Phenolic Foam Thermal Insulation Boards
Phenolic FoamTechnical Specification
PhenolicPhenolic Foam (PF) is a closed cell rigid plastic foam comprisingof phenolic resin and other additives. The phenolic foam hasbeen recognized the best insulation material for the excellent fireresistance performance, low smoke emission, high temperatureresistance, stability, superior thermal performance, extremelysound insulating property & structural strength performance.Therefore it has been named the Third Generation insulationmaterial.Characteristics of Phenolic FoamLess smoke emission andharmfulnessLow smoke emission under high temperature, goodintegrity performance in toxic gas test of internationalstandardThermal insulationGood temperature convection deterrent, excellent energysaver materialHigh Oxygen percent requirement. No dropping, nomelting under high temperature but carbonized.Extreme anti-corrosion for acidity and alkalescency.Available working temperature scale -180 to180 .Stable physical featureBoth HCFC and CFC freeFireproofChemical resistanceDurabilityEnvironmental performanceThe test report from National Research center of Testing Techniques for BuildingMaterialsCenter Number: 200933148No.Test ItemsB1CombustionPerformanceTestMethodFIGRA. W/sTHR600s.MJLFS. mFS in 62007GB/T86262007GB/T202842006d023The filterpaperburningconditiont1SmoketoxicHeating ConductivitySound insulation blockUnitech/Phenolic Foam Technical 8GB/T501212005StandardResult 120 7.500.06The SingleItem JudgesComplyComply SampleEdges 150ComplyComply5Comply 180 18010969ComplyComplyNo dripsin W/(M²k)30 dB---Page 1
Test Conclusion：The test result in line with GB8624-2006, its grade is B, the additional classificationscomply to s2，d0，t1. According to GB8624-2006，the combustion performance of thesubmitted sample is grade B-s2，d0，t1.The submitted sample is PF composite laminated pane. Its thickness is 35mm. Its thermalconductivity consulted from heating transfer conductivity is 0.0258.Unitech/Phenolic Foam Technical SpecificationPage 2
Performance Comparison Table of Phenolic Foam (PF), Polyurethane Rigid Foam(PUF), PolyVinyl Chloride (PVC), Polystyrene (PS).Item/ NameMax. Working Temp. ( C)LimitationThermal Conductivity(w/mk)Loss of Weight (%)Ageing TestingChemical resistanceWater Absorption (kg/m³)Pressure Resistance (kpa)Burning Period (sec)Flame Height (mm)Oxygen IndexMelt ConditionSmoke Density (Dm)ToxicPF180 C210 CColor change0.016 0.036PU120 C100 CShrink0.022 0.036PVC120 C140 CIntenerate0.029 0.035PS60 C30 CShrink0.033 0.04537BestBest0.02216--1542Difficult to BurnNO100BadGood0.03127 30 10025Easy to BurnDrip withFlame51YES95GoodBest0.0333 30 25025 27Easy to BurnYes94BadBad0.2107 30 25018 21Easy to BurnDrip withFlame66YES9NOSpecifications of ProductsProductNamePF ThermalInsulationBoardPF FireproofBoardPF �)LengthWidthThickness(mm)(mm)(mm)55 5Unlimited1200 1000120Unlimited120010Unlimited1200 30055 5PF ThermalInsulationBoard40 5Unitech/Phenolic Foam Technical SpecificationPage 3
Panels for Air Ducts:Product NameDescriptionDouble SidedAluminum FoilPF Panelwith Phenolic foam ascore material ,withaluminum foil on both sidesDimensionUpto3900 1200 20 mm3900 1200 25 mm3900 1200 30 mmHS Code392119900Single SidedColor Steel PFPanelHS Code392119900Single Sided GIPanelHS Code392119900Single Sided GIPanelHS Code392119900Double SidedColor Steel PFPanelwith Phenolic foam ascore material ,withaluminum foil on one side,with color steel on otherside.with Phenolic foam ascore material ,withaluminum foil on one side,with color steel on otherside.with Phenolic foam ascore material ,withaluminum foil on one side,with color steel on otherside.With Phenolic foam ascore material, with colorsteel on both sidesUpto3900 1200 20 mm3900 1200 25 mm3900 1200 30 mmUpto3900 1200 20 mm3900 1200 25 mm3900 1200 30 mmUpto3900 1200 20 mm3900 1200 25 mm3900 1200 30 mmUpto3900 1200 20 mm3900 1200 25 mm3900 1200 30 mmHS Code392119900Phenolic FoamSound & WallInsulationBoardsHS Code392119900with Phenolic foam ascore material ,with nonwoven fabrics or Kraft paperon both sidesAny length x upto1200 mm in breathx thickness upto1000 mmNote:Packing: Carton: Plastic bag and carton, 10pcs per pack20"Container load 600 , 40"Container load 2000 , 40HQ Container load 2800 panels,(size:1200 x 3900 x 20 mm)Unitech/Phenolic Foam Technical SpecificationPage 4
Performance Comparisons of Phenolic Print Painted Steel Sandwich Panel, RockWool Print Painted Sandwich Panel and Polyurethane Print Painted sandwichPanelPhenolicPrint Polyurethane Print Rock Wool PrintFeaturePaintedSteel PaintedSteel PaintedSteelSandwich PanelSandwich PanelSandwich PanelFire Proof EffectOne HourNonOne HourProduceSmokeNon-ToxicityProduce Highly ToxicNon-Toxicitywhen BurningGasesSound InsulationReduce 30 60 dBReduce 20 40 dBReduce 20 45 dBThermal0.020 0.0350.020 0.0350.054 0.06Conductivity (HTC)Smoke DensityVery Low (14.3 Dm)Very HighLow(above 500 Dm)WaterAbsorbing0.02 kg/m³0.03 kg/m³1.2 kg/m³capacityContent testPoisonousResistance againstPerfectBadGoodChemical SolventSaveEnergy&PerfectPerfectBadHeat PreservationHarm to the PeopleNonContain substanceThe batts, makes thewhich can causerespiratory tract easyCancerto cause cancerQualityStable, will not foamEffected by thefor the second itemtemperature, easy tobecome deformedand will foam for thesecond timeConstructionProduction & oneProduction & onebody formed, Easybody formed, EasyInstallationInstallationRecyclingRejected productionRecycling will causeRecycling will causecan be dealed byenvironmentalenvironmentalburning; it can beprotection problem,protection problem,mixed with soil toit can’t be dealt withit can’t be dealt withimprove the soil &burying & burningby burying oralso can be used toburningproduce lightReusing TimesMore than 5 timesMore than 5 times1-2 timesWorking-180 C to 180 CBelow 70 CBelow 1000 CTemperatureApplications: Air duct in HVAC application The insulation layer of external insulation system The Padding material of fireproof door The core material of refrigerator truck and chill store The fireproof materials for internal walls, ceilings, seats, boards of thetransportations facilities The Fireproof and damp & sound insulating material for underground projects The roll packing material for container and petroleum, chemical product, gas, heatingand water pipeUnitech/Phenolic Foam Technical SpecificationPage 5
Air DuctExternal Wall SketchExternal Wall Insulating DecorativePanelUnitech/Phenolic Foam Technical SpecificationExternal Wall Heat Insulating ProjectExternal Thermal InsulatingDecorative ProjectPage 6
Fireproof DoorRefrigerated TruckRefrigerated StoreroomTrain & CarriagePlane & CabinUnitech/Phenolic Foam Technical SpecificationPage 7
Yacht & Ship CabinPetroleum & Gas PipelineSteam PipelineColumniform ContainerTankUnitech/Phenolic Foam Technical SpecificationPage 8
Phenolic Foam Insulation BenefitsBy Catalina Bixler-Harris, eHow Contributorupdated: September 24, 20101. Approved by the U.S. Environmental Protection Agency for its 5 percent recycledmaterial content, phenolic insulation foam offers advantages that include multipurposeapplications on land and sea. Whether protecting oil and gas pipes from corrosion oroptimizing heating and cooling in buildings and homes, phenolic insulation foam maintainssuperior performance.Versatility2. Suitable for a broad range of uses, phenolic insulation foam cuts into any desired shapeand size including half sections, foil-faced laminate duct board, flange and valve boxcovers. Phenolic foam works with roofing, plasterboard dry lining systems and floorinsulation as well. Factory-engineered composite panels of the foam joined with doublesided steel facings create insulation applications for food processing factories, cold storageand hospitals.Environmental3.Using phenolic foam provides significant CO2 reduction.According to the European Phenolic Foam Association (EPFA), compared to other insulationmaterials, using phenolic foam provides significant CO2 (carbon) reduction. The EPFAfurther reports using phenolic insulation affords the ability to play a considerable role inmeeting the United Nations 2004 Kyoto Protocol, targeting 37 industrialized countries toreduce greenhouse gases by 2012.Fire Reaction4.Phenolic insulation has low flame and smoke reaction to fire.Properly applied phenolic insulation foam, according to the EPFA, meets or exceedsinternational building insulation and fire regulations. Phenolic foam insulation makesexceptional fire doors and panels because of both its low flame and smoke reaction to fire.With factory engineered composite panels, the EPFA reports phenolic foam achieves twohours of insulation integrity when furnace tested.Unitech/Phenolic Foam Technical SpecificationPage 9
Moisture Resistant5.Low water vapor seepage makes phenolic low in water absorption.Phenolic insulation foam systems ensure limited water enters through any puncture in thematerial vapor barrier because of the non-wicking properties of the insulation. Non-wickingensures no moisture build up occurs to compromise the system by limiting wateraccumulation to the puncture area only. Low water vapor seepage makes this insulationfoam low in water absorption.Structural Strength6. Though lightweight, higher density Phenolic insulation foam offers structural strength tosteel faced composites of walk-on ceilings. Both pipe and duct supports made from phenolicbrand insulation remain structurally stable whether above or under water.Thermal7. Phenolic foams gives an array of advantages in thermal performance. With correctapplications, Phenolic foam supplies up to 50 percent more thermal efficiency than othercommon insulation products resulting in reduced long-term energy costs. Presenting higherthermal efficiency with reduced thickness over other insulation materials, Phenolic foamssave valuable space.Read more: Phenolic Foam Insulation Benefits eHow.co.ukhttp://www.ehow.co.uk/list 7230295 RUnitech/Phenolic Foam Technical SpecificationPage 10
Thickness Comparison of Different Insulation Materials for the same InsulationPerformance:Recommended Insulation Thickness for Phenolic Foam:Insulation Thickness(mm)Lowest Avg.Temp. in Winter( C)20 C10 C0 C-10 C-20 C-30 C-40 C-50 C-60 CHighest Average Temperature in Summer( C)20 C10203040506080100120Unitech/Phenolic Foam Technical Specification30 C1520304050608010012040 C2020304050608010012050 C3030405055608010012060 C40404050556080100120Page 11
Phenolic insulation has low flame and smoke reaction to fire. Properly applied phenolic insulation foam, according to the EPFA, meets or exceeds international building insulation and fire regulations. Phenolic foam insulation make
2. How has the Floral Foam (Phenolic Foam) with Resin Manufacturing industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility of a Floral Foam (Phenolic Foam) with Resin Manufacturing Plant ? 4. What are the requirements of Working Capital for setting up a Floral Foam with Resin Manufacturing
Closed-cell spray foam insulation provides four levels of protection - thermal, moisture, air, and vapor. CLOSED CELL SPRAY FOAM INSULATION FOR MASONRY WALLS RIGID XPS FOAM BOARD FOR MASONRY WALLS 1 1 4 4 5 2 2 3 3 CLOSED CELL SPRAY FOAM INSULATION FOR MASONRY WALLS Gypsum Wallboard 1.74 8" CMU 10.25 3" Closed Cell Spray Foam Insulation (R .
5. Cut and install flexible foam insulation for equipment and air ducts. Performance Tasks 1. Identify the tools used to apply flexible foam insulation. 2. Cut and install flexible foam pipe insulation. 3. Cut and install flexible foam insulation for fittings, valves, and flanges. 4. Cut and install flexible foam insulation for equipment and .
Non-Fire Fighting Products PAGE 10 Foam Compatibility PAGE 11 Foam Standards PAGE 12 Why is Foam Testing Required? PAGE 14 Foam Test Reports PAGE 15 How to Take Foam Samples PAGE 16 Foam Test Kits PAGE 18 Foam Testing Equipment & Training PAGE 20 Environmental Issues PAGE 21 www.firefightingfoam.com.
Mechanical Insulation Pipe, Tank and Equipment Insulation Micro-Flex Large Diameter Pipe & Tank Insulation Micro-Lok HP Pipe Insulation Micro-Lok Pipe Insulation Spin-Glas 800 Series Duct & Equipment Insulation Spin-Glas 1000 Series High Temperature Equipment Insulation Insulation for Rectangular Steel Ducts Linacoustic RC Duct Liner
Foam content in mix :ak 0.012 0.010 0.013 0.008 n. Foam volume required additional :mx 1000 15% 12 10 13 8 o. Foam output :measure flow rates p. Time of pumping :n/o q. Actual density of foam concrete (wet) :measure (weight) 1048 1099 1043 1091 Table 1.0 : Design mixes for foam concrete specimens All foam concrete specimens were cast in steel .
FOAM CONCENTRA TES Fire-fighting foam is a stable mass of small bubbles of lower density than most flammable liquids and water. Foam is a blanketing and cooling agent that is produced by mixing air into a foam solution that contains water and foam concentrate. EXPANSION RA TES Expansion rate is the ratio of finished foam produced
which appear either in the Annual Book of ASTM Standards, Vol 01.05, or as reprints obtainable from ASTM. 1.2 In case of any conflict in requirements, the requirements of the purchase order, the individual material specification, and this general specification shall prevail in the sequence named. 1.3 The values stated in inch-pound units or SI units are to be regarded as the standard .
