Engineering Analysis With SolidWorks Simulation 2012
Engineering Analysiswith SolidWorksSimulation 2012 Paul M. KurowskiSDCP U B L I C AT I O N SSchroff Development CorporationBetter Textbooks. Lower Prices.www.SDCpublications.com
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Engineering Analysis with SolidWorks Simulation 20122: Static analysis of a plateTopics covered Using the SolidWorks Simulation interfaceLinear static analysis with solid elementsControlling discretization error with the convergence processFinding reaction forcesPresenting FEA results in a desired formatProject descriptionA steel plate is supported and loaded, as shown in Figure 2-1. We assume thatthe support is rigid (this is also called built-in support, fixed support or fixedrestraint) and that a 100000N tensile load is uniformly distributed along theend face, opposite to the supported face.Fixed restraint100000N tensile loaduniformly distributedFigure 2-1: SolidWorks model of a rectangular plate with a hole.We will perform a displacement and stress analysis using meshes withdifferent element sizes. Notice that repetitive analysis with different meshesdoes not represent standard practice in FEA. However, repetitive analysiswith different meshes produces results which are useful in gaining moreinsight into how FEA works.31
Engineering Analysis with SolidWorks Simulation 2012ProcedureIn SolidWorks, open the model file called HOLLOW PLATE. Verify thatSolidWorks Simulation is selected in the Add-Ins list (Figure 2-2).Select Simulation asan active Add-in andas a Start-up Add-inFigure 2-2: Add-ins list in SolidWorks.Verify that SolidWorks Simulation is selected in the list of Add-Ins.32
Engineering Analysis with SolidWorks Simulation 2012Once Simulation has been added, it shows in the main SolidWorks menuand in CommandManager.SimulationPin downStudy creation iconSimulation tabFigure 2-3: Simulation tab is a part of the SolidWorks CommandManager.Selecting Simulation tab in the CommandManager displays Simulation menuitems (icons). Since no study has been yet created, only the Study creationicon is available; all others are grayed-out. For convenience, pin down thetop tool bar as shown.33
Engineering Analysis with SolidWorks Simulation 2012Before we create a study, let’s review the Simulation main menu (Figure 2-4)along with its Options window (Figure 2-5).New Study iconSimulationOptionsFigure 2-4: Simulation main menu.Similar to the Simulation CommandManager shown in Figure 2-3, only theNew Study icon is available. Notice that some commands are available bothin the CommandManager and in the Simulation menu.Simulation studies can be executed entirely from the Simulation drop downmenu shown in Figure 2-4. In this book we will use the Simulation mainmenu and/or CommandManager to create a new Study. Everything else willbe done in the Study PropertyManager window.Now click on Simulation options shown in Figure 2-4 to open the SimulationSystem Options window shown in Figure 2-5.34
Engineering Analysis with SolidWorks Simulation 2012Default OptionsUnitsSet Pressure/Stressunit to N/mm 2( MPa)Figure 2-5: Simulation Options window.The Options window has two tabs. In this example, Default Options andUnits are selected and shown.Please spend time reviewing all of the options in both System Options andDefault Options shown in Figure 2-5 before proceeding with the exercise. Inthe Units options, make the choices shown in Figure 2-5. In this book we willmostly use the SI system of units using MPa rather than Pa as unit of stressand pressure. Occasionally we will switch to the IPS system.Notice that Default Plots can be added, modified, deleted or grouped intosub-folders which are created by right-clicking on the results folders; forexample, Static Study Results folder, Thermal Study Results folder, etc.35
Engineering Analysis with SolidWorks Simulation 2012Creation of an FEA model starts with the definition of a study. To define anew study, select New Study in either the Simulation tab in the CommandManager (Figure 2.3) or Simulation main menu (Figure 2-4). This will openStudy PropertyManager. Notice that New Study icon in the SimulationCommandManager can be also used to open the Study Advisor. We won’t beusing Study Advisor in this book. Name the study tensile load 01 (Figure 26).New Study icon in theSimulation tab can bealso used to openthe Study AdvisorThis help messagecan be hiddenEnter study nameSelect StaticStudy PropertyManager windowWe will use this optiononly in chapter 18Figure 2-6: Creating a new study.The study definition window offers choices for the type of study, here weselect Static.36
Engineering Analysis with SolidWorks Simulation 2012Once a new study has been created, Simulation commands can be invoked inthree ways: From the Simulation CommandManager (Figure 2-3) From the Simulation main menu (Figure 2-4) By right-clicking appropriate items in the Study PropertyManagerwindow. In this book, we will most often use this method.When a study is defined, Simulation creates a study window located belowthe FeatureManager Design Tree and places several folders in it. It alsoadds a study tab located next to the Model and Motion Study tabs. The tabprovides access to the study (Figure lationstudyFigure 2-7: The Simulation window and Simulation tab.You can switch between the SolidWorks Model, Motion Studies andSimulation Studies by selecting the appropriate tab.37
Engineering Analysis with SolidWorks Simulation 2012We are now ready to define the analysis model. This process generallyconsists of the following steps: CAD geometry idealization and/or simplification in preparation foranalysis. This is usually done in SolidWorks by creating an analysisspecific configuration and making your changes thereMaterial properties assignmentRestraints applicationLoad applicationIn this case, the geometry does not need any preparation because it is alreadyvery simple, therefore we can start by assigning material properties.Notice that if a material is defined for a SolidWorks part model, the materialdefinition is automatically transferred to the Simulation model. Assigning amaterial to the SolidWorks model is actually a preferred modeling technique,especially when working with an assembly consisting of parts with differentmaterials. We will do this in later exercises.To apply material to the Simulation model, right-click the HOLLOW PLATEfolder in the tensile load 01 simulation study and select Apply/Edit Materialfrom the pop-up menu (Figure 2-8).Select Apply/Edit Materialto assign a materialFigure 2-8: Assigning material properties.38
Engineering Analysis with SolidWorks Simulation 2012The action in Figure 2-8 opens the Material window shown in Figure 2-9.Alloy SteelFigure 2-9: Material window.Select Alloy Steel to be assigned to the model. Click Apply, and then click Close.In the Material window, the properties are highlighted to indicate themandatory and optional properties. A red description (Elastic modulus,Poisson’s ratio) indicates a property that is mandatory based on the active studytype and the material model. A blue description (Mass density, Tensile strength,Compressive strength, Yield strength, Thermal expansion coefficient) indicatesoptional properties. A black description (Thermal conductivity, Specific heat,Material damping ratio) indicates properties not applicable to the current study.In the Material window, open the SolidWorks Materials menu, followed bythe Steel menu. Select Alloy Steel. Select SI units under the Properties tab(other units could be used as well). Notice that the HOLLOW PLATE folder inthe tensile load 01 study now shows a check mark and the name of the selectedmaterial to indicate that a material has been assigned. If needed, you can defineyour own material by selecting Custom Defined material.Defining a material consists of two steps:Material selection (or material definition if a custom material is used) Material assignment (either to all solids in the model, selected bodies ofa multi-body part, or to selected components of an assembly)Having assigned the material, we now move to defining the restraints. Todisplay the pop-up menu that lists the options available for defining restraints,right-click the Fixtures folder in the tensile load 01 study (Figure 2-10). 39
Engineering Analysis with SolidWorks Simulation 2012Type tabSplit tabRight-click Fixtures,select Fixed geometryto open the FixturePropertyManagerFixedGeometryThis window showsgeometric entities whererestraints are appliedEnlargedrestraint symbolFigure 2-10: Pop-up menu for the Fixtures folder and Fixture definitionwindow (Fixture PropertyManager).All restraints definitions are done in the Type tab. The Split tab is used todefine a split face where a restraint is to be defined. The same can be done inSolidWorks by defining a Split Face.40
Engineering Analysis with SolidWorks Simulation 2012Once the Fixtures definition window is open, select the Fixed Geometryrestraint type. Select the end-face entity where the restraint is to be applied.Click the green check mark in Fixture PropertyManager window to completethe restraint definition.Notice that in SolidWorks Simulation, the term “Fixture” implies that themodel is firmly “fixed” to the ground. However, aside from Fixed Geometry,which we have just used, all other types of fixtures restrain the model incertain directions while allowing movements in other directions. Therefore,the term “restraint” may better describe what happens when choices in theFixture window are made. In this book we will switch between the terms“fixture” and “restraint” freely.The existence of restraints is indicated by the symbols shown in Figure 2-10.The size of a symbol can be changed in Symbol Settings in the Fixturewindow. Notice that symbols shown in Figure 2-10 are distributed over thehighlighted face, meaning the entire face has been restrained. Each symbolconsists of three orthogonal arrows symbolizing directions where translationshave been restrained. Each arrow has a disk symbolizing that rotations havealso been restrained. The symbol implies that all six degrees of freedom (threetranslations and three rotations) have been restrained. However, the elementtype we will use to mesh this model (second order solid tetrahedral element)has only translational degrees of freedom. Rotational degrees of freedom can’tbe restrained because they don’t exist in this type of element. Therefore, diskssymbolizing restrained rotations are irrelevant in our model. Please see thefollowing table for more explanations.Before proceeding, explore other types of restraints accessible through theFixture window. Restraints can be divided into two groups: Standard andAdvanced. Review animated examples available in the Fixture window andreview the following table. Some less frequently used types of restraints arenot listed here.41
Engineering Analysis with SolidWorks Simulation 2012Standard FixturesFixedAlso called built-in or rigid support. All translational and allrotational degrees of freedom are restrained.Immovable(No translations)Only translational degrees of freedom are restrained, whilerotational degrees of freedom remain unrestrained.If solid elements are used (like in this exercise), Fixed andImmovable restraints would have the same effect becausesolid elements do not have rotational degrees of freedom.Therefore, the Immovable restraint is not available if solidelements are used alone.HingeApplies only to cylindrical faces and specifies that thecylindrical face can only rotate about its own axis. Thiscondition is identical to selecting the On cylindrical facerestraint type and setting the radial and axial components tozero.Advanced FixturesSymmetryApplies symmetry boundary conditions to a flat face.Translation in the direction normal to the face is restrainedand rotations about the axes aligned with the face arerestrained.Roller/SlidingSpecifies that a planar face can move freely on its plane butnot in the direction normal to its plane. The face can shrink orexpand under loading.Use referencegeometryRestrains a face, edge, or vertex only in certain directions,while leaving the other directions free to move. You canspecify the desired directions of restraint in relation to theselected reference plane or reference axis.On flat faceProvides restraints in selected directions, which are definedby the three directions of the flat face where restraints arebeing applied.On cylindrical faceThis option is similar to On flat face, except that the threedirections of a cylindrical face define the directionsof restraints.On spherical faceSimilar to On flat face and On cylindrical face. The threedirections of a spherical face define the directionsof the applied restraints.Cyclic symmetryAllows analysis of a model with circular patterns around anaxis by modeling a representative segment. The geometry,restraints, and loading conditions must be identical for allother segments making up the model. Turbine, fans,flywheels, and motor rotors can usually be analyzed usingcyclic symmetry.42
Engineering Analysis with SolidWorks Simulation 2012When a model is fully supported (as it is in our case), we say that the modeldoes not have any rigid body motions (the term “rigid body modes” is alsoused), meaning it cannot move without experiencing deformation.Notice that the presence of restraints in the model is manifested by both therestraint symbols (showing on the restrained face) and by the automaticallycreated icon, Fixture-1, in the Fixtures folder. The display of the restraintsymbols can be turned on and off by either: Right-clicking the Fixtures folder and selecting Hide All or Show All inthe pop-up menu shown in Figure 2-10, orRight-clicking the fixture icon and selecting Hide or Show from the popup menu.Use the same method to control display of other Simulation symbols.43
Engineering Analysis with SolidWorks Simulation 2012Now define the load by right-clicking the External Loads folder and selectingForce from the pop-up menu. This action opens the Force window as shownin Figure 2-11.Right-clickExternal Loads,select Force to openthe Force/TorquePropertyManagerForceThis windowshows geometricentities whereloads are appliedFigure 2-11: Pop-up menu for the External Loads folder and Force window.The Force window displays the selected face where the tensile force is applied.If only one entity is selected, there is no distinction between Per Item andTotal. In this illustration, load symbols have been enlarged by adjusting theSymbols Settings. Symbols of previously defined restraints have been hidden.44
Engineering Analysis with SolidWorks Simulation 2012In the Type tab, select Normal in order to load the model with a 100000Ntensile force uniformly distributed over the end face, as shown in Figure 2-11.Check the Reverse direction option to apply a tensile load.Generally, forces can be applied to faces, edges, and vertices using differentmethods, which are reviewed below:Force normalAvailable for flat faces only, this option applies load inthe direction normal to the selected face.Force selected directionThis option applies a force or a moment to a face,edge, or vertex in the direction defined by the selectedreference geometry.Moments can be applied only if shell elements are used.Shell elements have six degrees of freedom per node:three translations and three rotations, and can take amoment load.Solid elements only have three degrees of freedom(translations) per node and, therefore, cannot take amoment load directly.If you need to apply moments to solid elements, theymust be represented with appropriately applied forces.TorqueThis option applies torque (expressed by tractionforces) about a reference axis using the right-hand rule.Try using the click-inside technique to rename the Fixture-1 andForce/Torque-1 icons. Notice that renaming using the click-inside techniqueworks on all items in SolidWorks Simulation.The model is now ready for meshing. Before creating a mesh, let’s make afew observations about defining the geometry, material properties, loads andrestraints.Geometry preparation is a well-defined step with few uncertainties. Geometrythat is simplified for analysis can be compared with the original CAD model.Material properties are most often selected from the material library and donot account for local defects, surface conditions, etc. Therefore, the definitionof material properties usually has more uncertainties than geometrypreparation.The definition of loads is done in a few menu selections, but involves manyassumptions. Factors such as load magnitude and distribution are often onlyapproximately known and must be assumed. Therefore, significantidealization errors can be made when defining loads.45
Engineering Analysis with SolidWorks Simulation 2012Defining restraints is where severe errors are most often made. For example,it is easy enough to apply a fixed restraint without giving too much thought tothe fact that a fixed restraint means a rigid support – a mathematicalabstraction. A common error is over-constraining the model, which results inan overly stiff structure that underestimates displacements and stresses. Therelative level of uncertainties in defining geometry, material, loads, andrestraints is qualitatively shown in Figure 2-12.GeometryMaterialLoadsRestraintsFigure 2-12: Qualitative comparison of uncertainty in defining geometry,material properties, loads, and restraints.The level of uncertainty (or the risk of error) has no relation to time requiredfor each step, so the message in Figure 2-12 may be counterintuitive. In fact,preparing CAD geometry for FEA may take hours, while applying restraintsand loads takes only a few clicks.46
Engineering Analysis with SolidWorks Simulation 2012In all of the examples presented in this book, we assume that definitions ofmaterial properties, loads, and restraints represent an acceptable idealizationof real conditions. However, we need to point out that it is the responsibilityof the FEA user to determine if all those idealized assumptions made duringthe creation of the mathematical model are indeed acceptable.Before meshing the model, we need to verify under the Default Options tab,in the Mesh properties, that High mesh quality is selected (Figure 2-13). TheOptions window can be opened from the SolidWorks Simulation menu asshown in Figure 2-4.Default OptionsMesh quality set to HighResultsMesh type set to StandardFigure 2-13: Mesh settings in the Options window.Use this window to verify that the mesh quality is set to High and the meshtype is set to Standard. Use these settings for other exercises unless indicatedotherwise.47
Engineering Analysis with SolidWorks Simulation 2012The difference between High and Draft mesh quality is: Draft quality mesh uses first order elementsHigh quality mesh uses second order elementsDifferences between first and second order elements were discussed inchapter 1.The difference between Curvature based mesh and Standard mesh will beexplained in chapter 3. Now, right-click the Mesh folder to display the pop-upmenu (Figure 2-14).Right-clickMesh to displayMesh pop up menuCreate MeshFigure 2-14: Mesh pop-up menu.Select Create Mesh from the pop-up menuIn the pop-up menu, select Create Mesh. This opens the Mesh window(Figure 2-15) which offers a choice of element size and element size tolerance.This exercise reinforces the impact of mesh size on results. Therefore, we willsolve the same problem using three different meshes: coarse, medium(default), and fine. Figure 2-15 shows the respective selection of meshingparameters to create the three meshes.48
Engineering Analysis with SolidWorks Simulation 2012CoarseDefaultFineFigure 2-15: Three choices for mesh density from left to right: coarse,medium (default), and fine.Show Mesh Parameters to see the element size. In all three cases useStandard mes
Engineering Analysis with SolidWorks Simulation 2012 33 Once Simulation has been added, it shows in the main SolidWorks menu and in CommandManager. Figure 2-3: Simulation tab is a part of the SolidWorks CommandManager. Selecting Simulation tab in the CommandManager displays Simulation menu items (icons).
SolidWorks 2015, SolidWorks Enterprise PDM, SolidWorks Workgroup PDM, SolidWorks Simulation, SolidWorks Flow Simulation, eDrawings, eDrawings Professional, SolidWorks Sustainability, SolidWorks Plastics, SolidWorks Electrical, and SolidWorks Composer are product names of DS SolidWorks.
From the Start menu, click All Programs, SolidWorks, SolidWorks. The SolidWorks application is displayed. Note: If you created the SolidWorks icon on your desktop, click the icon to start a SolidWorks Session. 2 SolidWorks Content. Click the SolidWorks Resources tab from the Task pane. Click the EDU Curriculum folder as illustrated. Convention .
saved, the documents are not accessible in earlier releases of the SolidWorks software. Converting Older SolidWorks Files to SolidWorks 2001 Because of changes to the SolidWorks files with the development of SolidWorks 2001, opening a SolidWorks document from an earlier release may take more time than you are used to experiencing.
No details to the solutions for either this sample exam or the real test will be shared by the SOLIDWORKS Certification team. Please consult your SOLIDWORKS reseller, your local user group, or the on-line SOLIDWORKS forums at forum.solidworks.com to review any topics on the CSWP exam. A great resource is the SOLIDWORKS website (SOLIDWORKS.com).
Establish a SOLIDWORKS session. Comprehend the SOLIDWORKS 2018 User Interface. Recognize the default Reference Planes in the FeatureManager. Open a new and existing SOLIDWORKS part. Utilize SOLIDWORKS Help and SOLIDWORKS Tutorials. Zoom, rotate and maneuver a three button mouse in the SOLIDWORKS Graphics window.
SolidWorks Flow Simulation Instructor Guide 3 SolidWorks Simulation Product Line While this course focuses on the introduction to flow analysis using SolidWorks Flow Simulation, the full product line covers a wide range of analysis areas to consider. The paragraphs below lists the full offering of the SolidWorks Simulation packages and modules.
If Flow Simulation is not available in the menu, you have to add it from SOLIDWORKS menu: Tools Add Ins and check the corresponding SOLIDWORKS Flow Simulation 2017 box under SOLIDWORKS Add-Ins and click OK to close the Add-Ins window. Select Tools Flow Simulation Project Wizard to create a new Flow Simulation project. Enter Project name:
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