FILLING FOOD –CONSIDER IT BAGGED!

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FILLING FOOD – CONSIDER IT BAGGED!FOOD AND ANIMAL FEED PROFESSIONALLY BAGGEDBEHN BATES FILLING SYSTEMSFOR OPEN-MOUTH BAGS,FFS BAGS AND BIG BAGSBEHN BATES (A member of HAVER & BOECKER)

2 3OUR PASSION: OPTIMUM BAG FILLINGOptimum product protection, improved storage, highOur focus: Food and animal feedadvertising impact, flexible filling volumes, simpleopening and re-closing of the used bags – all these areIt does not matter whether you fillconvincing features of the open-mouth bag.n cocoa powderAfter considering these options you decide at the earlyproject stage which packing material best meets yourn starch & derivativesn sugar, dextrose, maltodextrin & sorbitolproduct and your marketing targets:n flour, baking ingredients & premixesn a pre-fabricated open-mouth gusseted or flat bag maden other food productsof paper, PE and/or PPn an endless gusseted film made of plasticn soybean products, rice & grainn animal feed, pet food & seedwe have the solution:n a big bag or an octabinPackaging concepts that take into account your individualrequests and modern standards such as GMP and HACCP –We advise you with regard to the proper fillingas well as the experience our experts have gained in theirtechnology – decisive factors are the required outputdaily business and evaluated information about trends inand the question as to whether the machine is to bethe packaging market.operated manually or automatically.The linchpin: Your product – Our solution: The right filling technologygravity packermanual operationoutput: up to 160 bags/hfilling machine BOHpre-fabricated bagsmade of paper, PE or PPmanual operationoutput: up to 150 bags/hpre-fabricated bagsmade of paper, PE or PPTOPLINE 300automatic filling and sealingoutput: up to 300 bags/hnet weigher with bagging spout NWEDOsemi-automatic operationoutput: up to 1,200 bags/hTOPLINE 600 and 1200automatic filling and sealingoutput: up to 1,200 bags/hFFS bagsmade of PE filmpowders & flourse.g.: starch, dextrose, maltodextrin,baking ingredients, premixes,second flours, foddersADAMS automatic forming, filling and sealingoutput: up to 1,800 bags/hGWHbig bagsoutput: up to 15 bags/hdepending on the machine designFFS bagsmade of PE filmgranules & grainsGWHe.g.: granulated sugar, rice,cereal, seedFFS systemsautomatic forming, filling and sealingoutput: up to 2,000 bags/hbig bagsoutput: up to 30 bags/hdepending on the machine designBEHN BATES

4 5MANUALLY OPERATED: BOH, GRAVITY PACKER AND NWEDOPackaging companies with low production outputs orYou profit from our experience:only occasional bagging needs do not normally requiren clean bag fillingfilling systems with automatic empty bag applicationand full bag discharge. Even so they still demand precisedue to product-specifically chosen filling spout withfilling of their products. We offer the right solution:all-side clamping jawsn BOH filling stationn space savingpowder filling par excellence in the case of manualapplicationsdue to compact machine designsn cost savingn gravity packerdue to low operating and maintenance coststhe all-rounder for all granules, grains and pelletsn easy handlingIn either case the open-mouth-bag is applied manually todue to clear operator guidance, easy cleaning andthe filling spout. The filling – normally carried out accordingmaintenanceto the gross filling principle – is started by a push-button.The product can be compacted during the course of fillingn flexibilityby bag vibrators arranged underneath the bag chair.due to possible use of a moving frame to serviceThe filled bag is manually taken off the spout anddifferent storage silostransferred to the chosen closing station, e. g. sewingmachine. Output: up to 160 bags/h.Net weigher with bagging spout NWEDOThe quantity to be measured is the outputIf high outputs of up to 1,200 bags/h are required inmanual operations, the product is pre-weighed accuratelyby our net weigher before being filled into the bag in aquick and efficient way.The linchpin: Your productOur solution: The right dosing and the adequate filling spout – regardless of the machine variantyou chooseThe demanding products: powders & floursThe less complicated products: granules & grainsOnly the well balanced combination of dosing, filling spout and de-aerationprovides optimum filling results when filling powders and flours. For low-airdosing we recommend:The handling of granules and grains is easier. Their flowing action is excellent.They rarely raise dust. Depending on their grain size, we advise to dose them by:n impellersn augersFilling is effected by a special powder spout. It seals the bag in adust-tight way during the filling process – de-aerating it at the same time.n flapsn flat slide valvesn vibrating chutesn belt feedersThey are filled by either a gravity tube or a flap type spout thus pouring into thebag easily.BEHN BATES

FULLY AUTOMATIC: THE TOPLINEFor the fully automatic clean packing of your pre-You profit in all respects:fabricated open-mouth bags we offer the TOPLINE n high cleanlinesssystem. It was originally developed for powders andflours filled according to the gross filling principle. Thedue to product-specific dosing and filling within a dust-net filling principle is used for granules and grainstight machine cabinetbagged at higher outputs. This means the product isweighed before filling.6 7 n exact weightsdue to separate coarse and fine flow filling with theThe complete bag processing is carried out in a compact,gross principle for powders or due to the application ofdust-tight machine cabinet – starting with the bag feed anda net weigher for granulated productsfilling up to the densification and sealing. The bagmagazine is chosen according to your individual projectn attractive bag shapesrequirements. The packing outputs vary depending on thedue to efficient product densification by special bagproduct and machine design – between 250 bags/h withvibrators and additional vacuum probes if requiredgross weighing and 1,200 bags/h with net weighing.n good product protectiondue to project-specifically selected bag closure,In brief: The functionThe separated empty bag is taken out of the magazine,e. g. folding, welding or hot-melt activationn high advertising impactexactly aligned and opened by sucker bars. Bag grippersdue to application of appealing bag materials withtake the pre-opened bag to apply it securely to the dust-high-quality imprints, e. g. in a gloss finishtight powder or flap type filling spout. In order to compactyour products during or after filling we equip the TOPLINE with vibrators – in specially encapsulated food-gradedesign – and, if required, with an additional vacuum probe.The linchpin: Your product – Our solution: The fitting componentstailor-made:secure:empty bag magazinebag separation at the bag bottom for trouble-(maximum capacity: 600 bags)free operation without bag blockageswell-proven:optimum empty bag opening for easybag applicationproduct-specific:bag filling by dust-tight powder or flaptype spoutBEHN BATES

8 9SOPHISTICATED: THE FFS TECHNOLOGYIn future an increasing number of food and animal feedProfit maximization due to our trend-setter:producers will want to fill their products into plasticn optimum protection against humiditybags. The motive: Each producer is keen on keepingpacking costs as low as possible. The FFS bag meets thisrequirement to the largest possible extent. It is formedout of a gusseted tubular film, filled and sealed thusdue to tightly welded PE bagsn emotive commercializationenabling the bag size to be optimally adjusted to thedue to product packing in PE film bags that can beproduct. As a result film consumption is reduced.easily fitted with a high-quality imprint thus attractinga great deal of attentionOur proven FFS systems are especially suitable for grains &granules, e. g. crystal sugar, rice, corn or animal feedn optimum storagepellets. They reach outputs of 600 up to 1,200 bags/hdue to compact, box-shaped bags that are easy to stackdepending on the filling product and the machine variant.and most suitable for automatic storage systemsn environment friendly packingIn brief: The functiondue to reduced packing material needs and applicationof energy-saving and low-maintenance componentsThe film length needed for your product and your fillingweight is automatically cut from the film reel. The bottomn high operating efficiencyseam is welded with a minimum overlap. For an optimumdue to extended operating times with reduced cleaningbag shape and also for easy and complete bag emptying itand maintenance intervalscan be fitted with special corner welds.Grippers take the pre-shaped, opened bag and apply it ton comfortable operationthe filling spout that fills your product according to itsdue to clear operator guidance with the help of modernneeds – de-aerating and densifying it at the same time.touch panels and thanks to easy batch or size changesThe filled and compacted bag is then welded tight at thetop and transported to the palletizing system.The BEHN BATES net weigher: High outputs – accurate weights – low maintenanceGross weighing systems are most reliable when it comes to dosing products inThe MEC weighing and evaluating electronicsAll our filling machines are equipped with the MEC weighinga very gentle way or the available height is limited. If, however, high outputselectronics developed within our parent company specifically for theare required, we recommend our net weigher equipped with a patent-requirements of the packaging industry.registered dosing system for optimum filling times.n The operational sequences are well and clearly structured.For decades it has proved its worth for the weighing, dosing and filling ofbulk products as well as for the recording of production quantity data.More than 2,500 net weighers are used in industrial operations around theglobe.n The programming is easy due to alpha-numeric keys.n The operating personnel are guided through the menu by a cleartext display in German, English or their native language.n In case of product or bag change the individual filling parameterscan be retrieved fast and easily by the 99 product sort storage.bin sizes: 66 – 120 loutput:up to 2,000 batches/hOver 30,000 MEC electronics are used around the globe. They allstand for high reliability in continual operations and correspond tointernational weighing standards as they are OIML approved.BEHN BATES

10 11 TREND-SETTING: THE ADAMS TECHNOLOGYIn the beginning, only granules were reliably filled intoCleanliness and efficiency from production toFFS bags. But thanks to newly sophisticatedconsumptiontechnologies, the FFS packaging process now suppliesn product protectionexcellent results for powders, e. g. starch and dextroseor flours and premixes, too.Your product is well protected from moisture andoutside influences in tightly sealed PE bags allowing forProven technologies form the basis of the ADAMS The proven filling machines ROTO-PACKER and FFSsystem made by our parent company, HAVER & BOECKER,have been combined. The result is the ADAMS – our newa long shelf life.n cleanlinessDust-free filling, sealed filling spouts and de-dusting intrendsetter for filling powders & flours into FFS bags. Youthe filling machine set standards: A clean packingtell us what products you want to handle at which speeds.environment is a reality.We will design the ADAMS to meet your requirements: Upto 8 filling spouts are possible.n compact bag shapeA compact bag shape is achieved by filling andsimultaneously de-aerating the bag. The integratedIn brief: The function of the ADAMS corner weld enhances the proven box shape of the filledbag. The result: Attractive palletized bags and optimumThe empty bags, which are formed from an endlessgusseted film, are applied onto the dust-tightBEHN BATES powder spout filling your product into thebag according to the gross filling system – by using an airuse of storage and shipping spaces.n tear resistanceModern films are extraordinarily durable and tear-or impeller filling unit. Product compaction is carried out byresistant. Thus, bag breakage along the entire logisticalvibrators adapted to the needs of your product – and ifsupply chain is reduced to a minimum.necessary, by a vacuum lance.n perfect advertising impactThe upright standing bags are closed in a tight andPremium products, packed in appealing bags with high-hygienic way directly after filling. Then they are flattenedquality imprint and gloss finish, lead to increasedand palletized.acceptance among your customers – and thus to highersales.The details make the differenceOptimally opened:Hygienically filled:stable:cost-saving:time-saving:Shaping of the pre-opened bag for easyProduct filling by the dust-tight specialapplication to the filling spoutpowder spout with integrated residual aircorner welding of the gusset forreduced film consumptionautomatic reel changer – in variants for 2 oroptimum bag shapes and easydue to minimum weld seam3 reels – for reduced standstill times in case ofde-aerationcomplete emptyingoverlapsfilm reel changesBEHN BATES

12 13WEIGHTY: THE BIG BAG FILLINGIn the logistics chain big bags are a cost-effectiveCleanroom fillingalternative to conventional bags. They are available inSpecial requirements apply for the filling of big bags underdifferent designs, e. g. with internal stiffening for bettercleanroom conditions. In order to assure that no forbiddenstability. But what all of them have in common is theymaterials such as wooden pallets get into the cleanroommust allow quick and clean processing – goals that canwe have developed a special shuttle system. After filling itbe easily reached with our big bag filling station.takes over the big bag, transports it out of the cleanroomOperator convenienceto comply with the required hygiene standards.and puts it onto a pallet for further processing – and all thisThe rear fixing hooks for the big bag loops can be slewedtowards the front thus being easily reached by yourAccessoriesoperating staff. All 4 hooks open automatically after theFor trouble-free big bag processing right from thefilling process.beginning up to the end we offer you a large selection ofCleanlinesscover sheet dispenser or full pallet transport systems. Youadditional components, e. g. automatic pallet separator,For clean product filling the big bag is sealed by anspecify the degree of automation – we supply you with theinflatable sleeve with counter pressure ring.equipment you need.Stable bagsProduct dosing and densification are decisive factors forstable big bags. We use vibrating tables to compact yourproduct. Highly fluidised products can be additionallyde-aerated by vacuum probes during or after filling.Tight bag closureFor optimum product protection against outside influencesthe filled big bag can be closed by turning the filling spout– our so-called tulip forming. On request, this process canalso be carried out automatically.Big bag filling: Product-suited, clean and user-friendlyfixing of the big bag loops onto the slewablefixing of the filling spout – with inflatable sleevemanual closing of the filled big bag – as antransport of the filled big bag to the full baghooksfor dust-tight big bag sealing during fillingoption, by our so-called tulip formingstorageBEHN BATES

14 15ALL FROM THE ONE SOURCE:Your convincing and attractively packaged bags are theService around your filling plants: It is important to usresult of a detailed planning, a carefully selected fillingto commission your packaging plant successfully – andtechnology and an overall concept incorporating themoreover, to keep it running trouble-free over theprior and subsequent plant components.years.We plan, project and deliver the single filling machineA team of well-trained service technicians, who haveas well as complete packing lines with palletizing andextensive experience in packaging technologies, is attransport packaging. Depending on your requirements,your disposal to quickly install and commission your plantwe can offer robotic palletizing or a conventional high-and offer regular maintenance to achieve the highestlevel palletizer in conjunction with stretch wrapping orpossible reliability in continuous operation. Shouldstretch hooding.problems still occur, they are solved rapidly. Our largestock enables the quick delivery of spare parts.In addition to this, our plant engineering includes theproduct feed with storage silos, metal detectors orOn request, we are able to equip your machine for ourfilter plants. We thus are able to develop comprehensiveremote service. We can then log into the control of yoursolutions for hygienic, reliable and economic packingmachine for remote diagnosis to best assist you in caseprocesses – all this in close co-operation with you.of any problems.Our experience is your profit:BEHN BATES solutions are perfect solutions –From single filling machines up to complete packing linesfor all food, pet food and animal feed products!– all are planned and realized on a turnkey basis from onesource.Integral planning conceptWe plan your entire packaging plant – from productstorage up to the fully packaged filled bag pallet withtransport protection.BEHN 4F5F68ESC369 /-ESC36/90 /-?ESC/124573/6890 /-///BEHN BATES

FRANCERUSSIAHAVER & BOECKER LatinoamericanaHAVER FRANCE S.A.R.L.HAVER RussiaIndustria e Comercio de Maquinas Ltda.ZA 7, rue des BauchesGostinichny proezd, 8/1, Office 51BRAZILRod. Campinas a Monte Mor km 2078260 Achères127106 Moscow13190 Monte Mor S.P.Telephone: 33 1 39118080Telephone: 7 49 57 83 34 48Telephone: 55 19 38 79 91 01Telefax: 33 1 39118089Telefax: 7 49 57 83 34 48Telefax: 55 19 38 79 14 rnet: www.haverrussia.ruwww.haverbrasil.com.brGREAT BRITAINSPAINCANADAHAVER CONTINENTAL LIMITEDHAVER & BOECKER IBERICAHAVER & BOECKER CANADA24B Invincible Road,Plaza Tetuan 40 2a Planta, oficina 37225 Ontario St.Farnborough GU14 7QU,08010 BarcelonaSt. Catharines, ON L2R 7B6Hampshire, EnglandTelephone: 34 932476190Telephone: 1 905 688 2644Telephone: 44 1252 512 122Telefax: 34 932476191Telefax: 1 905 688 4733Telefax: 44 1252 549 ontinental.comUNITED ARAB EMIRATESCHILEMALAYSIAHAVER MIDDLE EAST FZEHAVER & BOECKER AndinaRegional BEHN BATESAmenity Tower 2 – Office 8F-03Marchant Pereira 150,Sales Office SEAAl Jazeera Al Hamra, Ras Al Khaimahof. 401-402, ProvidenciaKong Chee Wai, Unit B-12-02, PV 13Telephone: 971 72434711CP 7500523 SantiagoPlatinum Lake Condo, No. 9,Telefax: 971 72434712Telephone: 56 2 9527 – 900/901/902Jalan Danau Saujana 1, Danau .comhaverandina@haverandina.cl53300 Kuala Lumpurwww.haverandina.clTelephone: 60 367325711CHINAc.kong@behnbates.com 60 123083834HAVER TECHNOLOGIES (Tianjin) Ltd.USA AND CENTRAL AMERICABEHN BATESA Division ofNorth Area of Wuqing DevelopmentPOLANDHAVER & BOECKER USAZone III, East Quanhua Road,HAVER TRADING SP. Z.O.O.460 Gees Mill Business CourtNew Tech Park, Tianjin,ul. Kolejowa 3Conyers, GA 30013Post Code: 301700Bielany WroclawskieTelephone: 1 7703887886Telephone: 86 22 5898 380055-040 KobierzyceTelefax: 1 7707601181Telefax: 86 22 5898 3801Telephone: 48 mTelefax: 48 .comhtr@haverboecker.comwww.havertrading.pl AND REPRESENTATIVESWORLD-WIDEBEHN BATES Maschinenfabrik GmbH & Co. KGRobert-Bosch-Straße 6 . 48153 MÜNSTER . GERMANYTelephone: 49 251 9796-0 . Telefax: 49 251 9796-260E-mail: sales@behnbates.comInternet: www.behnbates.comB B 0315 GB 1 FeThe machines and plants shown in this leaflet as well as the stated technical parameters are examples of customer-specific technical solutions. Therefore they are subject to modifications.The designation indicates a registered trademark of BEHN BATES Maschinenfabrik GmbH & Co. KG in Germany. Several indicated designations are registered trademarks also in other countries worldwide.LOCAL CONTACTS

In either case the open-mouth-bag is applied manually to the filling spout. The filling –normally carried out according to the gross filling principle –is started by a push-button. The product can be compacted during the course of filling by bag vibrators arranged underneath the bag

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