EWM TigSpeed - Welding Protection

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EWM tigSpeedTIG cold/hot wire weldingwww.ewm-group.com

Table of contentsEWM tigSpeed – cold/hot wire weldingOverview of tigSpeed systemPage 4Process explanation – TIG cold/hot wire weldingPage 6Process explanation – dynamic wire feedingPage 7Process explanation – oscillating wire feedingPage 8Process explanation – SuperpulsPage 9tigSpeed wire feedersPage 10AccessoriesPage 12Cold/hot wire weldingtorchesTIG260 GRIPPage 18TIG450 GRIPPage 20TIG-SR 18 GRIPPage 22comfyTigPage 24tigSpeed configuration examplesPage 30tigSpeed automation componentsPage 32Overview of tigSpeed wire feedersCold wiretigSpeed continuousdrive 45 coldwireltigSpeed continuousdrive 45 hotwireltigSpeed oscillationdrive 45 coldwireltigSpeed oscillationdrive 45 hotwirelHot wirellConstant wirefeedingSuperpulsOscillating wirefeedingllllllllllwwPL 2018-1-16EWM AG /// www.ewm-group.com3

Overview of tigSpeed systemtigSpeed systemTIG cold/hot wire welding with completely new possibilitiesFive different options for wire feeding, just three system components, suitable for any TIG welding machine.Optimum conditions for any operating site: Can be used with any TIG welding machine Hot wire power source integrated, no additionalpower source required (for hot wire models only) Parameter readout and setting of absolute values ondigital displays – repeat-accurate and reproducible(m/min. or Ipm) 15 individually definable welding programs can besaved Compatible for mobile use thanks to optional trolley Optimum protection for intermediate hosepackages thanks to strain relief Settings made on remote control, directly at thework area Areas of application: low-, medium- and high-alloymaterials; CrNi; nickel-based alloys, copper andcopper alloys; aluminium and aluminium alloys;P91/P92 special alloystigSpeed system componentsTIG welding machine4EWM AG /// www.ewm-group.comtigSpeedTIG cold/hot wire torchesPL 2018-1-16

TIG welding machinesCan be used with any TIG welding machineEWM DC TIG welding machines DC TIG welding up to 550 amperes Choice between compact housing and modularhousing design Welding of steel, stainless steel, titanium and CrNisteelsEWM AC/DC TIG welding machines AC/DC TIG welding up to 550 amperes Choice between compact housing and modularhousing design Welding of steel, stainless steel, titanium, CrNi steelsand aluminiumCompatible with TIG welding machines by other manufacturers Effortless integration into your existing production systems Simple installation thanks to suitable accessories(ADAP tigSpeed)PL 2018-1-16TIGpower sourceEWM AG /// www.ewm-group.com5

Process explanation – TIG cold/hot wire weldingtigSpeed – TIG cold/hot wire weldingDynamic TIG wire feed systemWith TIG cold/hot wire welding, the welding consumable is fed to the weld pool mechanically, thus enablingsignificantly higher deposition rates.This feeding also makes process handling easier during welding, plus the welding speed and deposition rate canbe increased dramatically.Cold wireHot wire The wire is fed mechanically. Significantly easier handling compared to manual TIGwelding Up to 60% faster welding speeds compared to manualTIG welding Welding of steel, stainless steel, titanium, CrNi steelsand aluminium The wire is fed mechanically and preheated by ahot wire current in the welding torch. Significantly easier handling compared to manualTIG welding The welding speed is significantly increased oncemore compared to cold wire welding. Decisive advantages for surfacing thanks toreduced dilution in the weld pool as a result oftargeted heat input Welding of steel, stainless steel, titanium and CrNisteelsWelding speed [cm/min.]2015tigSpeedcold wiretigSpeedhot wire10TIGmanual50Welding speed comparison in cm/min.:PF position: manual TIG welding with 3.2 mm filler wire; tigSpeed cold wire and tigSpeed hot wire with 1.0 mm filler wire6EWM AG /// www.ewm-group.comPL 2018-1-16

Process explanation – dynamic wire feedingtigSpeed with constant wire feedingConstant wire feedingWhen wire feeding is constant, the wire is continuously fed into the weld pool at a steady rate, ensuring a highlyuniform, smooth weld seam.The welding speed or deposition rate can be increased enormously if hot wire is used to preheat the weldingconsumable. The constant wire feed is ideal for fully mechanised welding and TIG surfacing.Advantages of constant feeding Ideal for mechanised/automated applications Faster welding speeds compared to manual TIG welding Less distortion, thanks to reducedheat input Smooth, uniform seam finish Fully mechanised welding andTIG surfacingPA Root welding on pipesUse on rotating system (welding torchpermanently attached to rotating pipe)PA Fully mechanised welding processUse on a clamping benchPass build-up for pipe weldingPL 2018-1-16EWM AG /// www.ewm-group.com7

Process explanation – oscillating wire feedingtigSpeed with oscillating wire feedingThe constant wire feeding is superimposed using a backward and forward motionproduced by the drive unit.The wire feeder feeds the wire on a continuous basis. At the same time, the wire is moved backwards and forwardsat a freely adjustable frequency (1–16 Hz).The oscillation brings movement to the weld pool, with a flawless sidewall wetting produced as a result. Thisensures less lack of fusion during manual welding, thus creating a fine-flaked weld surface.Advantages of dynamic feeding Easy handling, even for positional weldingHighly stable process: the arc remains stable when the gap between the electrode and workpiece changesExcellent sidewall fusionReduces risk of undercutsFine-flaked weld surfaceFiller and final passesOptimum results for high-alloy materialsPB, PF Stainless steel box (1.4501)PB Filler and final pass, titanium grade 7 (3.7235)Fillet weld on 10 mm sheets:Use in special tank construction: Less distortion High corrosion resistance (used in seawaterapplications) Lower energy per unit length Greater cost efficiencyPB Stainless steel screw conveyor Notch-free weld seams Ideal for food industry8EWM AG /// www.ewm-group.com Consistently high quality, even for long weld seamsPL 2018-1-16

Process explanation – SuperpulstigSpeed SuperpulsExact dosage of wire fedtigSpeed Superpuls offers three different setting options for absolute feeding parameters. This allows you toset all parameters precisely to your welding task, so that you achieve optimum results.Superpuls with two wire feed speeds:Continual switch between two wire feed speedsSuperpuls “start/stop”:Continual switch between wire feeding and wire halt. A droplet is formed at the end of the wire, which isdeposited each time the wire is moved forward in the weld pool.Particularly suitable for PA, PB and PC positionSuperpuls “reverse”: Continual switch between wire feeding and wirereturn Only the tip of the wire is dipped into the moltenmetal each time the wire is moved forward,ensuring that the quantity of wire can be dosedeven more precisely. Optimally suitable for positional welding andwelding during thin sheet processingPA Aluminium external edge weld (AlMg 4.5)Visible TIG seam: uniform bead ripples even on longseamsPB Pipe-flange connection Highly cost-effective for large components withlong seamsPL 2018-1-16Root pass with Superpuls, final pass with dynamicPF feeding Reliable weld root fusion even for positional welding Faster welding speed Lower heat input Reduces distortion Reduces finishing workEWM AG /// www.ewm-group.com9

tigSpeed wire feed systemstigSpeed wire feed systemszzzzzzHigh process reliability and reproduciblewelding resultsHigher welding speed and easy handlingPerfect weld appearance, no weld spattersWire speed m/minMains voltage (tolerances)Mains fuses (slow-blow)Wire-feed speed incrementsRoller diameterWire feeder, LxWxH in mmtigSpeed continuous drive 45 coldwirezzzzzz0.3 m/min - 15 m/min1 x 230 V (-40 % - 15 %)1 x 16 A0.1 m/min37 mm636 x 324 x 482TIG cold wire welding4-roll drive. Equipped for 1.0 mm 1.2 mm steel wiresCan be used with any TIG welding machineWire feeder weighttigSpeed continuous drive 45 hotwireDesignationItem no.TIG wire feeder090-000237-00502zzzzzzzzzzzzzzzzTIG cold wire and hot wire weldingUp to 100 % faster welding speeds compared to TIG weldingUp to 60% improvement in deposition rateDilution reduced by up to 60%Heat supply to the wire for improved deposition rate and an even lower risk of weld errorsWorkpiece lead to connect the hot wire current is included in the supply package4-roll drive. Equipped for 1.0 mm 1.2 mm steel wiresCan be used with any TIG welding machineHot wire currentDuty cycle 40 CWire feeder weight10EWM AG /// www.ewm-group.com24.5 kg40 A - 180 A180 A / 35 %150 A / 60 %130 A / 100 %30.5 kgDesignationItem no.TIG wire feeder with wire preheating090-000236-00502PL 2018-1-16

tigSpeed oscillation drive 45 coldwirezzzzzzzzTIG cold wire welding with dynamic wire feed systemDynamic wire feeding for a controllable weld pool even with positional welding: The wire feedingis superimposed using a forward and backward movement4-roll drive. Equipped for 1.0 mm 1.2 mm steel wiresCan be used with any TIG welding machineOscillating frequencyWire feeder weightDesignationTIG wire feeder with adjustable pulse frequencytigSpeed oscillation drive 45 hotwirezzzzzzzzzzzzzzzzzz1 Hz - 16 Hz28 kgPUUnit1090-000181-00502TIG cold wire and hot wire welding with dynamic wire feed systemDynamic wire feeding for a controllable weld pool even with positional welding: The wire feedingis superimposed using a forward and backward movementUp to 100 % faster welding speeds compared to TIG weldingUp to 60% improvement in deposition rateDilution reduced by up to 60%Heat supply to the wire for improved deposition rate and an even lower risk of weld errorsWorkpiece lead to connect the hot wire current is included in the supply package4-roll drive. Equipped for 1.0 mm 1.2 mm steel wiresCan be used with any TIG welding machineHot wire currentDuty cycle 40 C40 A - 180 A180 A / 35 %150 A / 60 %130 A / 100 %1 Hz - 16 Hz34 kgOscillating frequencyWire feeder weightDesignationTIG wire feeder with adjustable pulse frequencyand wire pre-heatingPL 2018-1-16Item no.PUUnit1Item no.090-000180-00502EWM AG /// www.ewm-group.com11

AccessoriesAccessoriesFR tigSpeedzzzzzzzzRemote control for tigSpeed systemAll welding parameters directly adjustable at workplacePlastic casing with retaining clip, 12-pole connection socketWith pre-fitted 5-m connection cableDesignationPUUnit1Remote controlTIG W AW 5POLzzItem no.094-019921-00000Intermediate hose package, water-cooled, filler wire, incl. strain reliefCross-section95 mm²DesignationIntermediate hosepackage, water-cooled,filler wire, incl. strainreliefADAP tigSpeedHose package lengthm2.05.010.0DesignationAdapter for tigSpeed intermediate hose package for connection to equipment from othermanufacturersConversion kit for aluminiumzzConversion kit foraluminiumzzConversionkit for fluxcored wireWire ØWire Ø 2mm0.81.01.22.4mm1.01.21.63.2Wire ØWire Ø 2mm0.8 - 0.91 - 1.21.4 - 1.62.8mm0.8 - 0.91.4 - 1.62 - 2.43.2DesignationWith wheel assembly kit with strain relief12EWM AG /// 94-019139-00010PUUnit1Item no.PUItem -00000Includes 2 twin rolls, 2 gears, 2 pressure rolls and 2 spacer ringsDesignationON WAK tigSpeed1Item no.Includes 4 twin rollers, 2 gears and 2 spacer ringsDesignationConversion kit for flux cored wirePUUnitRollerdiametermmUnit371PUPUUnit1Item 0092-000413-00000Item no.092-007927-00000PL 2018-1-16

DM 842 Ar/CO2 230bar DzzzzzzzzzzzzzzPressure regulator with manometerManufactured in accordance with ISO 2503Maximum primary pressure of 230 barSingle-stageInfinite and highly accurate adjustmentSafety manometer with pressure meter or flow meter (bar/psi or litres per minute)With cut-off valveGas typeHose connectionCylinder connectionCylinder pressureStandardsDesignationPressure regulator withmanometerTigexzzArgon/CO2/mixed gasG 1/4“RHW21,8x1/14“ RH230 barISO 2503PUUnit1Gas flowl15.030Item no.394-002910-00015394-002910-00030Single stage pressure regulator with float type meter for flow measurementCylinder pressureStandards200 barISO 2503Flow rwith flowmeterPL 2018-1-16Gas typeArgon/H2 (forming gas)Argon / MixCylinderHosethread connectionW 21,8 x1/14“LHW 21,8 x1/14“G3/8“ LHG 1/4“Gasflowl/min0 - 200-50 - 20Item 0EWM AG /// www.ewm-group.com13

AccessoriesAccessoriesAK300zzWire spool adapter for use with a wire basket spool (B 300)DesignationPUUnit1Wire spool adapter B300Steel liner, stainless .6 - 11.53.31.2 - 1.62.04.0Wire ØInside ØSteellinermmmmOutsideØmm0.6 - 11.53.31.2 - 1.62.04.0Wire ØInside ØDesignationInlet guide for steellinersEWM AG /// 4.53.54.5Unit1Wire ØInside ØOutside ØMaterialSteel liner, brass14PUItem nlet guide for steel linersLengthMaterialDesignationSteel liner, brass094-001803-00001MaterialDesignationSteel linerItem no.Item 3092-018693-000041.2 mm - 1.6 mm2 mm4 mmBrassLengthm3.54.5PUUnitOutside liner Ømm3.34.0PUUnit12Item no.092-018697-00003092-018697-00004Item no.094-020159-00000094-020069-00000PL 2018-1-16

Combined liner, PAzzzzLiner (combined liner) for feeding CrNi, aluminium, flux cored wires and CuSi wiresManufactured to length, with collet and O-ringWire ØInside ØOutside ØColour codeMaterialDesignationCombined liner, PAInlet guide for plastic linersDesignationInlet guide for plastic linersPL 2018-1-161.2 mm - 1.6 mm2 mm4 mmGreyPALengthm3.54.5PUUnit1PUUnit12Item no.092-018706-00003092-018706-00004Item no.094-014033-00000094-014032-00001EWM AG /// www.ewm-group.com15

Cold/hot wire welding torchesCold/hot wire torchHigh process reliability, high welding speed, extremely simple handlingYou are optimally equipped for every task with our cold/hot wire torches, whether you require long weldseams, work in confined spaces or need positional welding.We offer four different welding torches for your cold/hot wire welding tasks – there is one suitable for everyapplication: small, versatile and high-performing with optimum shielding gas coverage.Cold/hot wire torch with external wire feed Ideal for welding very hard or very soft wires (aluminium, chrome/nickel) No jamming of the wire in narrow feed spotsCold/hot wire torch with internal wire feed Optimum handling since there is no wire feed in the way Excellent freedom of movement when weldingOur welding torches are fitted with a flexible wire support as standard. A large number of other equipmentoptions are available to you to meet all application needs*:Flex bracket, shortFlex bracket, long Standard equipment Can be used for mostapplications Freely adjustable between15 and 41 Specially for pipe welding Available in left- and righthanded design Freely adjustable between20 and 41 15 41 -20 Fixed feed angleMini Easy adjustment Feed angle not adjustable Available with angles of 30 ,39 and 42 For very narrow operatingpoints Suitable for cold wire only Optimum view of weld pool 35 0 41 *You will find a detailed list of other equipment options in our spare parts catalogue.16EWM AG /// www.ewm-group.comPL 2018-1-16

TIG 260 CW/HW Highly compact design for working in confined spaces Optimum shielding gas coverage thanks to Multilayer gasdiffuser 260 A/100% (DC) 185 A/100% (AC/DC)TIG 450 CW/HW High duty cycles, ideal for long weld seams andcontinuous use Optimum shielding gas coverage thanks to Multilayergas diffuser 400 A/100% (DC) 280 A/100% (AC/DC)TIG-SR 18 CW/HW Consumables compatible with SR-18 weldingtorches 300 A/100% (DC) 210 A/100% (AC/DC)comfyTig CW/HW TIG cold/hot wire torch in MIG/MAG grip Easy for welder to adapt to TIG welding after MIG/MAG welding Consumables compatible with SR-18 SC weldingtorches 300 A/100% (DC) 210 A/100% (AC/DC)PL 2018-1-16EWM AG /// www.ewm-group.com17

Cold/hot wire welding torches – TIG260 GRIPTIG260 GRIPSuitable consumables can be found on Page 26zzzzzzzzzzzzBetter accessibility in cramped spaces compared to common hot/cold wire torchesthanks to compact constructionWire feeding quantity setting duringweldingErgonomic GRIP handle for a secure holdand ergonomic useReplaceable steel/plastic linerReplaceable wire feed rotatable through270 Excellent HF safetyEquipment as delivered:Gas diffuser, multi-layer: Ø 2.4 mmzz Gas nozzle: Ø 10 mm, size 8zz Tungsten electrode E3 (purple): Ø 2.4 mmzz Back cap, shortzzTIG 260 GRIP WD CW U/D HFLDuty cycle DCDuty cycle ACElectrode ØTorch connectionControl cable connectionShielding gas supplyFiller wire ØzzzzWater cooled TIG welding torch with a separate cold wire feedWire feed integrated in the gripDesignationTIG welding torch, coldwire, up/downTIG 260 GRIP WD HW U/D HFLzzzzTIG welding torch, hot/cold wire, Up/DownEWM AG /// www.ewm-group.comHose package lengthm3.04.0PUUnit1Item no.094-500167-10203094-500167-10200Water cooled TIG welding torch with a separate cold and hot wire feedWire feed integrated in the gripDesignation18260 A / 100 %185 A / 100 %1.6 mm - 3.2 mmDecentral 35 mm² (pin Ø 13 mm²)Burndy, 12-poleG 1/4“ RH, crown nut0.8 mm - 1 mmHose package lengthm3.04.0PUUnit1Item no.094-500169-10203094-500169-10200PL 2018-1-16

Suitable consumables can be found on Page 26TIG 260 GRIP WD CW WO U/D HFLzzzzWater cooled TIG welding torch with a separate cold wire feedIdeal for welding extremely soft or extremely hard wires thanks to external wire feedDesignationTIG welding torch, coldwire, up/downTIG 260 GRIP WD HW WO U/D HFLzzzzPUUnit1Item no.094-500168-10203094-500168-10200Water cooled TIG welding torch with a separate cold and hot wire feedIdeal for welding extremely soft or extremely hard wires thanks to external wire feedDesignationTIG welding torch, hot/cold wire, Up/DownPL 2018-1-16Hose package lengthm3.04.0Hose package lengthm3.04.0PUUnit1Item no.094-500170-10203094-500170-10200EWM AG /// www.ewm-group.com19

Cold/hot wire welding torches – TIG450 GRIPTIG450 GRIPSuitable consumables can be found on Page 27zzzzzzzzzzWire feeding quantity setting duringweldingErgonomic GRIP handle for a secure holdand ergonomic useReplaceable steel/plastic linerReplaceable wire feed rotatable through270 Excellent HF safetyEquipment as delivered:Gas diffuser, multi-layer: Ø 3.2 mmzz Gas nozzle: Ø 10 mm, size 6zz Tungsten electrode E3 (purple): Ø 3.2 mmzz Back cap, shortzzTIG 450 GRIP WD CW U/D HFLDuty cycle DCDuty cycle ACTorch connectionControl cable connectionShielding gas supplyzzzzWater cooled TIG welding torch with a separate cold wire feedWire feed integrated in the gripDesignationTIG welding torch, coldwire, up/downTIG 450 GRIP WD HW U/D HFLzzzzTIG welding torch, hotwire, up/downEWM AG /// www.ewm-group.comHose package lengthm3.04.0PUUnit1Item no.094-500094-10203094-500094-10200Water cooled TIG welding torch with a separate cold and hot wire feedWire feed and hot wire current lead integrated in gripDesignation20400 A / 100 %280 A / 100 %Decentral 35 mm² (pin Ø 13 mm²)Burndy, 12-poleG 1/4“ RH, crown nutHose package lengthm3.04.0PUUnit1Item no.094-500098-10203094-500098-10200PL 2018-1-16

Suitable consumables can be found on Page 27TIG 450 GRIP WD CW WO U/D HFLzzzzWater cooled TIG welding torch with a separate cold wire feedIdeal for welding extremely soft or extremely hard wires thanks to external wire feedElectrode ØFiller wire ØDesignationTIG welding torch, coldwire, up/downTIG 450 GRIP WD HW WO U/D HFLzzzz1.6 mm - 3.2 mm0.8 mm - 1.6 mmHose package 00Water cooled TIG welding torch with a separate cold and hot wire feedIdeal for welding extremely soft or extremely hard wires thanks to external wire feedElectrode ØFiller wire ØDesignationTIG welding torch, hotwire, up/downPL 2018-1-16Item no.1.6 mm - 3.2 mm0.8 mm - 1.6 mmHose package lengthm3.04.0PUUnit1Item no.094-500158-10203094-500158-10200EWM AG /// www.ewm-group.com21

Cold/hot wire welding torches – TIG-SR 18 GRIPTIG-SR 18 GRIPSuitable consumables can be found on Page 28zzzzzzzzzzzzWire feeding quantity setting duringweldingCompatible with SR replacement partsErgonomic GRIP handle for a secure holdand ergonomic useReplaceable steel/plastic linerReplaceable wire feed rotatable through270 Excellent HF safetyEquipment as delivered:Gas nozzle: Ø 6.5 mm, size 4zz Collet body with gas lens: Ø 3.2 mmzz Collet: Ø 3.2 mmzz Tungsten electrode E3 (purple): Ø 3.2 mmzz Back cap, shortzzTIG-SR 18 GRIP WD CW U/D HFLDuty cycle DCDuty cycle ACElectrode ØTorch connectionControl cable connectionShielding gas supplyFiller wire ØzzzzWater cooled TIG welding torch with a separate cold wire feedWire feed integrated in the gripDesignationTIG welding torch, coldwire, up/downTIG-SR 18 GRIP WD HW U/D HFLzzzzTIG welding torch, hotwire, up/downEWM AG /// www.ewm-group.comHose package lengthm3.04.0PUUnit1Item no.094-500102-10203094-500102-10200Water cooled TIG welding torch with a separate cold and hot wire feedWire feed and hot wire current lead integrated in gripDesignation22300 A / 100 %210 A / 100 %1 mm - 4 mmDecentral 35 mm² (pin Ø 13 mm²)Burndy, 12-poleG 1/4“ RH, crown nut0.8 mm - 1.6 mmHose package lengthm3.04.0PUUnit1Item no.094-500106-10203094-500106-10200PL 2018-1-16

Suitable consumables can be found on Page 28TIG-SR 18 GRIP WD CW WO U/D HFLzzzzWater cooled TIG welding torch with a separate cold wire feedIdeal for welding extremely soft or extremely hard wires thanks to external wire feedDesignationTIG welding torch, coldwire, up/downTIG-SR 18 GRIP WD HW WO U/D HFLzzzzPUUnit1Item no.094-500165-10203094-500165-10200Water cooled TIG welding torch with a separate cold and hot wire feedIdeal for welding extremely soft or extremely hard wires thanks to external wire feedDesignationTIG welding torch, hotwire, up/downPL 2018-1-16Hose package lengthm3.04.0Hose package lengthm3.04.0PUUnit1Item no.094-500171-10203094-500171-10200EWM AG /// www.ewm-group.com23

Cold/hot wire welding torches – comfyTigcomfyTigSuitable consumables can be found on Page 29zzzzzzzzzzHardly any difference in operation whenswitching from MIG/MAG to cold or hotwire weldingConsumables compatible with TIG-SR 18 SCReplaceable steel/plastic linerReplaceable wire feed rotatable through270 Excellent HF safetyEquipment as delivered:Gas nozzle: Ø 12.5 mm, size 8zz Collet body with gas lens: Ø 3.2 mmzz Collet: Ø 3.2 mmzz Tungsten electrode E3 (purple): Ø 3.2 mmzzcomfyTig 18-1 CWDuty cycle DCDuty cycle ACElectrode ØTorch connectionControl cable connectionShielding gas supplyFiller wire ØzzzzWater cooled TIG welding torch with a separate cold wire feedWire feed integrated in the gripDesignationTIG welding torch, coldwire, up/down24EWM AG /// www.ewm-group.com300 A / 100 %210 A / 100 %1 mm - 4 mmDecentral 35 mm² (pin Ø 13 mm²)Burndy, 12-poleG 1/4“ RH, crown nut0.8 mm - 1.6 mmHose package lengthm3.04.0PUUnit1Item no.094-500145-00603094-500145-00600PL 2018-1-16

Suitable consumables can be found on Page 29comfyTig 18-1 HWzzzzWater cooled TIG welding torch with a separate cold and hot wire feedWire feed and hot wire current lead integrated in gripDesignationTIG welding torch, hotwire, up/downPL 2018-1-16Hose package lengthm3.04.0PUUnit1Item no.094-500149-00603094-500149-00600EWM AG /// www.ewm-group.com25

Cold/hot wire welding torchesConsumables TIG260 GRIP25.633.013.0299.19.29.34.11.188.16.76.8u The consumables featured show the standard "Flex bracket, short" design only. You will find other designs such as "Flex bracket, long", "Mini", fixed feed angles ormodels equipped with Jumbo gas nozzles in our spare parts catalogue.ElectroItem DesignationSizeNozzle ØWire ØThreadLengthMaterialPU Item no.de ØmmmmmmmmUnit1.1 Gas nozzle46.526Ceramic10 094-012672-000001.1 Gas nozzle6826Ceramic10 094-012405-000001.1 Gas nozzle81026Ceramic10 094-011756-000001.1 Gas nozzle1011.526Ceramic10 094-011980-000001.2 Gas nozzle66.536Ceramic10 094-012673-000001.2 Gas nozzle7836Ceramic10 094-012674-000001.2 Gas nozzle81036Ceramic10 094-011982-000001.2 Gas nozzle1011.536Ceramic10 094-011757-000002Contact tip0.8M628CuCrZr10 094-013071-000002Contact tip0.9M628CuCrZr10 094-013122-000002Contact tip1M628CuCrZr10 094-013072-000002Contact tip, aluminium welding0.8M628E-Cu10 094-016105-000002Contact tip, aluminium welding0.9M628E-Cu10 094-016106-000002Contact tip, aluminium welding1M628E-Cu10 094-016107-000002Contact tip, aluminium welding1.2M628E-Cu10 094-016108-000003.02 Crown nut10 094-009034-000024.1 InsulatorStandardTeflon10 094-011979-000005.6 Gas diffuser, multi-layer1.635.51394-002357-000005.6 Gas diffuser, multi-layer2.435.55394-002038-000005.6 Gas diffuser, multi-layer3.235.55394-002358-000006.1 Back capshortPlastic5094-011752-000006.2 Back capmediumPlastic5094-011753-000009Flex bracket (15–41 )1094-019613-000009.1 Large spool/drum1094-019543-000009.2 Support plate1094-021998-000009.3 Hexagonal nut20 074-000071-00000Liners can be found on Page 1426EWM AG /// www.ewm-group.comPL 2018-1-16

Consumables TIG450 .8u The consumables featured show the standard "Flex bracket, short" design only. You will find other designs such as "Flex bracket, long", "Mini", fixed feed angles ormodels equipped with Jumbo gas nozzles in our spare parts catalogue.ElectroItem DesignationSizeNozzle ØWire ØThreadLengthMaterialPU Item no.de ØmmmmmmmmUnit1.1 Gas nozzle57.537Ceramic10 094-009646-000001.1 Gas nozzle61037Ceramic10 094-009647-000001.1 Gas nozzle81337Ceramic10 094-009648-000001.1 Gas nozzle101537Ceramic10 094-009649-000002Contact tip0.8M628CuCrZr10 094-013071-000002Contact tip0.9M628CuCrZr10 094-013122-000002Contact tip1M628CuCrZr10 094-013072-000002Contact tip1.2M628CuCrZr10 094-014317-000002Contact tip, aluminium welding0.8M628E-Cu10 094-016105-000002Contact tip, aluminium welding0.9M628E-Cu10 094-016106-000002Contact tip, aluminium welding1M628E-Cu10 094-016107-000002Contact tip, aluminium welding1.2M628E-Cu10 094-016108-000003Connecting sleeve2094-019544-000003.02 Crown nut10 094-009034-000024.1 InsulatorStandardTeflon10 094-011759-000005.6 Gas diffuser, multi-layer1.651Brass1094-023018-000005.6 Gas diffuser, multi-layer2.451Brass5094-004969-000005.6 Gas diffuser, multi-layer3.251Brass5094-006255-000006.1 Back capshortPlastic5094-010723-000006.2 Back caplongPlastic5094-010601-000009Flex bracket (15–41 )1094-019613-000009.1 Large spool/drum1094-019543-000009.2 Torch holder, filler wire1094-017907-000029.3 Hexagonal nut20 074-000071-000009.4 Sealing ring10 094-019391-00000Liners can be found on Page 14PL 2018-1-16EWM AG /// www.ewm-group.com27

Cold/hot wire welding torchesConsumables TIG-SR 18 GRIP9233.019.19.29.33.026.25.11.32.286.73.18.16.8u The consumables featured show the standard "Flex bracket, short" design only. You will find other designs such as "Flex bracket, long", "Mini", fixed feed angles or models equipped with Jumbo gas nozzles in our spare parts catalogue.ElectroItem DesignationSizeNozzle ØWire ØThreadLengthMaterialPU Item no.de ØmmmmmmmmUnit1.3 Gas nozzle for gas lens46.542Ceramic10 094-001320-000001.3 Gas nozzle for gas lens5842Ceramic10 094-001321-000001.3 Gas nozzle for gas lens69.542Ceramic10 094-001322-000001.3 Gas nozzle for gas lens71142Ceramic10 094-001195-000001.3 Gas nozzle for gas lens812.542Ceramic10 094-001196-000001.3 Gas nozzle for gas lens1219.542Ceramic10 094-001323-000002Contact tip0.8M628CuCrZr10 094-013071-000002Contact tip0.9M628CuCrZr10 094-013122-000002Contact tip1M628CuCrZr10 094-013072-000002Contact tip1.2M628CuCrZr10 094-014317-000002Contact tip, aluminium welding0.8M628E-Cu10 094-016105-000002Contact tip, aluminium welding0.9M628E-Cu10 094-016106-000002Contact tip, aluminium welding1M628E-Cu10 094-016107-000002Contact tip, aluminium welding1.2M628E-Cu10 094-016108-000002.2 Collet body with gas lens1.6Brass10 094-001325-000002.2 Collet body with gas lens2 - 2.4Brass10 094-001192-000002.2 Collet body with gas lens3.2Brass10 094-001193-000002.2 Collet body with gas lens4Brass10 094-001326-000003Connecting sleeve2094-019544-000003.02 Crown nut10 094-009034-000023.1 AdaptersXLTeflon10 094-001194-000005.1 Collet450Copper10 094-001312-000005.1 Collet1.650Copper10 094-000931-000005.1 Collet2.450Copper10 094-000932-000005.1 Collet3.250Copper10 094-000935-000006.2 Back capshortPlastic10 094-001120-000009Flex bracket (15–41 )1094-019613-000009.1 Large spool/drum1094-019547-000009.2 Bracket for wire feed1094-019481-000019.3 Hexagonal nut20 074-000071-00000Liners can be found on Page 1428EWM AG /// www.ewm-group.comPL 2018-1-16

Consumables .8u The consumables featured show the standard "Flex bracket, short" design only. You will find other designs such as "Flex bracket, long", "Mini", fixed feed angles ormodels equipped with Jumbo gas nozzles in our spare parts catalogue.ElectroItem DesignationSizeNozzle ØWire ØThreadLengthMaterialPU Item no.de ØmmmmmmmmUnit1.3 Gas nozzle for gas lens46.542Ceramic10 094-001320-000001.3 Gas nozzle for gas lens5842Ceramic10 094-001321-000001.3 Gas nozzle for gas lens69.542Ceramic10 094-001322-000001.3 Gas nozzle for gas lens71142Ceramic10 094-001195-000001.3 Gas nozzle for gas lens812.542Ceramic10 094-001196-000001.3 Gas nozzle for gas lens1219.542Ceramic10 094-001323-000002Contact tip0.8M628CuCrZr10 094-013071-000002Contact tip0.9M628CuCrZr10 094-013122-000002Contact tip1M628CuCrZr10 094-013072-000002Contact tip1.2M628CuCrZr10 094-014317-000002Contact tip, aluminium welding0.8M628E-Cu10 094-016105-000002Contact tip, aluminium weld

Hot wire Welding speed comparison in cm/min.: PF position: manual TIG welding with 3.2 mm fi ller wire; tigSpeed cold wire and tigSpeed hot wire with 1.0 mm fi ller wire 20 15 10 5 0 Welding speed [cm/min.] tigSpeed cold wire TIG manual tigSpeed hot wire With TIG cold/hot wire welding, the we

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