUID SAMPLERSOperation SpecificationsMaximum Output:Std. 3/8” Plunger6.8 gallons/day(25.3 liters/day)12.17 gallons/day(46.07 liters/day)19.02 gallons/day(72.0 liters/day)24.34 gallons/day(92.07 liters/day)Opt.1/2” PlungerOpt.5/8” PlungerOpt.1” PlungerMaximum Operating Pressure: 1,800 psig(124 Bar (g)Pump Displacement:Std. 3/8” PlungerOpt.1/2” PlungerOpt.5/8” PlungerOpt.1” Plunger.25 - 1.8 cc/Stroke0.8 - 3.2 cc/Stroke1.25 - 5.0cc/Stroke1.6 - 12.8cc/StrokeOperating Temp Range:Power Supply Options:Pneumatic0 to 140 degrees F.(-17 C to 60 C)Hydraulic120 VAC @ 1 AMPVDC120 VAC @ 20 AMPFlow Signal:*Customer SuppliedActuation Gas;100 psi InstrumentQuality GasNote: at temperatures below 32º F (0º C), conditioning of the actuation gas supply may be required.Where the actuation gas supply has a high watercontent and/or a low hydrocarbon dew point, additional actuation gas filtration or heating of the actuation gas s
YZ - Milton Roy 201 Ivyland Road Ivyland, Pa. USA 18974 P: 281.362.6500 F: 281.362.6513 Light Liquid Sampler ver.01012007 How to Use this Manual The Light Liquid Sampler Operations Manual is a step-by-step guide containing the procedures needed to work with the Light Liquid Sampler System.
BNC Sampler: XML edition July 31, 2008 1 What is the BNC Sampler? The BNC Sampler is a subset of the British National Corpus (BNC). This document offers a short introduction to the BNC Sampler corpus, with an outline of the areas where the Sampler differs from the BNC XML Edition.
NeSA-English Language Arts Item and Scoring Sampler – Grade 3 3 NeSA ELA Sampler Information About the Item and Scoring Sampler ITEM AND SCORING SAMPLER FORMAT Sample questions are provided in this sampler, along with any related stimulus information such as a passage or graphic . Following each test question is an item information table .
On the following pages of your booklet are passages and questions for the Grade 8 Nebraska Student-Centered Assessment System English Language Arts (NSCAS-ELA) Item Type Sampler. Read these directions carefully before beginning this item type sampler. This item type sampler will include several different types of questions. Some questions are
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Suction Sampler Core Tube Manual Rev 0 2014 Feb 18 Page 1 of 6 Purpose of this document This document is intended to train a person to use and handle the suction sampler. It will also help demonstrated the limits and capabilities of the device. Introduction The Suction Sampler is an underwater vacuum cleaner with eight 'bags' instead of one.
The PTG sampler is typically mounted on the underside of a sloping or horizontal conveying line carrying the product to be sampled as in Figure 2-1. The sampler axis must be installed perpendicular (at a 90 degree angle) to the axis of the product line for optimum performance. Additionally, the sampler should be located where the
flammable liquid 3 flammable liquid 3 flammable liquid 3 flammable liquid DOT Guide Number 22 17 22 28 26 27 128 - CAS Number 1333-74- 74-82-8 74-98-6 65-56-1 64-17-5 8006-61-9 68476-34-6 67784-80-9 STCC Number 4905746 4905755 4905781 4909230 - 4908178 - - ICC, OSHA, NFPA Liquid Flammability Class - - - IB flammable liquid IB flammable liquid IB
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