KyIn All Forms And Shapes - OMDean

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.ky In all forms and shapeskyFittings from Alfa Laval - Tri-CloverApplicationAlfa Laval is your complete source for specialized fittings and tubingrequired in food, dairy, beverage, personal care, biotechnology andpharmaceutical process applications. Smooth, crevice-free interiorsand secure, self-aligning joints are characteristic of Alfa Laval Fittings.Each offers superior corrosion resistance and unmatched servicelife. Alfa Laval fittings are designed and manufactured to ensuredimensional accuracy and structural integrity, making them easy toinstall. Tri-Clover Tri-Clamp and Tri-Weld Fittings are part of AlfaLaval’s product line. Tubing is manufactured to Alfa Laval’s stringentspecifications, making it a perfect match for the Weld Fittings. Choosefrom a complete range of tube sizes, surface finishes and connectionoptions. All BPE items are individually capped and bagged in clear6 mil. Poly bags. All product is labeled with a bar code, productinformation and manufacturing date. This provides the optimumidentification and ensures that the product arrives to the job site in aclean orbital weld condition.BioPharm FittingsAlfa Laval is proud to present their line of Fittings designed for usein the Pharmaceutical and Bio-Technologies Industries. This lineconsists of Tri-Clover parts with either Tri-Weld ends suitable foruse with Orbital Welding Equipment or self-aligning Tri-Clamp endconnections. Alfa Laval offers a full line of BioPharm Fittings that aremanufactured in compliance with the current ASME BPE Standard.All BPE items are individually capped and bagged in clear 6 mil. Poly.bags. All product is labeled with a bar code, product informationand manufacturing date. This provides the optimum identificationand ensures that the product arrives to the job site in a clean orbitalweld condition.Technical DataWide Range of Surface Finish offering - Alfa Laval offers a rangeof Mechanical Polish as well as Electropolish finishes. Mechanicalpolishing is achieved by using a progressive series of abrasives, fromlow to high grit. This allows a consistent internal finish and both optimaland economical cleaning. Electropolishing is a further process thatpromotes a chromium-enriched surface layer that maximizes corrosionresistance as well as minimizing bacterial buildup on surface cavities.Metallurgy - Incoming raw material goes through a stringent inspectionprocess to ensure its chemistry will be ideal for both weldability andelectropolishingQuality Control Methods - Our manufacturing facilities operate underan approved ISO 9001 quality standard. Wall thickness integrity ismaintained through the use of fabrication grade minimum wall tubingfor all cold-formed tubular products. Our BPE fittings are designedfor use with all current orbital welding equipment. After cold forming,our tube product is resized to ensure that the ovality falls within theprescribed BPE tolerances. End facing is provided with a machinedsquare-cut method. This allows for the most accurate and consistentorbital weld result. All fittings are put through 100% visual inspectionand ovality and squareness tolerances are inspected with calibratedequipment. Surface finish is inspected with a calibrated profilometer toensure the Roughness average (Ra) maximum is not exceeded.Sanitary fittings identified with this symbol on the following pages areaccepted as meeting the 3A sanitary standards by the appropriatecommittees of the International Association of Milk, Food andEnvironmental Sanitarians, U.S. Public Health Service, and DairyIndustry Committee.

.ID or Product Contact SurfaceMaximum Surface Roughness (Ra)Finish code Microinches Micrometers ASME BPEPolishing Method(µ-inch)(µm)Finish Code#1Unpolished#3320.8----Mechanical polished#7320.8----Mechanical polishedPC200.5SFF1Mechanical polishedPD150.4SFF4Mechanical polished and electropolishedPL200.5SFF1Mechanical polishedPM150.4SFF4Mechanical polished and electropolishedOD or Product Non-contact SurfaceUnpolishedUnpolishedPolished to Ra, 32 µ-inch/0.8 µmUnpolishedUnpolishedPolished to Ra, 32 µ-inch/0.8 µmPolished to Ra, 32 µ-inch/0.8 µmService Rating of Tri-Clamp ConnectionsSize Tube OD13MHLAat 70 Fat 250 F13MHHMat 70 Fat 250 F13MHHSat 70 Fat 250 F13MHPat 70 Fat 250 FA13MOat 70 Fat 250 FA13MHMat 70 Fat 250 FService Ratings* (PSI)2 inch2½ inch3 inch(Screw tightened to maximum)150150150150125125125125(Wing nut tightened to 25 in. lb. of torque)500450400350300300200195(Wing nut tightened to 25 in. lb. of torque)600550450350300275225175(Bolts tightened to 20 ft. lb. of torque)15001000100010001200800800800(1-3" nuts tightened to 20 in. lb., 4" to 30 in. lb.)500350300200250200150100(Wing nut tightened to 25 in. lb. of torque)500450400350300250200175½ & ¾ inch1 & 1½ inch----22001200-------4 inch6 755030015015075* Service ratings are based on hydrostatic tests using standard-molded Buna-N material gaskets, with proper installation of ferrules, assembly of jointsand absence of shock pressure. Contact Tri-Clover for service of other type and material gaskets, and for ratings at higher temperatures.All ratings shown are dependent upon related components within the systems and proper installation. For temperatures above 250 F, we recommendusing only 13MHP clamps. This information is only valid if Tri-Clover clamps, ferrules, and gaskets are used.Tri-Clamp Gasket MaterialsCharacteristicOriginal Physical PropertiesHardness, Shore ATensile Strength, psiElongation, %Temperature RangeResistanceAcid ResistanceAlkali ResistanceResistance to Fats/OilsAbrasion ResistanceCompression Set ResistanceBuna-N (U)EPDM (E)Fluoro- elastomer (SFY)Silicone (X)PTFE (G)701875340701650317701212272701340260--------65 to 200 F-60 to 300 F-20 to 350 F-40 to 400 F-40 to 200 F *GoodFair to GoodGood to Excel.ExcellentGoodGood to Excel.Good to Excel.PoorGoodFairGood to Excel.Poor to GoodGood to Excel.Good to Excel.Good to Excel.Poor to GoodPoor to FairPoor to GoodPoorGood to Excel.Good to Excel.ExcellentExcellentFairCold Flows* Note: PTFE materials tendency to "cold flow" and incompressibility, limit its max. temperature to 200 F due to possible leaking problems.

Basic Dimensions of Tri-Clamp OD Outer Diameter (Inches)½¾11½22½34Connection for Sanitary OD-TubingWall Thickness (Inches/Gauge)ID Inner Diameter (Inches)0.065 / 16 ga.0.370.065 / 16 ga.0.620.065 / 16 ga.0.870.065 / 16 ga.1.370.065 / 16 ga.1.870.065 / 16 ga.2.370.065 / 16 ga.2.870.083 / 14 ga.3.87A Ferrule Face nitary Tube InformationTube ODTube ight DryGal/100 bs/100 eight withWaterLbs/100 1Flow (GPM) at a Mean Velocity5 fps1.74.79.32343691011804097417 fps2.36.613326096141252573103810 fps3.49.41946861382023608181482Technical InformationPipe Schedule and Chemical edule 5 PipeOD InchesID 56.4078.6258.407Wall l Composition 14.02.0-3.0* The sulfur content for 316L ASME BPE fittings is 0.005-0.017% forall weld ends.

Material Test Reports (MTRs)Easy Online Access to Comprehensive Fittings InformationGo to www.alfalaval.us and follow these simple steps to access MTRs:Step 1. Once at our website, click on the MTR linkA 5-alpha character serial ID is stenciled on to each new 316SS fittingAs one of the most comprehensive and technologically advancedreports in the market, our new Material Test Reports (MTRs) providedetailed information that takes traceability and validation to a new level.Alfa Laval has established a new standard as all MTRs are available 24hours a day, 7 days a week online at www.alfalaval.us.Step 2. On the MTR page, click "View Material Test ReportsSimply type a 5-alpha character code (e.g. AAABC) called the serialID, which you can find stenciled on each new 316SS fitting, to accessthe following information: All heat certification numbers used to manufacture the fittingDate the fitting was manufacturedThe fitting’s part number and descriptionView and print any MTR and the above informationThis web site will even allow you to print the MTR or original heatcertification from the raw material supplier. If you do not know theactual number, MTRs can be searched by either MTR serial ID or heatcertification number.Step 3. Enter or search for the Serial ID

Connection TypesClamp FittingsTri-ClampHDI-LineH-LineA connection is made up of a plain ferrule, a clamp, and a gasket. Tees, elbows and reducers are available with Tri-Clamp connections. All three stylesare in compliance with 3A standards for C.I.P. (clean in place). The three types of clamp fittings are designed for use in Food, Dairy, Pharmaceuticaland Chemical Industries. Tri-Clamp connections are the industry standard, having nueter-style ferrules to simplify design and installation.H-Line and HDI-Line male/female ferrules self-align during tightening so joints are quick and easy to assemble or take apart.H-Line uses the same series of clamps as the Tri-Clamp.Threaded FittingsBevel SeatJohn PerryDCA connection is made up of a plain ferrules, a threaded ferrule, a nut and a gasket. The faces on Bevel Seat fittings are angled to create a metal to metalsealing surface. A John Perry fitting consistes of a flat-faced threaded ferrule, a flat-faced plain ferrule and a profiled gasket. These joints are particularlyuseful with swing connections and flow diverter panels. A DC fitting utilizes the Bevel Seat plain ferrule and a threaded ferrule with a grooved face toretain a gasket. The three types of threaded fittings are designed for use in the Food, Dairy, and Beverage processing industries. Bevel Seat Joints are incompliance with 3A standards for manual cleaning. Both John Perry and DC fittings are in compliance with 3A standards for C.I.P. (clean-in-place). Bevel Seat John Perry DC

Loss of head pressure due to friction. Loss is shownin feet of head. Loss through tubing is for 1ft.of tubeCapacityin .D.4"I.D0.902" I.D.1.402" I.D.1.870" I.D.2.370" I.D.2.870" I.D.3.834"Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow .851.18NOTES: 1. For elbows - R/D 1.53. Test medium - water at 70 20.420.540.670.810.951.102. Flow thru teesFlow A to BPort C capped offPrepared by members of the sanitary pump subgroupof the natl. assn. of dairy equipment 2.52.83.43.84.45.05.76.37.08.6

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.ESE00155ENUS 0705The information contained herein is correct at the time of issue,but may be subject to change without prior notice.How to contact Alfa LavalContact details for all countriesare continually updated on our website.Please visit www.alfalaval.com toaccess the information direct.

life. Alfa Laval fittings are designed and manufactured to ensure dimensional accuracy and structural integrity, making them easy to install. Tri-Clover Tri-Clamp and Tri-Weld Fittings are part of Alfa Laval’s product line. Tubing is manufactured to Alfa Laval’s stringent specifications, making it a perfect match for the Weld Fittings .

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