Duramax 75 Hand Torch Replacement Parts - Hypertherm

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PartsDuramax 75 hand torch replacement partsTorch handleTorch leadCap-sensorswitchPilot terminalscrewStart switchTorch headO-ringSafety triggerand springHandlescrewsThe entire hand torch and lead assembly can be replaced, or individual component parts can be replaced. Part numbersstarting with 059 indicate complete torch and lead assemblies.Part numberDescription059473*Powermax65/85/105 75 hand torch assembly with 7.6 m (25 ft) lead059474*Powermax65/85/105 75 hand torch assembly with 15.2 m (50 ft) lead059475*Powermax65/85/105 75 hand torch assembly with 22.9 m (75 ft) lead228954Kit: Duramax 75 /HRT torch handle replacement075714Handle screws, #4 x 1/2 slotted TORX pan head228721Kit: Duramax 75 /15 hand torch safety trigger with spring replacement228958Kit: Duramax 75 hand torch main body replacement058519O-ring075504Pilot terminal screw228719Kit: Duramax 75 hand torch cap-sensor switch replacement228959Kit: Duramax hand torch lead replacement, 7.6 m (25 ft)228960Kit: Duramax hand torch lead replacement, 15.2 m (50 ft)228961Kit: Duramax hand torch lead replacement, 22.9 m (75 ft)128642Kit: Start switch replacement228314Kit: Powermax45/65/85/105 torch quick disconnect repair (latch & spring)* The torch assembly does not include consumables. See page 9-8 for a list of consumable part numbers.9-6powermax105 Operator Manual

PartsDuramax 15 hand torch replacement partsTorch handleTorch leadCap-sensorswitchStart switchTorch headPilot terminalscrewO-ringSafety triggerand springHandlescrewsThe entire hand torch and lead assembly can be replaced, or individual component parts can be replaced. Part numbersstarting with 059 indicate complete torch and lead assemblies.Part numberDescription059470*Powermax65/85/105 15 hand torch assembly with 7.6 m (25 ft) lead059471*Powermax65/85/105 15 hand torch assembly with 15.2 m (50 ft) lead059472*Powermax65/85/105 15 hand torch assembly with 22.9 m (75 ft) lead228955Kit: Duramax 15 /HRTs torch handle replacement075714Handle screws, #4 x 1/2 slotted TORX pan head228721Kit: Duramax 75 /15 hand torch safety trigger with spring replacement228957Kit: Duramax 15 hand torch main body replacement058519O-ring075504Pilot terminal screw228109Kit: Powermax30/45/65/85/105 15 hand torch/T30v/T45v/HRTs cap-sensor switch replacement228959Kit: Duramax hand torch lead replacement, 7.6 m (25 ft)228960Kit: Duramax hand torch lead replacement, 15.2 m (50 ft)228961Kit: Duramax hand torch lead replacement, 22.9 m (75 ft)128642Kit: Start switch replacement228314Kit: Powermax45/65/85/105 torch quick disconnect repair (latch & spring)* The torch assembly does not include consumables. See page 9-8 for a list of consumable part numbers.powermax105 Operator Manual9-7

PartsHand torch consumablesPart numberDescriptionDrag cutting220818Shield 45/65/85 A220992Shield 105 A220854Retaining cap220941Nozzle 45 A220819Nozzle 65 A220816Nozzle 85 A220990Nozzle 105 A220842Electrode220994Swirl ring220947Swirl ringGouging220798Shield220854Retaining cap220991Nozzle 105 A220842Electrode220994Swirl ringFineCut220931Deflector220854Retaining cap220930Nozzle220842Electrode220947Swirl ring9-8powermax105 Operator Manual

PartsDuramax 180 full-length machine torch replacement partsConsumablesMountingsleevePositioning sleeveCouplerGear rack (32 pitch)Pilot wireterminal screwO-ringTorch headpowermax105 Operator ManualStrain relief nutTorch leadStrain relief bodyFront mounting ringCap-sensor switchWire connector forcap-sensor switch9-9

PartsThe entire machine torch and lead assembly can be replaced, or individual component parts can be replaced. Partnumbers starting with 059 indicate complete torch and lead assemblies.Part numberDescription059476*Powermax65/85/105 180 full-length machine torch assembly with 4.6 m (15 ft) lead059477*Powermax65/85/105 180 full-length machine torch assembly with 7.6 m (25 ft) lead059478*Powermax65/85/105 180 full-length machine torch assembly with 10.7 m (35 ft) lead059479*Powermax65/85/105 180 full-length machine torch assembly with 15.2 m (50 ft) lead059480*Powermax65/85/105 180 full-length machine torch assembly with 22.9 m (75 ft) lead228737Kit: Powermax65/85/105 180 full-length machine torch/MRT positioning sleeve228738Kit: Powermax65/85/105 180 full-length machine torch/MRT removable gear rack replacement228735Kit: Powermax65/85/105 180 full-length/mini machine torch/MRT front mounting sleeve228736Kit: Powermax65/85/105 180 full-length/mini machine torch/MRT adapter ring (coupler)228716Kit: Powermax65/85/105 180 full-length/mini machine torch main body replacement228720Kit: Powermax65/85/105 180 full-length/mini machine torch/MRT cap-sensor switch replacement058519O-ring075504Pilot terminal screw228730Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 4.6 m (15 ft)228731Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 7.6 m (25 ft)228732Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 10.7 m (35 ft)228733Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 15.2 m (50 ft)228734Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 22.9 m (75 ft)228314Kit: Powermax45/65/85/105 torch quick disconnect repair (latch & spring)* The torch assembly does not include consumables. See page 9-13 for a list of consumable part numbers.9-10powermax105 Operator Manual

PartsDuramax 180 mini machine torch replacement partsConsumablesMountingsleeveCouplerStrain relief nutPilot wireterminal screwO-ringTorch headpowermax105 Operator ManualTorch leadStrain relief bodyFront mounting ringCap-sensor switchWire connector forcap-sensor switch9-11

PartsThe entire machine torch and lead assembly can be replaced, or individual component parts can be replaced. Partnumbers starting with 059 indicate complete torch and lead assemblies.Part numberDescription059481*Powermax65/85/105 180 mini machine torch assembly with 4.6 m (15 ft) lead059482*Powermax65/85/105 180 mini machine torch assembly with 7.6 m (25 ft) lead059483*Powermax65/85/105 180 mini machine torch assembly with 10.7 m (35 ft) lead059484*Powermax65/85/105 180 mini machine torch assembly with 15.2 m (50 ft) lead228735Kit: Powermax65/85/105 180 full-length/mini machine torch/MRT front mounting sleeve228736Kit: Powermax65/85/105 180 full-length/mini machine torch/MRT adapter ring (coupler)228716Kit: Powermax65/85/105 180 full-length/mini machine torch main body replacement228720Kit: Powermax65/85/105 180 full-length/mini machine torch/MRT cap-sensor switch replacement058519O-ring075504Pilot terminal screw228730Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 4.6 m (15 ft)228731Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 7.6 m (25 ft)228732Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 10.7 m (35 ft)228733Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 15.2 m (50 ft)228734Kit: Powermax65/85/105 180 full-length/mini machine torch lead replacement, 22.9 m (75 ft)228314Kit: Powermax45/65/85/105 torch quick disconnect repair (latch & spring)* The torch assembly does not include consumables. See page 9-13 for a list of consumable part numbers.9-12powermax105 Operator Manual

PartsMachine torch consumablesPart numberDescriptionShielded220817Shield 45/65/85 A220993Shield 105 A220854Retaining cap220953Ohmic retaining cap220941Nozzle 45 A220819Nozzle 65 A220816Nozzle 85 A220990Nozzle 105 A220842Electrode220994Swirl ringUnshielded220955Deflector220854Retaining cap220941Nozzle 45 A220819Nozzle 65 A220816Nozzle 85 A220990Nozzle 105 A220842Electrode220994Swirl ringGouging220798Shield220854Retaining cap220991Nozzle 105 A220842Electrode220994Swirl ning cap220953Ohmic retaining cap220930Nozzle220842Electrode220994Swirl ring* Thedeflector (220955) is used only with the standard retaining cap (220854).powermax105 Operator Manual9-13

PartsAccessory partsPart numberDescription024548Brown leather torch sheathing, 7.6 m (25 ft)024877Black leather torch sheathing with Hypertherm logo, 7.6 m (25 ft)127102Basic plasma (circles and lines) cutting guide027668Deluxe plasma (circles and lines) cutting guide127360Powermax105 dust cover228695Kit: Powermax65/85/105 air filter element228890Kit: Eliminizer air filter with protective metal cover for the Powermax105101215Kit: Eliminizer air filter protective metal cover for the Powermax105 (cover only)223254Kit: 105 A work lead with hand clamp, 7.6 m (25 ft)223255Kit: 105 A work lead with hand clamp, 15.2 m (50 ft)223256Kit: 105 A work lead with hand clamp, 22.9 m (75 ft)223287Kit: 105 A work lead with C-style clamp, 7.6 m (25 ft)223288Kit: 105 A work lead with C-style clamp, 15.2 m (50 ft)223289Kit: 105 A work lead with C-style clamp, 22.9 m (75 ft)223284Kit: 105 A work lead with ring terminal, 7.6 m (25 ft)223285Kit: 105 A work lead with ring terminal, 15.2 m (50 ft)223286Kit: 105 A work lead with ring terminal, 22.9 m (75 ft)008337Ground hand clamp: 300 A229467Kit: Powermax105 wheel kit assembly9-14powermax105 Operator Manual

9-14 powermax105 Operator Manual Accessory parts Part number Description 024548 Brown leather torch sheathing, 7.6 m (25 ft) 024877 Black leather torch sheathing with Hypertherm logo, 7.6 m (25 ft) 127102 Basic plasma (circles and lines) cutting guide 027668 Deluxe plasma (circles and lines) cutting guide 127360 Powermax105 dust cover

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