User‘s Manual Diagnostic Kit - HEIDENHAIN
User‘s ManualPWM 9Diagnostic KitSoftware508334-072/2018
Contents1 General. 71.1 How to use this manual. 71.2 Safety precautions. 81.3 Calibration. 101.4 Description of the components . 111.4.1 Contents of the PWM case . 111.4.2 PWM basic unit . 121.5 Items supplied . 131.6 Description of the PWM 9 phase angle measuring unit. 171.7 PWM 9 functions. 181.8 Power supply unit. 191.9 Software . 201.10 Description of the displays . 212 Identifying the encoder output signals (encoder interfaces). 232.1 Incremental interfaces. 232.2 Absolute interfaces. 243 General measuring setup . 253.1 Measuring equipment . 253.2 Connecting the measuring equipment . 254 Basic oscilloscope settings . 274.1 Requirements to the oscilloscope . 274.2 Analog interfaces 1 Vpp and 11 µApp . 274.2.1 Measuring incremental signals . 274.2.2 Measuring the reference mark signal . 284.2.3 Measuring TTL/HTL square-wave signals . 295 Measuring with PWM 9 . 315.1 Measuring in PWT MODE 11 µApp or 1 Vpp . 315.1.1 Checking the signal quality in the PWT MODE . 325.1.2 Checking the signal amplitude in the PWT MODE . 335.1.3 Checking the reference mark signal in the PWT MODE . 355.1.4 Tolerances for measuring the reference mark signal (examples) . 375.2 Adjustment aid for mounting the scanning heads of exposed encoders . 385.2.1 Preparations . 395.2.2 Beginning of measurement . 425.2.3 Basic adjustment . 425.2.4 Measurement: One reference mark . 435.2.5 Measurement: Multiple reference marks . 445.2.6 Messages in the PWT MODE . 455.2.7 Errors during measurement . 495.3 Measuring in the PWM MODE . 515.3.1 Description of the PWM MODE display . 525.3.2 Description of the soft-key row . 535.3.3 Description of the INFO soft key . 545.3.4 Description of the OPT soft key (options) . 555.3.5 Assignment of the BNC sockets . 565.3.6 Changing the BNC sockets and memory assignment . 565.3.7 Possible assignments of the BNC sockets . 575.3.8 Display of on-to-off ratio and phase shift . 595.3.9 MODE display . 615.3.10 UNIVERSAL COUNTER MODE . 625.3.11 Mode DETERMINE PULSE NUMBER . 635.3.12 MEASURE U/I mode . 665.3.13 MEASURE AMPLITUDE mode . 70
5.4 EXPERT MODE . 755.4.1 Selecting EXPERT MODE functions . 755.4.2 Changing the U-MSYS supply voltage . 765.4.3 Input of PRESET VALUE . 775.4.4 PEAK HOLD . 785.4.5 Description of PARAMETER programming . 805.4.6 Parameter settings . 815.5 Measuring with the multi-functional interface board1 Vpp, absolute, Zn/Z1, EnDat, SSI 915.5.1 Encoders with Zn/Z1 track and 1 Vpp interface . 915.5.2 Encoders with EnDat and 1 Vpp interface . 925.5.3 Encoders with SSI and 1 Vpp interface (5 V operating voltage) . 925.5.4 Encoders with programmable SSI and 1 Vpp interface(10 – 30 V operating voltage) . 925.6 Operating the 1 Vpp absolute interface. 935.6.1 Selecting the interface on the power-on screen . 935.6.2 Selecting the interface via parameter . 945.6.3 Fast changeover from AB to CD track . 955.6.4 Possible settings when programmable SSI interface is selected . 966 Activating another PWM measuring mode. 996.1 General explanations of the different modes . 996.2 Activating the PWT MODE. 1006.3 Switching from PWT MODE to PWM MODE . 1006.4 Switching from PWM MODE to PWT MODE . 1016.5 Activating the EXPERT MODE . 1026.6 Restoring the factory default configuration . 1027 Overview of the adapter cables. 1037.1 Adapter (assignment converter) for non-HEIDENHAIN wiring . 1037.2 1 Vpp and TTL interface boards. 1047.3 11 µApp interface board . 1057.4 HTL interface board. 1067.5 Interface board absolute / 1 Vpp, sinusoidal commutating signal Zn/Z1 . 1077.6 Interface board absolute/1 Vpp, EnDat/SSI/SSI programmable encoders;measurement at encoder side . 1087.7 Interface board absolute/1 Vpp, EnDat encoders;measurement at control side . 1097.8 Interface board absolute/1 Vpp, motor encoders EnDat/SSI/ SSI programmable . 1107.9 TNC with 15-pin/25-pin D-sub connectors and 1 Vpp, TTL, 11 µAppinterface boards (position encoders) . 1117.10 TNC with 25-pin D-sub connectors, Zn/Z1 (1 Vpp),EnDat (1 Vpp) (motor encoders) . 1127.11 Encoders with TTL -- 11 µApp switch . 1137.11.1 Overview of TTL/11 µApp adapter cables and feed-through mode . 1147.11.2 Measuring TTL output signals in feed-through mode . 1147.11.3 Measuring 1 Vpp output signals in feed-through mode . 1157.11.4 Overview of adapter cables: Direct drives – incremental encoders . 1167.11.5 Overview of adapter cables: Direct drives – absolute encoders . 1177.12 FANUC TTL adapter . 1187.13 1 Vpp/DRIVE-CLiQ adapter cables. 1198 Interface description. 1218.1 General . 1218.2 Analog interfaces . 1218.2.1 Incremental signals11 µApp . 1218.2.2 Incremental signals 1 Vpp . 1238.2.3 Incremental signals1 Vpp with commutating signals . 127
8.3 Square-wave interfaces . 1288.3.1 Incremental signals TTL with square-wave interface . 1288.3.2 Incremental signals HTL with square-wave interface . 1318.4 Absolute interfaces. 1348.4.1 Serial . 1348.4.2 Synchronous serial SSI . 1448.4.3 Synchronous serial SSI programmable . 1469 Pin layouts . 1519.1 Interface boards. 1519.2 Power supply connector (female). 1529.3 EnDat 2.1. 1539.4 SSI serial interface. 1549.5 Serial interface SSI programmable . 1549.6 Standard HEIDENHAIN cables . 1559.7 Motor encoders and absolute encoders. 1609.8 Adapter cable 17-pin/25-pin; PWM to subsequent electronics (Mot.Enc.1 Vpp). 1629.9 Round adapter, 9-pin/15-pin D-sub connector (Pos.Enc./Pos.Enc) (11 µApp). 1639.10 Connecting cable 1 Vpp/TTL/HTL, 12-pin/12-pin for PWM OUT. 1649.11 Connecting cable 1 Vpp 12-pin/12-pin for PWM IN . 1659.12 Connecting cable TTL/HTL 12-pin/12-pin for PWM IN. 1669.13 Connecting cable 1 Vpp 12-pin/12-pin for PWM OUT . 1679.14 Connecting cable TTL/HTL 12-pin/12-pin for PWM OUT. 1689.15 Connecting cable 11 µApp 9-pin/9-pin for PWM OUT . 1699.16 Connecting cable 11 µApp 9-pin/9-pin for PWM IN. 1709.17 Adapter cable 12-pin/15-pin; PWM to TTL D-sub subsequent electronics (Pos.Enc.) 1719.18 Adapter cable 15-pin D-sub (Pos.Enc.); 9-pin (Pos.Enc.) for PWM OUT (1 Vpp) . 1729.19 Adapter cable 15-pin D-sub (Pos.Enc.); 12-pin (Pos.Enc.) for PWM OUT (1 Vpp) . 1739.20 Adapter cable 15-pin D-sub (Pos.Enc.); 12-pin (Pos.Enc.) for PWM OUT (TTL). 1749.21 Adapter connector 11 µApp 15-pin, assignment converter internal shieldPIN 5 to PIN 13 . 1759.22 Adapter cable 12-pin/12-pin; PWM to TTL interface electronics (APE) (Pos.Enc.) . 1769.23 Adapter cable 17-pin/17-pin; PWM to motor (Pos.Enc.EnDat) . 1779.24 Adapter TTL M23 12-pin (Pos.Enc.) -- 11 µApp M23 9-pin (Pos.Enc.). 1789.25 Adapter cable to IK 115 / IK 215 interface card . 1799.26 Adapter, round 12-pin/15-pin D-sub connector(Pos.Enc./Pos.Enc) (1 Vpp/TTL). 1809.27 Adapter with 14-pin PCB connector . 1819.28 Adapter cable TTL Sub-D 15-pin. (Pos.Enc.) -- 11 µApp M23, 9-pin (Pos.Enc.) . 1829.29 Adapter cable 17-pin/15-pin; PWM to subsequent electronics (Pos.Enc.EnDat). 1839.30 Adapter cable 17-pin/25-pin; PWM to subsequent electronics (Mot.Enc.EnDat) . 1849.31 Adapter cable 17-pin/17-pin; PWM to motor (Mot.Enc. 1 Vpp) . 1859.32 Adapter cable 17-pin/17-pin; PWM to motor (Mot.Enc.EnDat). 1869.33 Adapter connector Zn/Z1 ID 349312-01 transforming Mot.Enc. into Pos.Enc. . 1879.34 Adapter connector Zn/Z1 ID 349312-02 transforming Pos.Enc. into Mot.Enc. . 1889.35 Adapter connector EnDat/SSI ID 349312-03 transforming Mot.Enc. into Pos.Enc. . 1899.36 Adapter connector EnDat/SSI ID 349312-04 transforming Pos.Enc. into Mot.Enc. . 1909.37 Adapter cable for connecting the PWM to the PCB connector of the encoder . 1919.38 Adapter cable 12-pin/14-pin; PWM to encoders with M12 connectors (1 Vpp/TTL) . 1929.39 Adapter cable 12-pin/15-pin; PWM to TTL interface electronics (APE) D-sub(Pos.Enc.) . 1939.40 Adapter cable 11 µApp 9/15-pin for PWM OUT . 1949.41 Adapter connector; coupling to connector; 12-pin; M23/M23 (1 Vpp/TTL). 1959.42 Adapter cable 17-pin/25-pin; TNC with 25-pin D-sub connector(Pos.Enc./Mot.Enc. 1 Vpp/ZnZ1 and 1 Vpp/ZnZ1). 1969.43 Adapter cable 17-pin/25-pin; TNC with 25-pin D-sub connector(Pos.Enc./Mot.Enc. 1 Vpp/EnDat) . 197
9.44 Adapter cable 17-pin/15-pin; TNC with 15-pin D-sub connector(Pos.Enc. 1 Vpp/EnDat) .9.45 Adapter cable 17-pin/25-pin; TNC with 25-pin D-sub connector(Pos.Enc./Mot.Enc. 1 Vpp/ZnZ1).9.46 Adapter cable 25-pin D-sub (Mot.Enc.); 12-pin (Pos.Enc.) for PWM IN.9.47 Adapter cable 17-pin/14-pin; PWM to encoders with M12 connectors (EnDat).9.48 Adapter cable FANUC TTL 20-pin / HEIDENHAIN TTL 12-pin .9.49 Adapter cable FANUC TTL 20-pin / HEIDENHAIN TTL 12-pin .9.50 Adapter cable 12-pin/12-pin; PWM to PCB connector (1 Vpp, TTL, HTL) (Pos.Enc.).9.51 Adapter cable with 15-pin PCB connector.9.52 Adapter cable DRIVE-CLiQ 1 Vpp 12/25-pin for PWM OUT .19819920020120220320420520610 FST 2 leak tester . 20710.1 Description . 20710.2 Explanation of the control elements. 20710.3 Application example . 20810.4 Specifications . 20911 ROD 486 rotary encoder . 21111.1 Description . 21111.2 Specifications . 21112 Specifications . 21312.1 PWM 9 basic unit . 21312.2 11 µApp interface board . 21612.3 1 Vpp interface board . 21712.4 1 Vpp absolute interface board. 21912.5 TTL interface board . 22112.6 HTL interface board . 22212.7 PWM power supply unit. 22313 Contacts. 22513 Your HEIDENHAIN helpline . 22513 The HEIDENHAIN technical helpline . 22513 HEIDENHAIN helpline for repairs, spare parts, exchange units,complaints and service contracts . 22513 Technical training. 225
1General1.1How to use this manualAbout thismanualThis User’s Manual is valid for the PWM 9 Encoder Diagnostics Kit, ID 517651-09 with thesoftware 508334-07.Update serviceThis manual is regularly updated.The current (printable) version is available on the Internet in PDF format: www.heidenhain.deNotePrinted copies are only distributed to the participants of our service training courses and areenclosed with new test units.Explanation ofthe symbolsSymbols represent the type of information.NoteE.g., reference to more detailed information in another chapter.AttentionE.g., indication of error messages that may be displayed or repetition of program steps.DANGERE.g., information that incorrect operation may cause the danger of electric shock or lead tothe destruction of components.OtherdocumentationFor more information please refer to the following documentation:Target groupThe activities described in this manual may only be performed by specialists for service,maintenance and commissioning who have profound knowledge of electronics, electricalengineering and NC machine-tool technology. Documentation of the machine tool builder Interface descriptions (HEIDENHAIN) Mounting instructions of the encoders Encoder brochures (www.heidenhain.de)NoteKeep these instructions for later reference!ScreendisplaysNoteThe pictures of displays in the manual depend on the encoder type connected and on thesetting of the PWM. Thus, they may differ from your testing situation.The images only serve as examples!HEIDENHAIN PWM 9 User's Manual7
1.2Safety precautionsNoteObserve the safety precautions below to avoid injury or damage to persons or products.To avert potential dangers, only use the product in the manner described!Before you integrate the test units into the position control loop of an NC-controlledmachine tool make sure that1. the machine is switched off2. all connectors are disengagedObserve the ESD precautions!DANGERDo not operate defective units!Do not operate the device, if power cord, power supply unit or test unit are damaged!Do not change any parameters or encoder voltages at the test units while the machine toolis moving and a test unit is connected to the position control loop!Ensure that vertical axes cannot fall down!AttentionCorrect evaluation of the malfunction of an NC-controlled machine requires fundamentalknowledge about the machine tool, its drives, inverters and NCs as well as their interactionwith the measuring systems.Improper operation of the NC, incorrect NC programming, or incorrect or non-optimizedmachine parameter values can lead to faulty machine performance.Careless treatment or use may cause considerable damage or injury to property orpersons.HEIDENHAIN does not accept any responsibility for direct or indirect damage caused topersons or property through improper use or incorrect operation of the machine.Apart from the information in this manual the general instructions for safety and theprevention of accidents must be observed.The machine manufacturer must be contacted for error diagnosis.NoteSupport is provided by HEIDENHAIN Traunreut or by the HEIDENHAIN agencies, see“Contacts” on page 22581 General
NoteUse protective caps to protect the connector contacts and the electronics from electrostaticcharge and from contamination!HEIDENHAIN PWM 9 User's Manual9
1.3CalibrationIn general the PWM is maintenance-free, since it does not contain any components that aresubject to wear.To ensure exact and correct operation we recommend sending the PWM incl. the interfaceboards to the calibration service of HEIDENHAIN Traunreut every 2 years.NoteCalibration includes a software update!Calibration sticker on PWM 9Calibration sticker on theinterface boardCalibration dateRecommended nextcalibration date101 General
1.4Description of the components1.4.1 Contents of the PWM caseNoteExample configuration; the photos show the contents of the case with optional accessories!HEIDENHAIN PWM 9 User's Manual11
1.4.2 PWM basic unit3 BNC sockets(connection of oscilloscope)LC display(back-lighted)5 soft keys(selection of measuring function)Aluminum housingTilting handle for carrying and placingPull in arrow directionto undo the lock!3 BNC sockets A/B/C(connection ofoscilloscope)Interface boardinserted inPWM slot12Release ofinterface boardIN/OUT for encoder/subsequent electronics(with protective cap)1 General
Power supply unit 24 V DC 1 ADC-IN socketID label with part number (ID)and serial number (SN)NoteState the ID number in all requests!1.5Items suppliedThe PWM 9 universal testing device ID 512134-01comprises:Qty.Designation1PWM 9 (basic unit)374976-011Power adapter (110 – 240 V)313797-041Power cable (3 m)223775-011Adapter cable (10 – 30 V DC, 3 m)317293-013BNC connecting cable254150-021Connecting cable 9-pin (11 µApp)7.3309773-011Connecting cable 12-pin (1 Vpp, TTL, HTL)7.2, 7.4298399-011Connecting cable 17-pin (absolute,1 Vpp)7.5, 7.6, 7.8,7.10323897-011Aluminum case with foam padding822051-011Benutzerhandbuch, German517651-0x1User’s Manual, English517651-2xHEIDENHAIN PWM 9 User's ManualSee chapterID13
OptionsQty.Designation1Manuel d’Utilisation, French111 µApp interface boardRecommended accessories:FST 2 leak tester1 Vpp/11 µApp adapter connectors7.31Adapter connector 15-pin D-sub (Pos.Enc.);9-pin (Pos.Enc.) for PWM IN7.3, 7.9294894-021Connecting cable 11 µApp 9-pin/9-pin for PWM OUT7.3309773-xx1Connecting cable 11 µApp 9-pin/9-pin for PWM IN7.3309774-xx1Adapter cable 2 m, 15-pin D-sub (Pos.Enc.);9-pin (Pos.Enc.) for PWM OUT7.9310198-02289439-021Adapter cable 9/15-pin for PWM OUT7.3368171-xx1Adapter connector 15-pin, assignment converter internal shieldPIN 5 to PIN 137.3317505-0511 Vpp interface boardRecommended accessories:ROD 486 rotary encoder (1000 lines) for testingAdapter connectorFemale connector/male connector (1 Vpp or TTL)7.2323077-021Adapter cable 12-pin/15-pin; PWM to TTL D-sub subsequentelectronics (Pos.Enc.)7.11.1310196-xx1Adapter cable 12-pin/15-pin; PWM to TTL interface electronics(APE) D-sub (Pos.Enc.)7.11.1331693-xx1Adapter cable 12-pin/12-pin; PWM to TTL interface electronics(APE) (Pos.Enc.)7.11.1323466-xx1Adapter cable 2 m, 15-pin D-sub (Pos.Enc.);12-pin (Pos.Enc.) for PWM OUT7.9310199-021Adapter, round 12-pin/15-pin D-sub connector(Pos.Enc./Pos.Enc) (1 Vpp/TTL)7.2, 7.9324555-011Adapter cable 12-pin/14-pin; PWM to encoders with M12connectors (1 Vpp/TTL), (Pos.Enc.)7.2352611-031Adapter cable 1 m, 25-pin D-sub (Pos.Enc.);12-pin (Pos.Enc.) for PWM IN7.9533055-011Adapter cable DRIVE-CLiQ , 1 m, 25-pin D-sub (Pos.Enc.);12-pin (Pos.Enc.) for PWM IN7.13533055-011Adapter cable 12-pin/12-pin; PWM to PCB connector(1 Vpp, TTL, HTL) (Pos.Enc.)7.2, 7.4591118-xx1Adapter cable DRIVE-CLiQ, 12-pin/25-pin for PWM OUT7.13758082-011Connecting cable 12-pin/12-pin for PWM OUT7.2298399-xx1Connecting cable 12-pin/12-pin for PWM OUT7.2298401-xx1Connecting cable 12-pin/12-pin for PWM IN7.2298400-xx111TTL interface board7.12Adapter cable FANUC TTL 20-pin/HEIDENHAIN TTL 12-pin femaleAdapter cable FANUC TTL 20-pin/ HEIDENHAIN TTL 12-pin male323079-01556558-xx577345-01111114See 6-0H373848-011 General
Qty.DesignationSee chapterID1Adapter cable 2 m, 15-pin D-sub (Pos.Enc.);12-pin (Pos.Enc.) for PWM OUT7.9310199-021Connecting cable 12-pin/12-pin for PWM OUT7.2298399-xx1Connecting cable 12-pin/12-pin for PWM OUT7.2298401-xx1Connecting cable 12-pin/12-pin for PWM IN7.2298400-xx1HTL interface board7.4322732-011Connecting cable 12-pin/12-pin for PWM OUT7.4298399-xx1Connecting cable 12-pin/12-pin for PWM OUT7.4298401-xx1Connecting cable 12-pin/12-pin for PWM IN7.4298400-xx1Absolute/1 Vpp interface boardRecommended accessories:Adapter connector Zn/Z1 transforms Mot.Enc. into Pos.Enc.Adapter connector Zn/Z1 transforms Pos.Enc. into Mot.Enc.)Adapter connector EnDat/SSI transforms Mot.Enc. into Pos.Enc.Adapter connector EnDat/SSI transforms Pos.Enc. into Mot.Enc.Connecting cable 1 m: incremental Zn / Z1 (Mot.Enc.)Connecting cable 1 m: absolute EnDat er cable 1 m with 12-pin PCB connector for1 Vpp encoders (EnDat or SSI; Pos.ENC.EnDat)7.8349839-021Adapter cable 1 m with 14-pin PCB connector for1 Vpp encoders with Zn/Z1 track (Pos.Enc.EnDat)7.5330980-011Adapter cable 1 m with 15-pin PCB connector for absolute EnDatencoders (Pos.ENC.EnDat)7.8635349-011Adapter cable 3 m, 17-pin/17-p
9.48 Adapter cable FANUC TTL 20-pin / HEIDENHAIN TTL 12-pin. 202 9.49 Adapter cable FANUC TTL 20-pin / HEIDENHAIN TTL 12-pin. 203 9.50 Adapter cable 12-pin/12-pin; PWM
2 Valve body KIT M100201 KIT M100204 KIT M100211 KIT M100211 KIT M100218 KIT M300222 7 Intermediate cover (double diaphragm) - - - KIT M110098 KIT M110100 KIT M110101 4 Top cover KIT M110082 KIT M110086 KIT M110092 KIT M110082 KIT M110082 KIT M110082 5 Diaphragm KIT DB 16/G KIT DB 18/G KIT DB 112/G - - - 5 Viton Diaphragm KIT DB 16V/S KIT
Carb.3. Repair Kit Carburetor Assembly Walbro WA226 #530069754 Zama C1U--W7 #530069971 1 2 Gasket/3. Dia. Kit 3 KIT D KIT D KIT D KIT D KIT KIT KIT KIT Kit -- Carburetor Assembly No. 530071630 -- C1U--W7D Note: No Repair kits are available for this carburetor, please order the complete assembly part number 530--071630 (C1U--W7D)
17 sinus lift kit/implant prep kit 18 implant prep kit pro/implant prep kit starter 19 mini implant kit/extraction kit 20 explantation kit/periodontal kit 21 resective perio kit/retro surgical kit 22-23 indications 24 trays 25-27 implant prep inserts 28 mini dental implant
Table 3 Additional Ion kits used with the Ion 16S Metagenomics Kit Description Cat. no.[1] Quantity Ion Plus Fragment Library Kit 4471252 1 kit Ion Xpress Barcode Adapters 1-16 Kit[2] 4471250 1 kit Ion PGM Hi‑Q OT2 Kit A27739 1 kit Ion PGM Enrichment Beads 4478525 1 kit Ion PGM Hi‑Q Sequencing Kit (use with Ion PGM .
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