A Safety Manager’s Guide To ERGONOMICS

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Think PreventionA Safety Manager’s Guide toERGONOMICSwww.ergo-plus.com

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC STable of Contents:1. Understanding Ergonomics at Work2. How to Recognize Ergonomic Risk Factors3. Ergonomic Considerations from Head to Toe4. A 6-Step Ergonomics Improvement Process5. Cost Justification for Ergonomic Improvements6. Design with Ergonomics in MindCopyright 2013 Ergonomics Plus Inc.All Rights ReservedFeel free to email, tweet, blog, and pass this ebook around the web .but please don’t alter any of its contents when you do. Thanks!www.ergo-plus.com2

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SUnderstanding Ergonomics at WorkWe believe a comprehensive “whole person” strategy is needed for effective injuryand MSD prevention. Why?Because a variety of risk factors are involved in the formation of MSDs, some ofthese risk factors are the responsibility of the workplace, while others are theresponsibility of the worker. It’s true that we make a mistake when we ignoreindividual risk factors that can lead to MSD, and fail to educate and motivate ourteam to know and accept responsibility for prevention. But it’s also true that wecan’t afford to neglect our responsibility as health and safety leaders to provide asafe and efficient workplace for our team. Implementing a great ergonomicimprovement process is a part of the company’s commitment to building a cultureof excellence in workplace health and safety.Ergonomics DefinedErgonomics is the science of designing work tasks to fit the worker, keeping in mindthe capabilities and limitations of the human body. An effective ergonomicimprovement process seeks to identify and eliminate any deterrent to maximumwork capacity, and limit worker fatigue and discomfort while improving processefficiency and productivity.Jobs and tasks that are frustrating, uncomfortable, or inefficient are typically notergonomically correct. Ergonomic problems result in productivity, efficiency, quality, and safetyproblems.Ergonomic improvements result in productivity, quality, and safetyimprovements.3

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SThe GOAL of ergonomics is to prevent worker fatigue and discomfort that can leadto potential MSDs, and to make the company more competitive and successful inreaching its goals.Good Ergonomics Good EconomicsThere is great value in implementing an ergonomic improvement process!Some of the benefits include: Lower injury rates and MSD incidences.Reduction in human costs associated with MSDs.Reduction in company direct and indirect costs associated with MSDs.Improved worker safety.Increased worker comfort.Reduced worker fatigue.Increased productivity from making jobs easier and more comfortable forworkers.Improved product quality. Studies have shown a corresponding relationshipbetween good ergonomics and improved product quality. On the other hand,poor ergonomics leads to frustrated and fatigued workers that don’t do theirbest work.Reduced absences because workers will be less likely to take time off torecover from muscle soreness, fatigue, and MSD-related problems.Reduced turnover as workers are more likely to find an ergonomicallydesigned job more satisfying and within their physical capacity.Prevention is a shared responsibility. When workers see that the company isserious about eliminating ergonomic risk factors in the workplace, improvedworker morale will result and workers will be more likely to address the MSDrisk factors under their control.Ergonomics plays an important role in building a culture of safety, health,and wellness.4

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SHow to Recognize Ergonomic RiskFactors in the WorkplaceRecent studies in the field of ergonomics identify both occupational and nonoccupational risk factors which lead to MSDs. The most important factor thatresults in the formation of MSD is the balance between local soft tissue fatigue andthe individual’s ability to recover from this fatigue. Sufficient blood supply is acritical factor in controlling local soft tissue fatigue. If an adequate supply of bloodflow is maintained to the soft tissues performing work, metabolic balance can besustained and excessive fatigue can be prevented. One important key tomaintaining this critical balance is the relationship between work and humanfactors.Ergonomic Risk FactorsRisk factors related to work activity and ergonomics can make it more difficult tomaintain this balance, and increase the probability that some individuals maydevelop a MSD.The major workplace ergonomic risk factors to consider are: High Task RepetitionForceful ExertionsRepetitive/Sustained Awkward Postures1. High Task RepetitionMany work tasks and cycles are repetitive in nature, and are frequently controlled byhourly or daily production targets and work processes. High task repetition, when5

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC Scombined with other risks factors such high force and/or awkward postures, cancontribute to the formation of MSD. A job is considered highly repetitive if the cycletime is 30 seconds or less.Control methods to consider: Engineering Controls – Eliminating excessive force and awkward posturerequirements will reduce worker fatigue and allow high repetition tasks to beperformed without a significant increase in MSD risk for most workers.Work Practice Controls – Providing safe & effective procedures for completingwork tasks can reduce MSD risk. In addition, workers should be trained onproper work technique and encouraged to accept their responsibilities for MSDprevention.Job Rotation – Job task enlargement is a way to reduce duration, frequency andseverity of MSD risk factors. Workers can rotate between workstations and tasksto avoid prolonged periods of performing a single task, thereby reducing fatiguethat can lead to MSD.Counteractive Stretch Breaks – Implement rest or stretch breaks to provide anopportunity for increased circulation needed for recovery.2. Forceful ExertionsMany work tasks require high force loads on the human body. Muscle effort increasesin response to high force requirements, increasing associated fatigue which can lead toMSD.Control methods to consider: Engineering Controls – Eliminating excessive force requirements will reduceworker fatigue and the risk of MSD formation in most workers. Using mechanicalassists, counter balance systems, adjustable height lift tables and workstations,powered equipment and ergonomic tools will reduce work effort and muscleexertions.Work Practice Controls – Work process improvements such as using carts anddollies to reduce lifting and carrying demands, sliding objects instead of carrying6

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC S or lifting, and eliminating any reaching obstruction to reduce the lever armrequired to lift the object.Proper Body Mechanics – Workers should be trained to use proper lifting andwork techniques to reduce force requirements.3. Repetitive/Sustained Awkward PosturesAwkward postures place excessive force on joints and overload the muscles andtendons around the effected joint. Joints of the body are most efficient when theyoperate closest to the mid-range motion of the joint. Risk of MSD is increased whenjoints are worked outside of this mid-range repetitively or for sustained periods of timewithout adequate recovery time.Control methods to consider: Engineering Controls – Eliminate or reduce awkward postures with ergonomicmodifications that seek to maintain joint range of motion to accomplish worktasks within the mid-range of motion positions for vulnerable joints. Properergonomic tools should be utilized that allow workers to maintain optimal jointpositions.Work Practice Controls – Work procedures that consider and reduce awkwardpostures should be implemented. In addition, workers should be trained onproper work technique and encouraged to accept their responsibility to usetheir body properly and to avoid awkward postures whenever possible.Job Rotation – Job rotation and job task enlargement is a way to reducerepeated and sustained awkward postures that can lead to MSD.Counteractive Stretch Breaks – Implement rest or stretch breaks to provide anopportunity to counteract any repeated or sustained awkward postures andallow for adequate recovery time.7

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SThe Bottom LineSystematically recognizing and controlling ergonomic risk factors is an importantpart of your company’s commitment to providing a safe place of work for all teammembers.8

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SErgonomic Considerations – Headto ToeAn ergonomics process systematically identifies and minimizes ergonomic riskfactors.Following are ergonomic considerations for different parts of the body, from headto toe. Each body part has its potential MSDs and ergonomic design principles forprevention.Head / NeckThe nerves of the body enter the head through the neck. With such sensitive wiringpassing through such a mobile structure, potential for problems is high.Potential MSDs thoracic outlet syndrometension neck syndromecervical disc diseaseErgonomic Design Principles Allow for tallest workersAvoid forced forward head postureNatural posture is to look down slightlyAvoid narrow viewing angles and visual obstructions9

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SShouldersShoulder MSDs are associated with postures that place heavy loads on its musclesand tendons. Since the arm provides a very long lever, holding even small loads inthe hand with the arm held away from the body will quickly result in shoulderfatigue and discomfort, and place substantial stress on the tendons in the shoulder.Potential MSDs rotator cuff tendonitisbicepital tenosynovitisfrozen shoulder syndromeErgonomic Design Principles Place items and parts between shoulders and waist heightAvoid reaches above shoulder and reduce any excessive reachingAvoid greater than 45o shoulder flexion and abductionElbowsThe elbow is actually two different joints. It raises and lowers the arm (flexion andextension) and also acts as the pivot point for forearm rotation (pronation andsupination). There are numerous vulnerable soft tissues (tendons, nerves, bloodvessels) that pass though the elbow to reach the forearm and hand.Potential MSDs lateral and medial epicondylitisradial tunnel syndromecubital tunnel syndrome10

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SErgonomic Design Principles Normal work (medium weights) work surface designed to just below elbowheightPrecision work (light weights) raise surface above elbow height and provideupper extremity weight bearing support when possibleHeavy work place work surface 6-8” below elbow heightWrist / HandThe wrist is an incredibly mobile joint that contains numerous tendons, nerves, andblood vessels, which service the hand and are vulnerable to MSD.Potential MSDs tendonitiscarpal tunnel syndromeganglion cyststrigger fingerDeQuervain’sErgonomic Design Principles Maintain neutral postureAvoid repeated or sustained flexion and ulnar deviationAvoid repeated or sustained pinching and allow for small hands whendesigning gripping tasks and selecting hand toolsAllow plenty of access space for large handsLower BackThe back is a flexible curved column composed of a series of bones (vertebrae)separated by shock absorbing discs. The structure is held together by a large11

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC Snumber of muscles and ligaments. Acting together, they give the spine the abilityto bend and twist. The spine protects the spinal cord and acts as a distributioncenter for the nerves.Potential MSDs degenerative disc diseasefatigue strains (muscle or tendon) and sprains (ligaments)Ergonomic Design Principles Avoid repeated lifting that requires excessive forward bendingAvoid sustained forward bendingLegsVery little research exists on the relationship between work activities and lowerextremity MSDs. However, there are some MSDs associated with the legs, andergonomic design principles that we should keep in mind.Potential MSDs plantar fasciitistarsal tunnel syndromeTailor’s BunionErgonomic Design Principles Avoid foot actuation if possibleAvoid repeated walking up and down stepsAvoid mechanical stress on the legsAllow for long legsProvide adjustments or footrests for shorter legs for prolonged sitting12

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC S13

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SErgonomics Improvement Process1. Develop Prioritized ListThe first step in this process is to develop a prioritized list of jobs to analyze.This prioritized list should be developed by the injury prevention specialist and theergonomics improvement team based on:14

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC S1) An initial facility tour and general ergonomic walkthrough audit. This facilitytour will give the team a general sense of the job demands in each area and allowthe team to become familiar (if not already) and knowledgeable about areaoperations, work practices, and potential MSD risk factors.2) A review of injury and MSD history. Existing injury information from OSHAlogs, safety and medical records, insurance, and other information sources shouldbe reviewed to help identify trends and departments or jobs with risk factors thatmay be contributing to injuries.3) Data and information collected from employee surveys. The real experts foridentifying ergonomic risk factors and improvement opportunities are (insertdrum roll here) the people who perform the job each and every day! Employeesurveys are a great way to gain perspective on ergonomic risk in the workplace.Here is a sample survey:Employee Survey: SamplePhysical injury in the workplace is preventable!! The real expert for preventingwear and tear at work is YOU. You alone feel the physical stress of your job day inand day out. The following questions were developed to give you an opportunity toexpress your ideas or concerns regarding ergonomics. We would like to know if youthink there are any ergonomic risks associated with your job, and what you think canbe done to reduce or eliminate any risks. All information you choose to share will bekept confidential.Name (optional):Department: Job:Do you experience excessive fatigue or discomfort in any part of your body as a resultof your day-to-day work activities? For those body parts affected, please circle the15

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC Sscore which you feel best describes your level of comfort (1 is the most comfortableand 5 is the most uncomfortable) when performing your job. If you never experiencediscomfort when performing your job, please check the not applicable (N/A) box. N/A Neck 12345Shoulder(s) 12345Mid Back 12345Elbow(s) 12345Lower Back 12345Forearm(s) 12345Wrist/Hand(s) 12345Hip(s) 12345Thigh(s) 12345Knee(s) 12345Lower Leg(s) 12345Foot/Ankle(s) 12345Page 2Of the job tasks you perform in your job, list the ones that you feel have potential forexcessive strain or fatigue. Tasks that include lifting, extended reaching, bending,gripping, or sustained standing, may be ones that cause you problems. Please usethe following scale to rate the level of exertion you feel is required to perform thistask.16

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC very hardJOB TASKRATING1.2.3.4.5.Please list any suggestions you have with regard to how any job or task can be madeless physically stressful and easier to perform.1.2.3.4.5.Would you like to have the ergonomics team evaluate your work area andmethods? Y or NDo you have any other comments or suggestions that you would like to discuss?Thank you for taking the time to complete this survey. We will use this informationto determine work areas and practices that could contribute to excessive fatigue17

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC Sand discomfort. Our goal is to prevent injuries and provide the safest workplacepossible.Thank you!!2. Ergonomic AnalysisAfter the initial prioritized list of jobs is complete, the next step in this process is toperform an ergonomic analysis of each job using objective ergonomic assessmenttools.Review of Recommended Ergonomic Assessment Tools:1) Rapid Entire Body Assessment (REBA) - This tool uses a systematic process toevaluate whole body postural MSD and ergonomic design risks associated with jobtasks. A single page form is used to evaluate required body posture, forcefulexertions, type of movement or action, repetition, and coupling. A score is assignedfor each of the following body regions: wrists, forearms, elbows, shoulders, neck,trunk, back, legs and knees. After the data for each region is collected and scored,tables on the form are then used to compile the risk factor variables, generating asingle score that represents the level of MSD risk.2) Lifting Calculator - Developed by the Washington State Department of Laborand Industries and based on NIOSH research related to the primary causes of backinjuries. This lifting calculator can be used to perform ergonomic risk assessmentson a wide variety of manual lifting and lowering tasks, and can be also used as ascreening tool to identify lifting tasks which should be analyzed further using themore comprehensive NIOSH Lifting Equation.3) NIOSH Lifting Equation – This is a tool frequently used by occupational healthand safety professionals for a more comprehensive assessment (when comparedto the WA State Lifting Calculator) of manual material handling risks associated with18

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC Slifting and lowering tasks in the workplace. The primary product of the NIOSHequation is the Recommended Weight Limit (RWL), which defines the maximumacceptable weight (load) that nearly all healthy employees could lift over the courseof an 8 hour shift without increasing the risk of musculoskeletal disorders (MSD) tothe lower back.4) Washington State Ergonomic and MSD Risk Assessment Checklist - This toolis designed to evaluate ergonomic risks factors including awkward postures, highlyrepetitive motions, high hand force, repeated impacts, lifting, and hand-armvibration. The Caution Zone Checklist is used as a screening tool. If there are nopositive findings identified, the job is regarded to be safe; otherwise a moderaterisk is indicated and the job should be evaluated further using the Hazard ZoneChecklist. Positive findings with the Hazard Zone Checklist indicate immediateactions should be taken to reduce the risk.5) Liberty Mutual Manual Material Handling Tables (Snook Tables) - The SnookTables outline design goals for various lifting, lowering, pushing, pulling, andcarrying tasks based on research by Dr. Stover Snook and Dr. Vincent Ciriello at theLiberty Mutual Research Institute for Safety. The tables provide weight/force values,for specific types of tasks that are deemed to be acceptable to a defined percentageof the population. This is done by comparing data for each of the specific manualhandling tasks against the appropriate table.6) Rapid Upper Limb Assessment (RULA) - This diagnostic tool assessesbiomechanical and postural load requirements of job tasks/demands on the neck,trunk and upper extremities. A single page form is used to evaluate required bodyposture, force, and repetition. Based on the evaluations, scores are entered foreach body region in section A for the arm and wrist, and section B for the neck andtrunk. After the data for each region is collected and scored, tables on the form arethen used to compile the risk factor variables, generating a single score thatrepresents the level of MSD risk.19

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SNote: As ergonomic assessments are completed, be sure to capture the currentstate by taking pictures and videos of the ergonomic risks that are identified by theevaluation process. These can be used later to compare and document ergonomicimprovements that have been completed.3. Develop Ergonomic Opportunity List &Prioritize Jobs for ImprovementThe next step is to develop a list of ergonomic opportunities, and prioritize this listin order to select jobs for the improvement process.Making ergonomic improvements in the workplace requires prioritizing actions.Decisions must be made regarding which jobs and processes to invest in andredesign. These decisions need to be based on business priorities. If you don’t havea way to prioritize, precious time and resources may be wasted.One way to prioritize jobs is to determine the severity of MSD risk. The ergonomicassessment will allow you to compare ergonomic action or design limits against theactual job task requirements. For example, the NIOSH Lifting Index (LI) is a methodof determining severity of risk. The Lifting Index is calculated to provide a relativeestimate of the level of physical stress and MSD risk associated with the manuallifting tasks evaluated by comparing the recommended weight limit (RWL) for liftingtasks with the actual weight lifted to perform the job in the current state. Thehigher the LI, the greater the MSD risk from the lifting task.Taking it a step further, a very helpful tool that we’ve used effectively for settingergonomic improvement priorities is the “ICE” prioritization tool. ICE is an acronymfor the three factors that should be considered when setting priorities to direct theefforts of the ergonomics improvement team:20

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SImpact – Can be measured in things like injury cost savings, increased productivity,enhanced quality, really any benefit derived from the proposed ergonomicimprovement. What is the impact?Cost - Cost must also be considered because it is a critical component of anyoperation. With limited funds, companies must choose wisely among variousalternatives. Even the greatest idea might not be pursued if the cost is too high.What is the cost?Effort - Should be considered in terms of resources available and time required.How difficult and time consuming will this be?The ICE tool uses weighted values for each of these three factors to help establishpriorities in an objective, straightforward manner. The higher the total of thesevalues, the higher the priority.ICEHighLowImpact20Cost01Effort01TOTALThe tool uses a matrix format (see chart above) with impact, cost and effortappearing as column headings. Each of these factors must be evaluated andclassified as either high or low. As you can see, if the impact is high, the numericalvalue is 2; if it is low, the numerical value is 0. In the next column, if the cost is high,the numerical value is 0; if it is low, the numerical value is 1. In the third column, ifthe effort required is high, the numerical value is 0; if it is low, the numerical valueis 1. The rationale for valuing high impact greater than low cost and low effort isthat an opportunity’s perceived impact typically drives business decisions morethan the other factors.Adding the numerical values associated with each of the three decision factors canyield five different scores, which appear in the “total” box.21

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SThe highest possible score is 4, as shown here:ICEHighLowImpact20Cost01Effort01TOTAL4A score of 4 is classified as an extraordinary opportunity. It is consideredextraordinary because it can generate a high impact with low cost and low effort.Such opportunities do not appear often, so they should be acted upon immediately.The second highest score is 3, shown here:ICEHighLowImpact20Cost01Effort01TOTAL3An opportunity with an ICE score of 3 represents a strong opportunity that cangenerate a high impact with either low cost or low effort which should be acted onas soon as possible.A score of 2 is shown here:ICEHighLowImpact20Cost01Effort01TOTAL2The mid-level priority score of 2 is an opportunity that provides either a high impactwith a high cost and effort, or a low impact that can be achieved at low cost andeffort. The chart above shows the scoring for a low impact opportunity with lowcost and effort.22

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SAny opportunities that score a 1 or 0 on the ICE prioritization tool likely should notbe pursued in the near term. In fact, anything scoring 0 may never be pursued.However, the list of ergonomic opportunities with priorities should be kept in theevent that technology, cost, business strategy or something else important to theorganization changes in the future.The ICE prioritization tool is useful for sorting through the ergonomic opportunitiesthat have been identified and need to be accomplished, but compete for the sameresources or a limited pool of resources. I would encourage you to consider addingICE prioritization to your ergonomic improvement process.4. Determine Best Solution with a TeamApproachAfter the ergonomic opportunities are prioritized, it’s time to determine the bestengineering or administrative controls to implement. This process takes a teamapproach.Information and input should be gathered from affected employees, members ofthe safety and/or ergonomics team(s), supervisors, and process managers and/orengineers to determine the best solution to the problem that has been identified.All potentially affected job tasks, work processes, and employees should be fullyconsidered when contemplating physical changes and control measures. It’simportant to ask and consider how any proposed engineering controls will affectthe entire process, both upstream and downstream.5. Obtain Final Approval and Implement BestSolutionIf significant capital or human resources are required for the ergonomicimprovement, you will need to obtain project approval from the management or23

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC Sleadership team. In these situations, it’s important to make a compelling businesscase for the ergonomic improvement using cost justification to prove a return oninvestment (ROI).To help quantify the value of ergonomics, the Washington State Department ofLabor & Industries developed a very useful cost-benefit calculator based onepidemiological data. The calculator allows you to compare up to three ergonomicimprovement options, and estimates the benefits and payback periods for eachoption. To learn how to use this cost-benefit calculator, see the section in thismanual entitled “Cost Justification for Ergonomic Improvements”.6. Evaluate Ergonomic Improvement / MakeAdjustments if NeededSubjectiveAfter the ergonomic improvement has been implemented, it’s important to conducta survey of all affected parties to obtain feedback to see if any adjustments areneeded.You can use a short survey to solicit the opinions and perspective of affectedemployees regarding the effectiveness of this ergonomic improvement.Ask affected employees to rate the level of physical exertion required by this jobtask before and after the ergonomic change based on this scale:0 ------- 1 ------- 2 ------- 3 ------- 4 ------- 5 ------- 6 ------- 7 ------- 8 ------- 9 ------- 10very lightlightmoderatevery hard24

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SUse a scale of 0 - 10. (0 - 2 very little physical exertion required, 3 - 4 light orminimal physical exertion required, 5 - 7 moderate physical exertion required, 9 10 heavy physical exertion required)Physical exertion rating before ergonomic improvement:Physical exertion rating after ergonomic improvement:Ask for additional comments (positive or negative) from employee regardingergonomic changes: Use survey results to determine if the ergonomics team shouldconsider any modifications or further improvements to this job task or process. Ifno modifications or further improvement opportunities are necessary for this job,you are now ready to go back to the top of the prioritized ergonomic opportunitylist for your next project!Objective EvaluationIn addition to obtaining subjective information from employees, it’s also importantto conduct a repeat ergonomic assessment to objectively determine and documentrisk factor reduction or elimination. Review your original ergonomic assessment todetermine the evaluation tools and methods that were used, and then repeat theassessment using the same tools and methods. This will give you an objectivecomparison that is apples to apples, and allow you to quantify reductions in MSDrisk.25

A S AF E TY M A N AG E R’ S GU I D E TO E RG O N O M IC SCost Justification for ErgonomicImprovementsMany ergonomic improvements can be implemented with low capital expenditures.However, when an ergonomic improvement requires a larger capital expenditure,cost can become a barrier to implementation. In these situations, it’s important tomake a compelling business case for the ergonomic improvement using costjustification to prove a return on investment (ROI).To help quantify the value of ergonomics, the Washington State Department ofLabor & Industries developed a very useful cost-benefit calculator based onepidemiological data. The calculator allows you to compare up to three ergonomicimprovement options, and estimates the benefits and payback periods for eachoption.Step-by-Step DirectionsThe calculator is intended to be used under the following conditions: Your company directly pays the costs of workers’ comp claims (i.e., selfinsured).You have an active ergonomics program and you pretty much know whatyou’re doing.You’re considering implementing one or more ergonomics solutions toaddress specific problems (e.g., back and shoulder injuries from lifting).You’d like to evaluate a few different options.

A SAFETY MANAGER’S GUIDE TO ERGONOMICS 7 or lifting, and eliminating any reaching obstruction to reduce the lever arm required to lift the object. Proper Body Mechanics – Workers should be trained to use proper lifting and work techniques to reduce force requirements.

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