INTRODUCING A NEW ERA IN FILTRATION SOLUTIONS
PROCESS TECHNOLOGIESINTRODUCING A NEWERA IN FILTRATIONSOLUTIONSMaking the world safer, healthierand more productive.
COMPANY OVERVIEWFiltration Group Process TechnologiesFiltration Group Process Technologies was established in 2018 to bring together the extensive expertise and experience of 5 FiltrationGroup brands that serve the energy, chemical, food & beverage and fuels markets and leverage their technical “process filtration”capabilities to deliver value to our customers with expanded R&D, design, engineering, manufacturing and fabrication facilities.Acquisition TimelineFiltration Group (FG) acquired these market leaders with Waco joining FG in 2011, Jonell in 2012, Kaydon in 2014, Amafilter in 2016and Facet in 2018.These brands together have decades of filtration experience that allows us to draw on best practice and our full solution portfolio tooffer the most suitable package for the 018Amafilter · Mahle · NowataMissionWe are committed to a better tomorrow and our mission is tomake the world safer, healthier and more productive.Our mission comes alive through the markets we serve, thesolutions we provide and how we interact with our teams andcustomers.Culture & valuesTrustBias for ActionEntrepreneurialWe say what we do and we do what wesay.We control outcomes through our actions.We have an owner’s mindset to embracecritical questioning, innovation, service andcontinuous improvement.We are open, honest and transparent.We inject speed and velocity into ourprocesses.We have passion and perseverance for ourlong term goals.Ethics and integrity are assumed. Anythingless is not tolerated.We embrace change and see it as anopportunity to improveWe have a healthy paranoia that leads tocontinuous innovation and p.comFiltration Group - Process Technologies Capabilities 3
COMPANY OVERVIEWBrandsSOLUTIONS FOR THE FOOD & BEVERAGE,CHEMICAL AND MINERAL & MININGSMARKETSQUALIFIED SOLUTIONS FOR AVIATION &OTHER FUEL FILTRATION MARKETSSOLUTIONS FOR OIL & GAS, REFINING,POWER, CHEMICAL, PETROCHEMICALMARKETSFor over 90 years, Amafilter havespecialised in the design, engineering,manufacture and delivery of systemsthat maximize the efficiency of ourcustomers’ plant filtration processes.Our range caters for the mostdemanding applications and includesthe Cricketfilter , horizontal & verticalpressure leaf filter systems, self-cleaningfilters and pressure filter leaf elements andspares.Facet, a global leader in aviation fuelfiltration with more than 75 years ofindustry experience, is now part ofFiltration Group.Since 1987, Jonell has focused onunderstanding the filtration and separationneeds of customers worldwide. Jonell’scustom-designed solutions have consistentlyproven to enhance maintenance operationswhile increasing operating efficiency. Withdecades of knowledge in replacement OEMfilter cartridges, Jonell’s knowledgeable staffhas efficiently replaced more than 40,000OEM element part numbers and successfullyserved a global customer base. FiltrationGroup bought Jonell in 2012.Our service team delivers world-classservice and support across the globe,using our expertise and technical knowhow to optimize your filtration process.We believe in partnering with ourcustomers to provide total filtrationsolutions throughout the life of a filter.Our experienced laboratory team canassist optimise filtration processes andmaximise efficiencies. We work closelywith our customers throughout theprocess and can assist in the completedesign, testing, commissioning andservicing of a project.Facet develops cutting-edge filtrationtechnology to ensure contaminants suchas water, dust and dirt do not negativelyimpact the performance and quality ofairplanes and other heavy equipment.With in-house research, productdevelopment and a state-of-the-artmanufacturing facility, Facet createscontaminant management solutions thatcombine technology-driven productsand advanced testing with outstandingservice.Facet’s customer focused approach,global footprint combined with anunderstanding of the filtration needs andchallenges of the market, make its brandthe partner of choice for customersworldwide.Nowata Machine Works opened its doors in1907 become a leading supplier of high andlow pressure, ASME Code and non-code,bag and cartridge filter systems for a widerange of applications around the world. Todaywe serve not only the oil production marketbut provide industrial filter solutions for mostliquid and gas applications. In 2007, theNowata location partnered globally with theformer Amafiltergroup and MAHLE IndustrialFiltration.In 2016, Filtration Group acquired andintegrated the former MAHLE IndustrialFiltration companies and Nowata offices arenow integrated with Jonell and JXP, to go tomarket as Jonell Systems. To deliver turnkeyfiltration solutions.With thousands of different filter elements fora wide variety of filtration applications and afull line of housings including cyclones, filterseparators, particulate filters and coalescers,you can be confident that we have theright solution to maintain and enhance youroperational 4 Filtration Group - Process Technologies ms.comwww.processtechnologies.filtrationgroup.com
COMPANY OVERVIEWSOLUTIONS FOR THE POWER MARKETSOLUTIONS FOR THE CHEMICALPROCESSING MARKETKaydon Filtration has been a leader infuel and oil conditioning for more than 75years, setting a standard in oil filtrationand conditioning that others have tried toduplicate.Waco Filters is the largest air, liquid,gas, HVAC & dust collection filtersolution provider in the US for thechemical market. Waco’s FilterInventory Management and SolutionsProgram (FIMS) delivers hard dollarsavings in filtration costs year afteryear through process improvementswhile delivering world class servicelevels.Our company, however, began itsimpressive growth more than 120 yearsago in Fort Wayne, Indiana with a singlesolution – the invention of a waterpump. Today, we design, engineer, andmanufacture some of the industry’s mosteffective oil filtration and purificationequipment.Beginning with the breakthroughperformance of the 832P system andmoving up to our current state-of-theart Turbo TOC Turbine Oil ConditioningSystem, Kaydon Filtration continuesto respond to specific needs in themarketplace with innovations that aredesigned to perform – now and fordecades to come.Founded in 1970 in the Philadelphiametropolitan area, Waco has 20stocking locations throughout the USand Canada.Our goal is to provide engineeredprocess solutions that reduce ourcustomer’s overall cost of filtrationand improve their profitability.Understanding the needs of a worldthat runs on complex infrastructure andtechnology, Kaydon Filtration is aware ofthe demand for meeting oil performanceand cleanliness requirements. Andwe are dedicated to improving theenvironment with filtration and purificationtechnologies that are reliable, efficient,safe and ltration Group - Process Technologies Capabilities 5
COMPANY OVERVIEWOfficesManufacturingNorth AmericaBreckenridge · Houston · Norristown · Nowata · Stillwell · TulsaEMEACzech Republic · France · Germany · Italy · Spain · The Netherlands · United Arab Emirates · United KingdomAsiaSingapore6 Filtration Group - Process Technologies p.com
MARKETS WE SERVEOil & GasOur filtration and separation solutions for oil & gas minimize maintenance downtime, extend equipment life and save costs.ApplicationsAdsorbent DehydrationAir IntakeAmine SweeteningAromaticsCompressor Outlet GasCompressor ProtectionCondensate FiltrationCondensate Pipeline DewateringCondensate StabilizationDesiccant Bed ProtectionFlow Meters & Meter RunsFractionationFuel Gas FiltrationGlycol DehydrationHC Condensate SeparationInjection WaterInlet SeparationIntake Air FiltrationLube Oil FiltrationMol Sieve ProtectionProduce waterTail Gas Amine SweeteningTurbine & Generation ProtectionWastewater TreatmentRefinery & PetrochemicalNo one solution works for all applications and no two refineries are the same. Weidentify the need to deliver innovation solutions that respond to the evolving needs andrequirements of each customer.ApplicationsAlkylation unitsAmine SweeteningAromaticsBiodieselBoiler Feed waterCatalyst ProtectionCatalytic ReformingCaustic TreatmentCompressor Outlet GasCompressor ProtectionCrude Oil DewateringDelayed CokingDesalter DebottleneckingDesiccant Bed comEdible OilFinal Products FiltrationFuel Gas Burner Nozzle ProtectionGlycol DehydrationHydrotreating / Hydrocracking /IsomerizationInlet SeparationMol Sieve ProtectionSour Water StrippingTail Gas Amine SweeteningWater/Wastewater TreatmentFiltration Group - Process Technologies Capabilities 7
MARKETS WE SERVEChemical & PetrochemicalThe removal of any contaminants is essential in avoiding any costly re-workand improving product yield. Our products and services are designed toprovide chemical manufacturers with the highest consistency and quality.ApplicationsBoiler feed waterBurner Nozzles ProtectionCatalyst ProtectionCompressor ProtectionCondensate DewateringFeedstock FiltrationFinal ProductsGas SweeteningGlycol DehydrationHydraulic & Lubricating FluidsMolten SulphurPolymer Process Water FiltrationStabilizing Plant ProtectionSteam Cracker Feed Stock ConditioningTurbomachinery ProtectionWastewater TreatmentWater/Wastewater TreatmentPower GenerationWe are committed to providing high quality filtration solutions thatare effective and environmentally responsible for turbines and lube oilfiltration for all rotary equipment.ApplicationsWater FiltrationAir Intake FiltrationDiesel Fuel PurificationTurbine Oil ConditioningLube Oil ConditioningBoiler Feed Pump Turbine Oil ReservoirsNatural Gas Filtration and CoalescingElectrohydraulic Control FluidOily Water Separation and ReclamationAviationFor 75 years, we have been on the forefront of aviation fueling.Our products ensure that clean, contaminant-free, dry fuel is maintainedfor commercial and military aircraft.ApplicationsInto Plane Fueling CommercialMilitaryPipeline /TerminalRefiningTank FarmReceipt Fueling8 Filtration Group - Process Technologies p.com
MARKETS WE SERVEEnvironmentalFood & BeverageCommitted to making the world healthier, we havedeveloped special environmental protection equipment forwater treatment.Our filtration solutions are needed for solid/ liquid separation in themanufacture of edible / vegetable oil, cocoa butter, cheese andmany other food and beverage industries.ApplicationsOffshoreOil/Water SeparationWastewater TreatmentGeneral IndustrialApplicationsBleached/detoxified oilfiltrationCrude oil filtrationHeavy EquipmentMarineFuel or diesel used in heavy equipment is often contaminatedwith dust, water and debris which can cause costlydowntime in mining, farming and other operations. Our fuelfiltration solutions deliver operational uptime by reducing themaintenance needed for heavy equipment.We offer a wide range of commercial and offshore fuel andwater treatment products.ApplicationsAgriculture / ConstructionMarineMiningApplicationsBilge water separationFresh water generationFuel filtration Miscella filtrationWinterized oil filtrationDeodorized oil filtrationLube oil filtrationOil/water separationWastewater treatmentFiltration Group - Process Technologies Capabilities 9
PRODUCTSGas Filtration SolutionsOur vessel products are manufactured to meet or exceed ASME Section 8 Div.1 standards. Each vessel can be customized to meetyour specific process need.SOLIDS AND LIQUIDS FROM GASVessel TypeTarget ContaminantTarget Contaminant SizeScrubberLiquids and AssociatedSolidsSlug - 10 µSeparatorLiquids and AssociatedSolids8 - 10 µLight Liquid LoadingFine Solids and Liquids0.3 - 1 µAssociated PipelineLiquids and SolidsFine Solids0.5 - 10 µAssociated PipelineSolidsGasPleatVerticalCoalescerUltrafine Aerosols0.1 - 0.3 µLow Surface TensionLiquidsTRI-SHiELD, Micro-DEP, Micro-LOKHorizontalMulti-stageCoalescerFine Solids, ShearSensitive Solids, andUltrafine Aerosols0.1 - 0.3 µSubmicronic Aerosolswith Moderate DirtLoadingTRI-SHiELD, Twist-LOKFilter SeparatorDry GasApplicationCartridge / Removal MechanismContinuous Bulk Liquid Engineered Wire Mesh, Mechanical Vane,LoadingCyclonicEngineered Wire Mesh, Mechanical Vane,CyclonicStage 1:Depth-LOK, TRI-SHiELD, GasPleatStage 2:Engineered Wire Mesh, Mechanical Vane,CyclonicLiquid Filtration SolutionsDesigned as a standard to meet the most stringent and difficult processes in the industry.SOLIDS FROM LIQUIDVessel TypeTarget Contaminant SizeApplicationRelated CartridgeStatic Strainer50 - 400 µBulk Solid RemovalCustom Basket ArraignmentsSelf-Cleaning Strainer50 - 400 µBulk Solid RemovalCustom Basket ArraignmentsBag1 - 100 µNominal Solids RemovalJXC, JBAGSingle Cartridge0.5 - 50 µHigh Efficiency RemovalTRI-SHiELD, Trapper, LiquiPleat, FluiSockMulti-Round Cartridge0.5 - 50 µHigh Efficiency RemovalTRI-SHiELD, Trapper, LiquiPleat, FluiSockHigh Flow0.5 - 50 µHigh Efficiency RemovalTRI-SHiELD, LiquiPleat HF SeriesCoalescing with Gravity Separation0.5 - 25 µSeparation of two liquidsJPAKS, PhasePURCoalescing with Physical Separation0.5 - 25 µSeparation of two liquidsPhase-LOK, PhasePURCanister StyleMolecular AdsorbtionRemoval of Hydrocarbon andother CompoundsCarboPUR, ClayPURBulk StyleMolecular AdsorbtionRemoval of Hydrocarbon andother CompoundsCarboPUR BulkLIQUID/LIQUID PHASE SEPARATIONLIQUID ADSORBTION10 Filtration Group - Process Technologies p.com
MANUFACTURING & FABRICATIONWe have 4 main manufacturing facilities strategically located in the US and in Europe to service US and global markets. We alsohave a wide network of sub fabricators we work with in other parts of the world.Manufacturing sitesOur lean manufacturing sites are designed to deliver on any customization requests for systems, housings or cartridges needed toaddress specific contaminant removal challenges.BreckenridgeNowataSpainThe NetherlandsCapabilitiesWith Filtration Group Process Technologies continuous improvement mindset,our capabilities are constantly evolving and growing.In-House Engineers utilize the latestsoftware technology to customizesolutions that meet customers’applications and specifications. Codeware COMPRESSAutoCAD InventorSolidworksAutoCADRockwell AutomationFabrication Experience with theFollowing Materials: Standard Materials:- 316 Stainless Steel- 304 Stainless Steel- Carbon SteelEngineered Pressure Vessels up to6000 psi and According to: ASME Section 8 Div. 1 or 2 PED CRN AS-1210Internal Retrofits of Existing Filter HousingsPackaged Filtration Systems:Skid mounted systems with fullcontrols and instrumentationincluding automatedbackwashing functions. Exotic Materials:- Hastelloy- Monel- Inconel- 5-Chrome- 9-Chrome- Copper iltration Group - Process Technologies Capabilities 11
CERTIFICATIONSDedicated to Unwavering QualityDelivering high-quality, unyielding filtrations solutions requires a commitment to our partners. We collaborate with youto understand your business and the challenges you face. We specialize in providing you with technologically-advancedsolutions that fit your needs. Our teams serve as an extension of your operations to improve your filtration systems and reducecostly downtimes.Our combined staff has decades of experience and knowledge and our customers rely on us to deliver quality and value thatconsistently exceeds their expectations. We implement lean manufacturing techniques with smart solutions that anticipatepotential obstacles. We help you anticipate challenges and work to overcome them before they surface.ISO 9001:2015ISO 9001:2015ASME U CERTIFICATENB CERTIFICATE12 Filtration Group - Process Technologies CapabilitiesPECAL AQAP 2110www.processtechnologies.filtrationgroup.com
TESTING CAPABILITIESOur extensive testing capabilities allow us to design the most optimized filtration solutions for our customers.SUBJECTMaterialsanalysisSCOPE /SIZE/TYPESUBJECTSCOPE /SIZE/TYPESUBJECT SEM /EDX - Fine imagesof materials and elementalanalysis DSC, TGA, TMA, Melt Flow FTIR, Hydrolysis, Ageingoven, Mechanical testing Air Permeability, Stiffness,Thickness, Burst Tensile Machines Frazier Air Perm, Instrontensile tester, Gurley stiffness PMI Porometer 3D imaging microscope20X-200X Mass spectrometry filterefficiency verification, flow andsound testingEfficiencytesting liquid Count and PSD equipment ISO16889 multipass effciencytester and know-how Collapse testing MultipassEfficiency Tester per ISO 2941 Spent filter element dissections(Failure Analysis/PerformanceEvaluation) Particle Counters (for oil) ISO16889 multipass efficiencytester ASTM Multi-pass and singlepass water test stand 2-80 gpm High Flow water test stand 50500 gpm HIAC liquid particle counter foroil and water 2-400 micronsPressure ISO 3968 Pressure Drop vs.drop testing Flow Test Stand Flow stand with ultrapure water Standard filter sizesMaterialDesign egCFD/FEM/FEA/CAD/Prototype/3D m CFD/FEM modelling, design andflow technology for filtration Multiple CAD stations andexperienced engineers SolidWorks 3D model software "Equipment Builder" softwaredeveloped for air handling systems Quick-turn, custom prototypes 3D Printing - 1. FDM (FusedDeposition Modeling) & 2. SLA(Stereolithography)SCOPE /SIZE/TYPEOil testing Pressure Impulse Test Stand(for oil) Automatic Viscometer (for oil40C, 100C) TAN/TBN Water Autotitrator (foroil analysis) Spectrometric Elemental oilanalysis - Spectro Analysis - oil Gravimetric Fluid Analysis Microscope analysis - reportsper ISO 16232 Custom Contaminants &Reference MaterialsPaintArrestorTesting Paint overspray collection ductand equipment for Standard PaintArrestor Testing Fractional Efficiency Testingequipment and procedure testingFluidAnalysis Tensiometer surface andinterfacial liquid phase analysis Gravimetric Fluid AnalysisFiltration Group - Process Technologies Capabilities 13
PROJECT SUCCESS STORIESRefinery Pre-Filtration SolutionA large Texas based refinery with two coking units was experiencing major issues with a high temperaturegas oil backwash feed filter system in the Hydrocracking unit. Due to higher usage of opportunity crudes,the backwash filter system needed constant maintenance, a challenge that many refineries face.To optimize the filtration solution, the team designed a pre-filter that was installed upstream of thebackwash feed filter system. The team then developed a custom HIGH TEMPERATURE HIGH FLOWCARTRIDGE FILTER that could reliably remove contaminants at 425 F.In less than three months, the frequency of filter element cleaning had been eliminated, savingapproximately 2 million per year in filter maintenance expense. The project also reduced thenumber of catalyst changes between turnarounds, equating to an estimate of greater than 50 millionsavings over the six-year cycle.DOWNLOADNGL Sweetening in FractionationIn NGL processing, controlling acid content is an essential step in producing on-spec product. Aminetreatment of NGL fluids is one of the most challenging and costly parts of the process. Traditionally,this is accomplished using large contactor column with significant residence time requirements andvelocity limits. One concern with the large vertical contact towers or traditional coalescers is the lossof production time during turnaround and upsets. Human access is required to maintain the internalsor change the cartridges. Typically, extra lifting equipment is needed to provide access to the tightly,confined space. Downtime for this operation can cost up to 2 million per day.Using decades of cumulative experience in design and NGL Sweetening process expertise, engineersat Jonell Systems were successful at developing a compact contactor system which offers significantadvantages over the large vertical contactors even with low surface tension amine-laden liquids.DOWNLOADThe innovative design includes a Quick Opening Closure (QOC) and effectively reduces the changeout process from several days to several hours. The cost savings in operational downtime has provento be a groundbreaking improvement and allowed customers to maintain uptime that is far above theindustry average.Refinery in the Czech Republic installed ProGuardThe refinery had a high flow cartridge filter system installed on its gas oil hydrocracker to removecontaminants. However, due to the content of coke, asphaltenes and polymers in the vacuum gasoil, the disposable 25 micron filter cartridges needed to be replaced frequently, which exceeded thecompany’s budget for cartridges.After installation, ProGuard FR backflushing filters performed with repeated run times of more than2.5 hours between backflushes and only 2 m³ of backflush fluid consumption. This easily meets therefinery’s process requirements.Reducing operating costs and minimizing downtime is essential to optimizing business performance.With the ProGuard FR backflushing filter system, the refinery is now able to operate within a loweroperations and maintenance budget, while continuing to protect the catalyst reactors downstream ofthe filter system.14 Filtration Group - Process Technologies tiongroup.com
SERVICESWe take our responsibility in partnering our customers seriouslyThat is why the services we provide are at the forefront of everything we do. With our engineering, field, and lab services, JonellSystems is involved with our customers every step of the way. Our lean manufacturing sites are designed to deliver on any customizationrequests for housings or cartridges needed to address specific contaminant removal challenges.Engineering ServicesField ServicesLab ServicesProcess Design Consultation/Optimization—Existing Vessel Evaluation—Feed Study—New Vessel DesignElement Change Out Assistance—Process Observation / Optimization—Field Support for Lab Services On-Site Training—Trouble ShootingDissection & Particle Distribution Analysis—Quality Assurance—Compatibility & Efficiency Testing—Contaminant Characterization—Fluid Quantification—Vessel p.comFiltration Group - Process Technologies Capabilities 15
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PROCESS TECHNOLOGIES Making the world safer, healthier and more productive. 2011 2012 2014 2016 2018 Waco Kaydon . Condensate Filtration Condensate Pipeline Dewatering Condensate Stabilization Desiccant Bed Protection Flow Meters & Meter Runs Fractionation Fuel Gas Filtration Glycol Dehydration
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Collectively make tawbah to Allāh S so that you may acquire falāḥ [of this world and the Hereafter]. (24:31) The one who repents also becomes the beloved of Allāh S, Âَْ Èِﺑاﻮَّﺘﻟاَّﺐُّ ßُِ çﻪَّٰﻠﻟانَّاِ Verily, Allāh S loves those who are most repenting. (2:22
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