Operation And Maintenance Guide
Operation and Maintenance GuideSDP 75 AL N/B/S/H/V/TSDP 75 CI N/B/S/H/V/TSDP 75 Aluminum / Cast Iron Construction, All variantsModelsSDP 75 AL N/B/S/H/V/TSDP 75 CI N/B/S/H/V/TDescriptionsAluminum with Neoprene, Buna N, Santoprene, Hytrel, Viton andPTFE fitmentsCast Iron with Neoprene, Buna N, Santoprene, Hytrel, Viton andPTFE fitmentsRead this manual carefully before installing, operating or servicing this equipment. It’s the responsibility of the employer to ensure this manual is read by the operator. Please preserve this manual.This document is issued with Product Serial No
Operation and Maintenance Guide SDP 75 Metal SeriesPage 2Table of Contents3 – – – Pump Nomenclature3 – – – Operating and Safety Instructions4 – – – Operating Instructions5 – – – Suggested Lubricants6 – – – Suggested site selection and installation recommendations7 – – – Troubleshooting8 – – – Maintenance8 – – – Disassembly and Re assembly11 – – – Re-Assembly13 – – – Exploded View for SDP 75 AL Pump14 – – – Bill of Materials for SDP 75 ALN Pumps15 – – – Bill of Materials for SDP 75 ALB Pumps16 – – – Bill of Materials for SDP 75 ALS Pumps17 – – – Bill of Materials for SDP 75 ALH Pumps18 – – – Bill of Materials for SDP 75 ALV Pumps19 – – – Bill of Materials for SDP 75 ALT Pumps20 – – – Bill of Materials for SDP 75 CIN Pumps21 – – – Bill of Materials for SDP 75 CIB Pumps22 – – – Bill of Materials for SDP 75 CIS Pumps23 – – – Bill of Materials for SDP 75 CIH Pumps24 – – – Bill of Materials for SDP 75 CIV Pumps25 – – – Bill of Materials for SDP 75 CIT Pumps26 – – – Air Valve Replacement Kits for SDP 75 ALX Pumps26 – – – Repair Kits for SDP 75 ALX Pumps26 – – – Dimensional Data26 – – – Repair Kits for SDP 75 CIX Pumps27 – – – Air Valve Replacement Kits for SDP 75 CIX Pumps27 – – – Repair and Replacement Kits29 – – – Declaration Of Conformity CE30 – – – Test Certificate Of Materials, PerformanceFF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 3Pump NomenclatureXXAir Valve TypeXXPump SizeXXMaterial of ConstructionXMaterial ofDiaphragmXBolted orClampedXThreading on Inletand Outlet06 - 1/4”12 - 1/2”DP - ClassicADP - AdvancedSDP - MaxFlo15 - 1/2”25 - 1”40 - 1 - 1/2”50 - 2 “75- 3”AL - AluminiumSS - Stainless Steel 316LPP - PolypropyleneCI - Ductile IronB - NitrileN - NeopreneS - SantopreneT - PTFEV - VitonH - HytrelR- NPTB - BoltedG - BSPTC - ClampedP - BSPPF - Flanged100 - 4”Operating and Safety InstructionsWarning: Static ElectricityStatic sparks can cause explosion resulting in severe injury or death.Ground the pump and the pump connectionslike hoses and containers into which or fromthe fluid is being transferred. Connect thegrounding wire to any bolt on the pump.Check continuity of electrical path to groundat regular intervals.Consult local building and electrical codes forgrounding requirements where needed.Use hoses containing a grounding wire.Warning: Pump ExhaustIn case of a diaphragm failure, fluid being pumped may spray out from the exhaustof the pump. This may cause severe injurydepending on the fluid being pumped.If the fluid is hazardous, pipe away the exhaust to a safe remote location using a generous diameter ¾” pipe preferably with agrounding arrangement, and refit the mufflerat the end of this arrangement.Always wear safety glasses while in the vicini-ty of an operating pump.Warning: Overpressure / Hazardous PressureDo not exceed the max supply air pressure of125 PSI.Make sure all connected hoses and pipelinesare rated to operate safely with the pressuresgenerated by pump of 125 PSI.Do not open or handle pump or hoses whilepressurized.Disconnect air supply line and relieve pressure from the system by carefully openingdischarge and supply lines.Warning: Hazardous MaterialsDo not move a pump that contains hazardous fluids trapped inside it. Please observeprescribed handling and safety codes. Drainthe pump safely, by turning it upside downand collecting the fluid safely, before movingthe pump.Warning :ExplosionPlease check compatibility of fluidsintended to be handled with the materials ofconstruction of the pump. Severe reactionsand explosions may occur if materials areincompatible. Caution: Chemical compatibilityFF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPlease check that the fluid being pumped iscompatible with the wetted parts of the pump.Refer Cole Parmer compatibility (http://www.coleparmer.in/Chemical-Resistance) guidefor details. Note that chemical compatibilitymay change with temperature; take this intoaccount while selecting pump material.Caution: Structural supportPlease refer figure 1 and ensure that thepiping system is independently supportedand does not load the pump. The pumps arenot designed to take the continuous and oftenpulsating load of a piping system. Importantto use a flexible connection between rigidpiping and pump casings.Caution: Running dry,disconnection of hoses whennot in useAlthough these pumps can be run dry forlong periods, it is advisable to avoid this as itcauses unnecessary wear of wearing parts.Page 4Caution: OperatorunderstandingPlease ensure that all operators have read thismanual and have the required understandingof safe working practices and are equippedwith safety equipment when working on/around the pump.Caution: Using genuineteryair fittings & sparesUse genuine teryair parts to ensure correctpump operation and maximize life.WarningConditions for Certification1. Control of Environmental humidity tominimize the generation of the staticelectricity.2. Protection from direct airflow causing acharge transfer.3. Touch with an insulating object to avoidelectrostatic charge hazard.4. Clean the surface with damp cloth only toavoid electrostatic charge hazard.Operating InstructionsThe Teryair Stroke diaphragm pump generates a alternate stroking of the diaphragms againstthe fluid in the liquid chambers of the Pump. This reciprocatory action is responsible for thefluid being pumped.It is possible to control the output of the pump by controlling the supply air pressure.It is also possible to control the output of the pump by throttling action on the fluid flowingin the outlet piping by means of a valve. if such a valve is shut completely the pressure in thedischarge piping increases to a point when the pressure at pump discharge equals it and thepump comes to a stop. This causes no damage to the pump and the pump consumes no moreenergy.Upon opening of the valve, the pump starts reciprocating once again and resumes fluid delivery.FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 5Caution: Temperature limitations and diaphragm optionsAn excellent general-purpose diaphragm for use innon-aggressive applications such as water-based slurries, well water or sea water. Exhibits excellent flexlife and low cost. Temperature range -18 C to 93 C(0 F to 20 F)NeopreneExcellent for applications involving petroleum /oil-based fluids such as leaded gasolines, fuel oils,non-synthetic hydraulic oils, kerosene, turpentine andmotor oils.Temperature range -12 C to 82 C ( 10 F to 180 F)NitileGood abrasion resistance. Low cost. Can handle mildacids and alkalis well. Excellent low cost alternativeto ptfe. Excellent suction capabilites Excellent generalpurpose diaphragm.Temperature range -40 C to 107 C (-40F to 225 F)SantopreneGood abrasion resistance. Low cost. . Excellent suction capabilites Good general purpose diaphragm.Temperature range -29 C to 104 C (-20 F to 220 FHytrelExcellent for use in applications requiring extremelyhot temperatures. May also be used with aggressivefluids such as aromatic or chlorinated hydrocarbonsand highly aggressive acids. Especially where highsuction lift is important.Temperature range -40 C to 175 C (-40 F to 350 F)VitonExcellent choice when pumping highly aggressivefluids such as aromatic or chlorinated hydrocarbons,acids, caustics, ketones and acetates.Temperature range 4 C to 104 C ( 40 F to 220 F)PTFESuggested LubricantsBrandAbove 27 Deg C (From 5 Deg C to 27 Deg CBelow 5 Deg CShellToona R 72Toona R 41Toona R 27MobilAlmo 529Almo 527Almo 525Esso-- -- --Arox EP 65Arox EP 45CaltexRando Oil 150Rando Oil 100Rando Oil 46TexacoRegal Oil FRegal Oil PERegal Oil BDaltronSilkolene 881Silkolene 548Silkolene 773Burmah CastrolRD Oil 3RD Oil LightMegna SPXBPRD 220 HP60CRD150 HP20CRD80 HP10CDuckhamGarnet 7Garnet 6Zero Flo 5SternolMerlin 87Merlin 71Merlin 54PetrofinaPurifoc 53Purifoc 46Purifoc 32ChevronVistac Oil 18XVistac Oil 19XVistac Oil 9XFF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 6Suggested site selection and installation recommendationsFigure 1Location selectionPump location must be easily accessible with reasonablespace around for maintenance operations.Pump dimensional data for each variant is available insection showing exploded viewsAir supplyCompressed air at 90 PSI ( Stroke pumps can take a maxof 125PSI), free from moisture and having an oil mist isessential. Use of a filter (50 microns), a lubricator and aregulator is highly recommended and should be installedas close as possible to the pump inlet.Ensure correct grade of oil is used in thelubricator bowl.Too thick oil may slow down the valve shifting mechanism and affect pump performance. See suggestedlubricants belowmaintained with the fluid being pumped.SuctionEnsure that the suction head after installation is wellwithin the pumps suction capabilitiesMufflerUse of supplied muffler is recommended to bring pumpoperation sounds down to comfortable levels, in case ofhazardous fluids handling, please read section of safetyregarding piping away of exhaust seeWarning: Pump Exhaust) earlier in this manual.Pipingsee section on safety if used in hazardous area)See Figure 1.Suction side 3 inch or larger, non-collapsibleDelivery side 3 inch or larger.A minimum number of bends and fittings to be used.A flexible connection between suction, delivery and airsupply piping is highly recommended such that pipingstresses and loads do not transfer to pump housing.Select piping materials such that chemical compatibility isFF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 7TroubleshootingSerial NoDescriptionCausesRemedial Action1Pump stops andwill not startInsufficient Air PressureCheck air pressure is as recommendedat the pump air inletAir Filter BlockedCheck if debris has clogged the inlet filter on the FRL unit/pump inlet air valve( some models have air filter on the airinlet valve ) and ensure clear passage ofairInternal damage or excessive wear roceed to dismantle the pump, examineon componentscomponent for wear, replace any worncomponents, re assemble carefully asinstructed in this manual and re startthe pump.2Pumps runs slowly, Cavitationpoor deliveryCheck if cavitation is occurring in thesuction side, if so reduce suction vacuum by slowing down the pump.Worn Balls and SeatsCheck proper sealing action of ballsagainst seals, these components need tobe replaced as a set if they are worn.Insufficient or wrong lubricant inthe air supply.Ensure that the lubricant is as per therecommended chart, a thicker lubricantoften makes the air valve work sluggishlyInternal damage or excessive wear Proceed to dismantle the pump, examon componentsine component for wear, replace anyworn components, re assemble carefullyas instructed in this manual and re startthe pump.3Pump air valvefrerzesExcessive moisture in supply airline.4Air bubbles inpump discharge orproduct sprays outof exhaust ventBroken Diaphragmmproper seal between innerpistons, outer pistons and shaft.Air leakage into product fromballs / seats areaEnsure that the dew point of thesupplied air is low enough. Install aair dryer or moisture separator on thesupply lineProceed to dismantle the pump,examine component for wear, replaceany worn components, re assembly carefully as instructed in this manual and restart the pumpAir sucked into suction pipelinedue to insufficiently tight joints onsuction pipeline.FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 8MaintenanceRegular inspection and maintenance schedules will greatly enhance the life of the pump and willensure a trouble free and safe working environment with little chance of breakdowns.Follow the instructions clearly in “Disassembly and Reassembly” of the pump and in thetroubleshooting section.Use genuine Teryair spares and if possible mention the serial number of the pump when orderingspares.Always replace elastomers as a set, eg diaphragms, balls and seats.Disassembly and Re assembly Shut off air supply and allow residual Pressureto bleed off. Disconnect air supply Disconnect suction and discharge piping Turn pump upside down allow process fluidto drain away. If fluid is hazardous due careshould be taken. Make a mark to indicate the positioning ofeach liquid chamber relative to the housing.three small clamps. Remove the outlet (4),inlet (5) respectively & then replace the ball(12) & seal (13) with new one.* For ALT series change the valve seal (13) &O-ring (13A) with new one.NOTE: Replace worn parts with genuineTERYAIR parts for reliable performance.1. Replacement Of Diaphragms, Ball &Ball Seat.b. Now unscrew socket head bolts (17) & nuts(19) of any one side and proceed to removethe big clamp (15). Now remove the outerchamber (1). Now repeat the same procedureto remove the second outer chamber (1).a. Unscrew both bolts (18) & nuts (20) as shownin the exploded view and proceed to removethe small clamp (16). Repeat for the otherc. Now with the help of two spanner hold one ofthe across flat of one outer flange (6) and rotate the second outer flange (6) to disassembleit from the shaft (8) & spacer (9). Now openthe screws (21) & washers (22) to separatethe diaphragm (11) inner flange (7) & outerflange (6). Now pull out the shaft (8) out ofthe shaft housing assembly (A).*For ALT series spanner hold one of theacross flat of one outer flange (6) and rotateFF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal Seriesthe second outer flange (6) to disassemble itfrom the shaft (8) & spacer (9).to separate thediaphragm (11) inner flange (7) .Now pull outthe shaft (8) out of the shaft housing assembly(A).Page 9half shaft assembly from vice.* Refer fig. A for ALT & SST model the convexside of outer ring PTFE diaphragm (11) to belocated in outer chamber side. For the backupdiaphragm (11A) the larger side of outer ringto be located in shaft housing (A) & small inthe concave groove of PTFE diaphragm (A).* For ALS/ ALH model AIR SIDE marking tobe located toward the shaft housing (A).f. Lubricate the edge of the shaft with specifiedlubricant. Slowly insert the shaft with rotatingmotion. Care should be taken not to damagethe O-Rings (14). (Refer Image of step “c”)g. Once the half shaft open portion comes outof the bush, follow the procedure in reversemanner as described in step (c),(b) & (a) andassemble the pump. (Refer Images of steps “c,b & a”)2)d. For other side Diaphragm removal : Now holdthe shaft (8) in a vice with proper packing.Care must be taken not to damage the shaftouter surface. Now remove the outer flange (6)with spanner to disassemble it from the shaft(8) & spacer (9). Now open the screws (21) &washers (22) to separate the diaphragm (11)inner flange (7) & outer flange (6).*For ALT/SST series remove the outer flange(6) with spanner to separate the Backup diaphragm (11), & PTFE diaphragm (11A).e. Now replace the diaphragms (11). Ensure thatdiaphragm orientation is correct, i.e. For ALB/ALN/ALV the sticker side of the diaphragm(11) to be located in the outer chamber (1).Now assemble all parts in reverse manner(refer steps above d, c, b, & a) and remove theReplacement Of Shaft O-Ringsa. For removing the rubber rings from bush, firstfollow the steps a, b c & d from the diaphragmreplacement.b. Now remove the seals (14) with the help ofneedle Nose pliers. Care should be taken notto damage the inner face of bush.c. Once all the old seals are have been removed,the inside of the bushing should be cleanedto ensure no debris is left that may damage tonew seals (Pressurized air is preferable).d. These following tools can be used to aid in theinstallation of new seals: Needle Nose pliers Phillips Screwdriver Electrical TapeFF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 10i.After the pliers are removed, you will notice aslight bump in the seal shape. Before the sealcan be properly re-sized, the bump in the sealshould be removed as much as possible. Thiscan be done with either the Phillips screwdriver or your finger, apply light pressure tothe peak of the bump. This pressure will causethe bump to be almost completely eliminated.j.Lubricate the edge of the shaft with specifiedlubricant.k. Slowly insert the shaft with rotating motion.This will complete the re-sizing of the seals.l.Perform these steps for the remaining seals.3. Replacement Of Secondary ShaftAssembly & Centre Piece Gaskete. Wrap electrical tape around each leg of theneedle nose pliers (heat shrink may also beused) . This is done to prevent damaging theinside portion of the new seals.f. With a new seal in hand, place the two legs ofthe nose pliers inside the seal ring. Open thepliers as wide as the seal diameter will allow,then two fingers pull down on the top portion of the seal to form kidney bean shape.(Refer Fig. A)g. Lightly clamp the pliers together to hold theseal into the kidney shape. Be sure to pull theseal into as tight of a kidney shape as possible, this will allow the seal to travel down thebushing bore easier. (Refer Fig. B)h. With the seal clamped in the pliers, insert theseal into the bushing bore and position thebottom of the seal into the correct groove.Once the bottom of the seal is seated in thegroove, release the clamp pressure on the pliers. This will allow the seal to partially snapback to its original shape.a. For removing the secondary shaft assemblyfrom center piece assembly, first follow thesteps a, b, c, d from the diaphragm replacement and remove the outer chamber (1).b. Repeat the same above procedure to removethe other side also.c. Remove the Circlip (26) from both sides andpush the Sleeve (24) out of the housing &FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 11now remove the O-Rings (25) to replace itwith new one.d. Remove the O-rings (43A) from both sides ofsecondary shaft assembly (43).e. Now if you see there is a center drill mark onone side of the secondary shaft assembly (43).Pull the secondary shaft assembly (43) fromthat side only.Note: During assembly make sure to push thesecondary shaft assembly (43) from the plainside only into the sleeve (24).f. Now open the screws (23) and separate theCenter piece, Gasket (10) and Air disc (2).Inspect the gasket (10) and replace it withnew one.g. Remove the O-Rings (14) from the centerpiece bore carefully as described above &replace with the new one.4. Replacement Of Air Valve, Sealsand O-Rings Of End Capb. Remove the screws (42) with the help ofsuitable allen key from both ends. Now use abolt with M10 thread to pull the End cap big(32) with its O-ring (33) out of the air valvebody (29).Now O-ring (33) can be replaced with thenew one.c. Use the same M10 bolt to pull the air pistonassembly (31) with all its seals. This pistonassembly (31) need to replace as a singlepiece.a. Open Screw (37) to remove washer (38), cover (30) and O-ring (36) from air valve body(29). Further, open Bolt (39) & washer (41)from Air valve body. Now remove the skeleton seal (27) from air valve body (29).Inspect the Seals & O-rings for cracks, damage or wear if found, replace it with new one.d. In order to remove the End cap small (34)with O-ring (35), push it from internal boreof air valve body (29) to take it out. NowO-ring (33) can be replaced with the newone.Re-AssemblyUpon performing applicable maintenance tothe air distribution system, the pump can nowbe reassembled. Please refer to the dis-assemblyinstructions for photos and parts placement. Toreassemble the pump, follow the dis-assemblyinstructions in reverse order. The air distributionsystem needs to be assembled first, then the Diaphragms and finally the wetted path. Please findthe applicable torque specifications on this page.The following tips will assist in the assemblyprocess.FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal Seriesa. Clean the inside of the center section shaftbore to ensure no damage is done to newseals.b. Stainless bolts should be lubed to reducethe possibility of seizing during tightening.c. Level the water chamber side of the intake/discharge manifold to ensure a propersealing surface. This is most easily accomplished by placing them on a flat surfaceprior to tightening their clamp bands tothe desired torque (see below for TorqueSpecifications).d. Be sure to tighten outer pistons simultaneously on PTFE-fitted pumps to ensureproper torque values.e. Ensure proper mating of liquid chambersto manifolds prior to tightening verticalbolts. Overhang should be equal on bothsides.Page 12Maximum Torque SpecificationsDESCRIPTION OFPARTAir ValveOuter FlangeSmall Clamp Band(PTFE-fitted))Small Clamp Band(Rubber-fitted))Big Clamp Band (All)Air DiscCenter Block Assembly2C-Ring Inner PistonMetal Screen & InletCoverPolyurethane Screen &Inlet CoverStallion HandlesTORQUE9.0 Nm (80 in-lbs)135.6 Nm (100 ft-lbs)15.5 Nm (137 in-lbs)5.6 Nm (50 in-lbs)47.4 Nm (35 ft-lbs)27.1 Nm (20 ft-lbs)27.1 Nm (20 ft-lbs)18.9 Nm (14 ft-lbs)9.0 Nm (80 in-lbs)2.3 N m (20 in-lbs)40.7 N m (30 ft-lbs)f. Apply a small amount of Loctite 242 to theshaft interval threads before the diaphragmassembly.g. Concave side of disc spring in diaphragmassembly faces toward shaft.FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 13Exploded View for SDP 75 PumpFor PTFE 9252426643544For PTFE ModelFor PTFE Model13AFor PTFE Model67133738303639293534404131333242FF-MM-348-REV - 011
Operation and Maintenance Guide SDP 75 Metal SeriesPage 14Bill of Materials for SDP 75 RTNUMBERDESCRIPTIONQty1211 20 06OUTER SIDE CHAMBER2160 40 22O RING4212 10 02AIR DISC2522212 90 02EXT. CIRCLIP23212 10 01CENTER PIECE261212 40 02SKELETON SEAL1211 20 04OUTLET2741806 50 02SILENCER15211 20 05INLET BASE281212 10 03AIR VALVE BODY16210 10 07OUTER FLANGE292212 10 04AIR VALVE BODY COVER1210 10 08INNER FLANGE3072212 98 01PISTON ASSEMBLY18212 21 02PRIMARY SHAFT311212 10 05END CAP BIG1211 21 01SPACER3292212 40 08O RING- BIG END CAP110212 40 01GASKET332212 10 06END CAP SMALL1211 40 02NDIAPHRAGM (NEOPRENE)34112212 40 09O RING- SMALL END CAP112210 40 19BALL (NEOPRENE)354212 40 10O RING- COVER1210 40 20VALVE SEAL (NEOPRENE)36134260 27 06SALLEN BOLT414212 40 12O- RING374171 27 20SSPRING WASHER6211 31 01BIG CLAMP38154212 90 06SALLEN BOLT416211 31 02SMALL CLAMP398212 90 05SALLEN BOLT217211 90 01ALLEN BOLT404212 90 07SSPRING WASHER6211 90 04ALLEN BOLT41188212 90 04SCOUNTER SUNK BOLT819342 90 19HEX. NUT424212 98 028SECONDARY SHAFTASSEMBLY1211 90 03HEX. NUT432021210 90 28HEX BOLT1222210 90 36PLAIN WASHER1223212 90 01CSK SCREW1224212 27 01SLEEVE1Note.Above all parts are common for CR (NPT), CG (BSPT) & CP (BSPP) Pumps.The additional parts for CG (BSPT) & CP (BSPP) pumps model are as followsITEM NOPARTNUMBERDESCRIPTION44210 10 14Adaptor 3” BSPT(F)44210 10 15Adaptor 3” BSPP(F)45202 04 08Adaptor 3/4” BSPT(F)45202 04 05Adaptor 3/4” BSPP(F)CGMODELSCPMODELS2211FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 15Bill of Materials for SDP 75 ALBPumpsILLU.NO.PARTNUMBERDESCRIPTIONQty1211 20 06OUTER SIDE CHAMBER22212 10 02AIR DISC23212 10 01CENTER PIECE14211 20 04OUTLET15211 20 05INLET BASE16210 10 07OUTER FLANGE27210 10 08INNER FLANGE28212 21 02PRIMARY SHAFT19211 21 01SPACER210212 40 01GASKET211211 40 02BDIAPHRAGM (BUNA-N)212210 40 19BBALL (BUNA)413210 40 20BVALVE SEAL (BUNA)414212 40 12O- RING415211 31 01BIG CLAMP416211 31 02SMALL CLAMP817211 90 01ALLEN BOLT418211 90 04ALLEN BOLT819342 90 19HEX. NUT420211 90 03HEX. NUT821210 90 28HEX BOLT1222210 90 36PLAIN WASHER1223212 90 01CSK SCREW1224212 27 01SLEEVE1ILLU.NO.PARTNUMBERDESCRIPTIONQty25160 40 22O RING426212 90 02EXT. CIRCLIP227212 40 02SKELETON SEAL128806 50 02SILENCER129212 10 03AIR VALVE BODY130212 10 04AIR VALVE BODY COVER131212 98 01PISTON ASSEMBLY132212 10 05END CAP BIG133212 40 08O RING- BIG END CAP134212 10 06END CAP SMALL135212 40 09O RING- SMALL END CAP136212 40 10O RING- COVER137260 27 06SALLEN BOLT438171 27 20SSPRING WASHER639212 90 06SALLEN BOLT440212 90 05SALLEN BOLT241212 90 07SSPRING WASHER642212 90 04SCOUNTER SUNK BOLT843212 98 02SECONDARY SHAFTASSEMBLY1Note.Above all parts are common for CR (NPT), CG (BSPT) & CP (BSPP) Pumps.The additional parts for CG (BSPT) & CP (BSPP) pumps model are as followsITEM NOPARTNUMBERDESCRIPTION44210 10 14Adaptor 3” BSPT(F)44210 10 15Adaptor 3” BSPP(F)45202 04 08Adaptor 3/4” BSPT(F)45202 04 05Adaptor 3/4” BSPP(F)CGMODELSCPMODELS2211FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 16Bill of Materials for SDP 75 ALSPumpsILLU.NO.PARTNUMBERDESCRIPTIONQty1211 20 06OUTER SIDE CHAMBER22212 10 02AIR DISC23212 10 01CENTER PIECE14211 20 04OUTLET15211 20 05INLET BASE16210 10 07OUTER FLANGE27210 10 08INNER FLANGE28212 21 02PRIMARY SHAFT19211 21 01SPACER210212 40 01GASKET211211 41 01DIAPHRAGM (SANTOPRENE)212211 41 03BALL (SANTOPRENE)413211 41 02VALVE SEAL(SANTOPRENE)414212 40 12O- RING415211 31 01BIG CLAMP416211 31 02SMALL CLAMP817211 90 01ALLEN BOLT418211 90 04ALLEN BOLT819342 90 19HEX. NUT420211 90 03HEX. NUT821210 90 28HEX BOLT1222210 90 36PLAIN WASHER1223212 90 01CSK SCREW1223212 90 01CSK SCREW1224212 27 01SLEEVE125160 40 22O RING4ILLU.NO.PARTNUMBERDESCRIPTIONQty26212 90 02EXT. CIRCLIP227212 40 02SKELETON SEAL128806 50 02SILENCER129212 10 03AIR VALVE BODY130212 10 04AIR VALVE BODY COVER131212 98 01PISTON ASSEMBLY132212 10 05END CAP BIG133212 40 08O RING- BIG END CAP134212 10 06END CAP SMALL135212 40 09O RING- SMALL END CAP136212 40 10O RING- COVER137260 27 06SALLEN BOLT438171 27 20SSPRING WASHER639212 90 06SALLEN BOLT440212 90 05SALLEN BOLT241212 90 07SSPRING WASHER642212 90 04SCOUNTER SUNK BOLT843212 98 02SECONDARY SHAFTASSEMBLY1Note.Above all parts are common for CR (NPT), CG (BSPT) & CP (BSPP) Pumps.The additional parts for CG (BSPT) & CP (BSPP) pumps model are as followsITEM NOPARTNUMBERDESCRIPTION44210 10 14Adaptor 3” BSPT(F)44210 10 15Adaptor 3” BSPP(F)45202 04 08Adaptor 3/4” BSPT(F)45202 04 05Adaptor 3/4” BSPP(F)CGMODELSCPMODELS2211FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 17Bill of Materials for SDP 75 RTNUMBERDESCRIPTIONQty1211 20 062212 10 02OUTER SIDE CHAMBER226212 90 02EXT. CIRCLIP2AIR DISC2327212 40 02SKELETON SEAL1212 10 01CENTER PIECE128806 50 02SILENCER14211 20 04OUTLET129212 10 03AIR VALVE BODY15211 20 05INLET BASE130212 10 04AIR VALVE BODY COVER16210 10 07OUTER FLANGE231212 98 01PISTON ASSEMBLY17210 10 08INNER FLANGE232212 10 05END CAP BIG18212 21 02PRIMARY SHAFT133212 40 08O RING- BIG END CAP19211 21 01SPACER234212 10 06END CAP SMALL110212 40 01GASKET235212 40 09O RING- SMALL END CAP111211 43 01DIAPHRAGM (HYTREL)236212 40 10O RING- COVER112211 43 03BALL (HYTREL)437260 27 06SALLEN BOLT413211 43 02VALVE SEAL (HYTREL)438171 27 20SSPRING WASHER614212 40 12O- RING439212 90 06SALLEN BOLT415211 31 01BIG CLAMP440212 90 05SALLEN BOLT216211 31 02SMALL CLAMP841212 90 07SSPRING WASHER617211 90 01ALLEN BOLT442212 90 04SCOUNTER SUNK BOLT818211 90 04ALLEN BOLT843212 98 02342 90 19HEX. NUT4SECONDARY SHAFTASSEMBLY11920211 90 03HEX. NUT821210 90 28HEX BOLT1222210 90 36PLAIN WASHER1223212 90 01CSK SCREW1224212 27 01SLEEVE125160 40 22O RING4Note.Above all parts are common for CR (NPT), CG (BSPT) & CP (BSPP) Pumps.The additional parts for CG (BSPT) & CP (BSPP) pumps model are as followsITEM NOPARTNUMBERDESCRIPTION44210 10 14Adaptor 3” BSPT(F)44210 10 15Adaptor 3” BSPP(F)45202 04 08Adaptor 3/4” BSPT(F)45202 04 05Adaptor 3/4” BSPP(F)CGMODELSCPMODELS2211FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 18Bill of Materials for SDP 75 ALVPumpsILLU.NO.PARTNUMBERDESCRIPTIONQty1211 20 06OUTER SIDE CHAMBER22212 10 02AIR DISC23212 10 01CENTER PIECE14211 20 04OUTLET15211 20 05INLET BASE16210 10 07OUTER FLANGE27210 10 08INNER FLANGE28212 21 02PRIMARY SHAFT19211 21 01SPACER210212 40 01GASKET211211 40 02VDIAPHRAGM (VITON)212210 40 19VBALL (VITON)413210 40 20VVALVE SEAL (VITON)414212 40 12O- RING415211 31 01BIG CLAMP416211 31 02SMALL CLAMP817211 90 01ALLEN BOLT418211 90 04ALLEN BOLT819342 90 19HEX. NUT420211 90 03HEX. NUT821210 90 28HEX BOLT1222210 90 36PLAIN WASHER1223212 90 01CSK SCREW1224212 27 01SLEEVE125160 40 22O RING4ILLU.NO.PARTNUMBERDESCRIPTIONQty26212 90 02EXT. CIRCLIP227212 40 02SKELETON SEAL128806 50 02SILENCER129212 10 03AIR VALVE BODY130212 10 04AIR VALVE BODY COVER131212 98 01PISTON ASSEMBLY132212 10 05END CAP BIG133212 40 08O RING- BIG END CAP134212 10 06END CAP SMALL135212 40 09O RING- SMALL END CAP136212 40 10O RING- COVER137260 27 06SALLEN BOLT438171 27 20SSPRING WASHER639212 90 06SALLEN BOLT440212 90 05SALLEN BOLT241212 90 07SSPRING WASHER642212 90 04SCOUNTER SUNK BOLT843212 98 02SECONDARY SHAFTASSEMBLY1Note.Above all parts are common for CR (NPT), CG (BSPT) & CP (BSPP) Pumps.The additional parts for CG (BSPT) & CP (BSPP) pumps model are as followsITEM NOPARTNUMBERDESCRIPTION44210 10 14Adaptor 3” BSPT(F)44210 10 15Adaptor 3” BSPP(F)45202 04 08Adaptor 3/4” BSPT(F)45202 04 05Adaptor 3/4” BSPP(F)CGMODELSCPMODELS2211FF-MM-348-REV - 01
Operation and Maintenance Guide SDP 75 Metal SeriesPage 19Bill of Materials for SDP 75 ALTPumpsILLU.NO.PARTNUMBERDESCRIPTIONQty1211 20 06OUTER SIDE CHAMBER22212 10 02AIR DISC23212 10 01CENTER PIECE14211 20 04OUTLET15211 20 05INLET BASE16210 10 11OUTER FLANGE27210 10 16INNER FLAN
Upon opening of the valve, the pump starts reciprocating once again and resumes fluid deliv-ery. Operating Instructions Please check that the fluid being pumped is . Texaco Regal Oil F Regal Oil PE Regal Oil B Daltron Silk
The Bobcat Filter Reference Guide is subject to change. Consult your Operation & Maintenance Manual for maintenance intervals and additional maintenance items. . Consult your Operation & Maintenance Manual for maintenance intervals and additional maintenance items. Skid-Steer Loader: Air Filter (Inner) . 843B: 6598362 6598492: 6659329 .
The following stormwater facility maintenance table (See ODOT Maintenance Guide) should be used to maintain the facility outlined in this Operation and Maintenance Manual or follow the Maintenance requirements outlined in Appendix C when proprietary structure is selected below: Table 1 (general maintenance) Table 2 (stormwater ponds)
and Maintenance Management & Construction Div. Following 3 types of site offices are existed under Maintenance Management & Construction Div. for inspection, operation and maintenance work. ･PD (Provincial Director) Office: They control the operation and maintenance of road and bridge in a province (9 provinces in the whole country).
Operation and Maintenance Manual Excerpt. SEBU8019-05 October 2010 Operation and Maintenance Manual 246C, 256C, 262C and 272C Skid Steer Loaders JAY1-Up (246C) DWS1-Up (256C) MST1-Up (262C) RED1-Up (272C) SAFETY.CAT.COM. 130 SEBU8019-05 Maintenance Section Maintenance Interval Schedule i04112615
operation and maintenance manual requirements. 1. The operation and maintenance manual shall be made available for inspection upon request by an authorized representative of the Department. 2. The operation and maintenance manual shall be amended whenever there is a change in the treatment
and might include day-to -day maintenance work, and the purchase of maintenance stock. "Scheduled Maintenance Services" includes all routine maintenance functions per timelines as agreed upon and documented in the SOP. "Unscheduled Maintenance and Repair Services" includes minor maintenance and repair services which are not pre-identified.
Access to Owner’s Manuals and Maintenance Guides View Your Vehicle’s Service History Explore How-to videos and more MAINTENANCE INFORMATION INTRODUCTION The Importance of Scheduled Maintenance 36 Maintaining Your Warranty 37 MAINTENANCE LOG Using the Maintenance Log Charts 38 Maintenance Log 40 Explanation of Maintenance Items 56
MAINTENANCE MIRACLE AN AUTONOMOUS MAINTENANCE KAIZEN EVENT. Stop Equipment Deterioration AM. and Improve Uptime in 3 steps! PROGRAM DESCRIPTION. Autonomous Maintenance is the foundational pillar of a Total Productive Maintenance program and arguably one of the most important efforts in . the transition from reactive to proactive maintenance.
