HWH
HW HRCORPORATIONREPAIR MANUALHWH SPACEMAKER ROOM EXTENSION310 OR 610 SERIES LEVELING SYSTEMFOR WINNEBAGO MOTORIZED VEHICLESFEATURING:ONE - DUAL CYLINDER ROOM EXTENSION(WITH SYNCHRONIZING CYLINDER)ORONE - FLAT FLOOR ROOM EXTENSION(WITH SYNCHRONIZING CYLINDER)ANDONE - FOUR CYLINDER ROOM EXTENSION(WITH SYNCHRONIZING CYLINDER)HWH CORPORATION(ON I-80, EXIT 267 SOUTH)2096 MOSCOW ROADMOSCOW, IOWA 52760(800) 321-3494 / (563) 724-3396INTERNET: http: //www.hwhcorp.comML23522/MI91.002107MAR01
SECTION 1NTIOSEC1EUBLORTTINGOOSH IDEGUSECTION2FIGURES2 PART FOLDERHOW TO USE MANUALIMPORTANT: The four cylinder system incorporates pressure switches on the synchronizing cylinder to protect thesystem from damage due to high pressure. DO NOT operate the room with the pressure switches disconnected. If apressure switch is tripped, the pump will not run when trying to operate the four cylinder room extension. A trippedpressure switch will not interfere with the operation of the front room.This manual is written in two sections. Section 1 is the Trouble Shooting Guide. Section 2 is the figures. Begin diagnosis ofthe system with Section 1, the Trouble Shooting Guide. The Trouble Shooting Guide is broken into 3 columns, Problem,Solutions and Figures. Under Problems, find the symptom you have encountered. The testing and repair for that problem isin the Solution (center) column. Diagrams for a particular Problem and Solution are in the Figures (right hand) column. Thiscolumn will direct you to the proper figure in Section 2, Figures, for a more detailed view.Before beginning your repair, it is IMPORTANT to read the CAUTIONS and NOTES AND CHECKS in the first section, TROUBLESHOOTING GUIDE. In many cases this will save time and mistakes when trouble shooting a system.This Repair Manual is offered as a guide only. It is impossible to anticipate every problem or combination of problems. Forany problems encountered that are not addressed in this manual, contact HWH Corporation for assistance. (800-321-3494)The room should be fully retracted before Trouble Shooting the system. If the room will not retract, use the manual retract procedure on pages MP35.9490 and MP35.952D.Make sure all room locks and the manual retract winch are not engaged before trouble shooting the system.PROCEED WITH TROUBLE SHOOTING GUIDEMI91.110C05DEC00
TROUBLE SHOOTINGWARNING!BLOCK FRAME AND TIRES SECURELY BEFORE CRAWLING UNDER VEHICLE. DO NOT USE THE LEVELINGJACKS OR AIR SUSPENSION TO SUPPORT VEHICLE WHILE UNDER VEHICLE OR CHANGING TIRES. VEHICLEMAY DROP AND OR MOVE FORWARD OR BACKWARD WITHOUT WARNING CAUSING INJURY OR DEATH.KEEP PEOPLE AND OBJECTS CLEAR OF THE ROOM EXTENSION WHEN IT IS BEING OPERATED. MAKESURE THERE IS AMPLE ROOM TO EXTEND THE ROOM FULLY.WHEN ROUTING OR REROUTING HYDRAULIC HOSES AND WIRES, BE SURE THEY ARE NOT EXPOSED TO ENGINEEXHAUST OR ANY HIGH TEMPERATURE COMPONENTS OF THE VEHICLE.NEVER PLACE HAND OR OTHER PARTS OF THE BODY NEAR HYDRAULIC LEAKS. OIL MAY CUT ANDPENETRATE THE SKIN CAUSING INJURY OR DEATH.SAFETY GLASSES ARE TO BE WORN TO PROTECT EYES FROM DIRT, METAL CHIPS, OIL LEAKS, ETC. FOLLOWALL OTHER SHOP SAFETY PRACTICES.NOTES AND CHECKSRead and check before proceeding with Trouble Shooting Steps.NOTE: HWH CORPORATION ASSUMES NO LIABILITYFOR DAMAGES OR INJURIES RESULTING FROM THEINSTALLATION OR REPAIR OF THIS PRODUCT.1. If the room extension cannot be retracted, see Figures pagesMP35.9490 and MP35.952D for temporary measures. Makesure the manual retract valves are closed before trouble shooting.2. The room extension can be operated any time the parkbrake is set. The ignition does not have to be in the ON orACC position.3. Make sure the leveling system operates properly.Some problems encountered with the leveling systemmay create a problem with the room extension.4. Check that the oil reservoir is full with the room in the fullyretracted position.5. Batteries should read 12.6 volts. Batteries must be in goodcondition with no weak cells. An alternator, converter or batterycharger will not supply enough power for the system to operateproperly. Check between the positive and negative posts of thebattery while the pump is running. This will check the batterycondition under load.6. Proper ground of all components is critical. See the electrical circuit for specific grounds required. Faulty grounds,especially for the solenoid manifold or the pump assembly,may cause component damage and /or improper or erraticoperation.This manual is intended for use by experienced mechanicswith knowledge of hydraulic and automotive electricalsystems. People with little or no experience with HWHRoom Extension systems should contact HWH technicalservice (800-321-3494) before beginning. Special attentionshould be given to all cautions, wiring, and hydraulic diagrams.Tightening of hose ends: If tightening a new hose end,make the hose end snug (finger tight) on the fitting, thentighten the hose end 1/3 turn (2 FLATS). If tightening anexisting hose end, tighten the hose end to snug plus 1/4turn (1 FLAT).Suggested tools for trouble shooting the HWH room extensionsystems:JUMPER WIRES(UP TO 10 GAUGE)PRESSURE GAUGE(3500 PSI MIN.)MULTI-METER12 VOLT TEST LIGHTPROCEED WITH THE TROUBLESHOOTING STEPS ON THEFOLLOWING PAGEMI91.112F21APR11
TROUBLE SHOOTINGThe following is a list of possible problems and solutions which might occur to room extensions. There will be only one powerunit / valve assembly to operate the room extension(s) and leveling system. There will be a room control switch for each roomextension.If the leveling system does not operate properly, the room extension(s) may not operate properly.Unless otherwise noted, the PROBLEM and SOLUTION is for either the FLAT FLOOR or DUAL CYLINDER room extensionswith a synchronizing cylinder or the SINGLE CYLINDER GUIDED room extension with any leveling system.SOLUTION(BLUE) 9000AFROM THE LEVELINGSYSTEM PUMP/MANIFOLDHARNESS - GROUND SIGNALFROM PARK BRAKE SWITCH6101C86028601FUSE20AMPTO RELAY A 12 FOR PUMPMOTOR68108603(87A)4 CYLINDER ROOMEXTENSION PRESS.SWITCH INTERRUPTRELAY7695(85)SYNC. CYL.PSW.7695SYNCHRONIZING CYLINDERPRESSURE SWITCH HARNESSSEE ELECTRICAL CONNECTIONDIAGRAM - SYNCHRONIZINGCYLINDER PRESSURE SWITCHES8601(30 86)RELAYINFORMATIONTHE PRESSURE SWITCHINTERRUPT RELAY ISMOUNTED ON THE PUMP/MANIFOLD ASSEMBLYWITH PUMP RELAYS873087AIf there is power on terminal B and a good ground for terminal D,check the 20 AMP fuse in the 6101 wire from terminal C. Thissupplies 12 battery power to the room control switches.85NOTE: THE (4) DIGIT WIRENUMBER SUPERSEDES ANYAND ALL WIRE COLORS.REFER TO MP85.322Q(310 LEVELING SYSTEM)ROOM EXTENSIONPUMP/MANIFOLD HARNESSFROM RELAY A 12 BATTERYSUPPLYSEE ELECTRICAL CONNECTIONDIAGRAM - ROOM EXTENSIONSYSTEMRELAY CDBFUSE20AMPA(BLUE) 9000FROM THE LEVELINGSYSTEM PUMP/MANIFOLDHARNESS - GROUND SIGNALFROM PARK BRAKE SWITCH6100C86028601FUSE20AMPTO RELAY B 12 FOR PUMPMOTOR68108603(87A)4 CYLINDER ROOMEXTENSION PRESS.SWITCH INTERRUPTRELAY7695(85)SYNC. CYL.PSW.8601(30 86)86SYNCHRONIZING CYLINDERPRESSURE SWITCH HARNESSSEE ELECTRICAL CONNECTIONDIAGRAM - SYNCHRONIZINGCYLINDER PRESSURE SWITCHES30If there is no power on terminal A, find the connection for the HWHroom extension pump/manifold harness to the Winnebago roomcontrol harness. Check for 12 power on the 6101 wire (CCY) at theconnection. If power is not present, there is a problem between theconnection and the room pump relay on the 6101 wire. If there is 12 power on the 6101 (CCY) wire at the connection, check forpower on the 8602 (DDA) wire, front room and the 8601 (DDK) wire,rear room while pushing the room control switches. If there ispower on either wire, there is a problem on that wire between theconnection and terminal A at the pump relay.SEE GROUNDINGINSTRUCTIONSNOTE: THERE MAY BE PLUGSBETWEEN THE HARNESS ANDTHE PUMP/MANIFOLD ASSEMBLY.85 87A 87If there is power on terminal A, but not C while pushing a roomcontrol switch, the room extension pump relay is bad and should bereplaced.86NOTE: THERE MAY BE PLUGSBETWEEN THE HARNESS ANDTHE PUMP/MANIFOLD ASSEMBLY.FROM THE SYNCHRONIZING CYLINDER7695If the 20 AMP fuse in the 6101 wire is not blown, check terminalsA and C for 12 power while pushing a room control switch. If thereis power on terminals A and C, there is a problem with the connectionat terminal C. Remember, if the pump runs for the leveling system,it will run for the room extensions.PUMP RELAYCONTROL(BEDROOM)If the fuse is blown, replace the fuse. If the fuse blows immediately,the HWH 6101 wire or the Winnebago CCT wire is shorted to ground.If the fuse does not blow, retry either room. If the fuse does not blowcontinue testing the system. If the fuse blows, remove the 8602 wirefrom the pump relay, try the front room. If the fuse blows, the HWH8602 wire or the Winnebago DDA wire is shorted to ground. If thefuse does not blow, remove the 8603 wire from the pump relay. Trythe rear room. If the fuse blows, the HWH 8601 or 8603 wire, theinterrupt relay on the pump, or the Winnebago DDK wire is shortedto ground. If the fuse does not blow, reattach the 8602 and 8603wires to the pump relay and retry either room. If the fuse blows,replace the room extension pump relay.FUSE20AMPDRELAYINFORMATION873087A85PUMP RELAYCONTROL(BEDROOM)Only the PARKBRAKE needs tobe set for therooms tooperate. TheIGNITION canbe OFF.SEE GROUNDINGINSTRUCTIONSBRELAY BTO RELAYPIGTAILCheck terminal D for a ground. If there is no ground present, thereis a problem with the connection at terminal D or a problem with the9000 wire in the LEVELING SYSTEM MANIFOLD PUMP HARNESS.SEE ELECTRICAL CONNECTIONDIAGRAM - ROOM EXTENSIONSYSTEM86NOTE: Theroom controlswitch and theharness throughthe coach issupplied byWinnebago.Check terminal B of the room extension pump relay for 12 power.If power is not present there is a problem with that connection.ROOM EXTENSIONPUMP/MANIFOLD HARNESSFROM RELAY A 12 BATTERYSUPPLY30If the LEVELING SYSTEM is functioning properly, that shouldindicate that the PARK BRAKE is set, there is battery power to therelays on the pump and that the pump is functioning.85 87A 87Part 1Neither roomwill extend orretract. Thepump will notrun.FIGURESTO RELAYPIGTAILPROBLEM86THE PRESSURE SWITCHINTERRUPT RELAY ISMOUNTED ON THE PUMP/MANIFOLD ASSEMBLYWITH THE MASTER ANDPUMP RELAYSJACKINT.8601JACKINT.8601FROM THE SYNCHRONIZING CYLINDERFROM THE CONTROL BOXLEVELING SYSTEMPUMP/MANIFOLDHARNESS - SEEELECTRICAL CONNECTIONDIAGRAM - HYDRAULICLEVELING SYSTEMNOTE: THE (4) DIGIT WIRENUMBER SUPERSEDES ANYAND ALL WIRE COLORS.MP85.504M(610 LEVELING SYSTEM)ROOM CONTROLSWITCHES BY OEM*ROOM 2ROOM 17 87 84 14 15 25 26 36 3PUMP CONTROL (DDK) 12 BATTERY (CCY)EXTEND (BBM)RETRACT (BBN)OEM ROOMCONTROLHARNESSSEE DETAIL A(9 PIN FEMALE)EXTEND(DR)SWITCHED ROL(DDA)JACKINTERRUPTROOM 1 EXTEND 5000 (DR)ROOM 2RETRACT 5101 (BBN)DETAIL AROOM 2* FOR SPECIFIC WIRING DIAGRAMSEXTEND AND INFORMATION REFER TO O.E.M.5001 (BBM)ROOM 2PUMP CONTROL 8601 (DDK)SWITCHED 12BATTERY 6810 (CCZ)HWH POWER / WARNING /INTERRUPT HARNESSROOM 1RETRACT 5100 (DU)NOCONNECTION 12 BATTERY 6101 (CCY)ROOM 1 PUMPCONTROL 8602 (DDA)REFER TO MP85.321COR MP85.321J(310 LEVELING SYSTEM)MP85.504FOR MP85.504H(610 LEVELING SYSTEM)MI91.231C19DEC00
TROUBLE SHOOTINGPROBLEMPart 1ContinuedPart 2The rear roomoperates finebut the frontroom does notwork. The pumpdoes not run.SOLUTIONIf there is no power at the connection on the 8601 (DDK) wire or the8602 (DDA) wire while pushing a room control switch, remove theroom control switches. Check for 12 power at pin 2 of the switches.If power is not present, the problem is with the CCY wire orconnections for the CCY wire. If there is power on pin 2 of the roomcontrol switch, check pin 1 while pushing the switch to EXTEND andpin 3 while pushing the switch to RETRACT. If power is not presenton either pin, replace the switch. If power is present on pins 1 and 3the problem is the Winnebago DDA wire (front room), the WinnebagoDDK wire (rear room), the Winnebago connection to the HWHharness, the HWH 8602 wire (front room), the HWH 8601 wire (rearroom), the pressure switch interrupt relay on the pump for the rearroom or the 8603 wire from the interrupt relay to the room extensionpump relay.Remove the control switch for the front room. Check for 12 voltpower on pin 2 of the switch. If power is not present, the problem iswith the Winnebago CCY wire.Note: The CCY wire provides 12 power to operate the pump for allroom control switches.If 12 power is present on pin 2, check pins 1 and 3 for power whilepushing the switch to EXTEND or RETRACT. If power is not presentreplace the switch. If power is present, the problem is the WinnebagoDDA wire, the HWH 8602 wire, connections for these wires or theconnection for the 8602 wire at terminal A of the room extensionpump relay.Part 3The front roomoperates finebut the rearroom does notwork. The pumpdoes not run.FIGURESROOM CONTROLSWITCHES BY OEM*ROOM 2ROOM 17 87 84 14 15 25 26 36 3PUMP CONTROL (DDK) 12 BATTERY (CCY)EXTEND (BBM)RETRACT (BBN)OEM ROOMCONTROLHARNESSSEE DETAIL A(9 PIN ONTROL(DDA)SWITCHED 12BATTERY(CCZ)JACKINTERRUPTROOM 1 EXTEND 5000 (DR)ROOM 2RETRACT 5101 (BBN)DETAIL AROOM 2* FOR SPECIFIC WIRING DIAGRAMSEXTEND AND INFORMATION REFER TO O.E.M.5001 (BBM)ROOM 1RETRACT 5100 (DU)If the front room is retracted, push the front room control switch toEXTEND briefly. If the front room is extended, push the front roomcontrol switch to RETRACT briefly. This should relieve pressure onthe four cylinder synchronizing cylinder. Try the rear room. If thepump now runs, a pressure switch was closed.There are two pressure reducing valves on the sync. cylinder. Therod end of the upper two room cylinders must be connected to thesevalves. Also the valves must be in the center two outlets of the sync.cylinder. If the valves need to be moved, make sure the uppercylinders are connected to the pressure reducing valves. 12 BATTERY 6101 (CCY)NOCONNECTIONROOM 1 PUMPCONTROL 8602 (DDA)ROOM EXTENSIONPUMP/MANIFOLDHARNESSREFER TO MP85.321COR MP85.321J(310 LEVELING SYSTEM)MP85.504FOR MP85.504H(610 LEVELING SYSTEM)REFER TO MP85.321COR MP85.321J(310 LEVELING SYSTEM)MP85.504FOR MP85.504H(610 LEVELING SYSTEM)REFER TO MP85.322Q(310 LEVELING SYSTEM)ORMP85.504M(610 LEVELING SYSTEM)Important: During these tests DO NOT attempt to run the FOURCYLINDER room extension with the synchronizing cylinder pressureswitches unplugged.The synchronizing cylinder for the four cylinder room extension isequipped with four pressure switches, one for each room cylinder.Early systems have a two wire pressure switch set at 4000 PSI.Later model systems have a one wire switch set at 5000 PSI. Theseswitches are normally open switches. They complete a groundcircuit when closed under high pressure. The pressure switchesprotect the system from damage if one or more cylinders malfunctionwhile the room is operating. If a cylinder or corner of the room stopsmoving before the room is fully extended or retracted, pressurebetween the synchronizing cylinder and the rod end of the roomcylinder can become extremely high.ROOM 2PUMP CONTROL 8601 (DDK)SWITCHED 12BATTERY 6810 (CCZ)HWH POWER / WARNING /INTERRUPT HARNESSFOUR CYLINDER ROOM EXTENSIONPRESSURE SWITCH INTERRUPTRELAY - THE RELAY IS MOUNTED ONTHE PUMP/MANIFOLD ASSEMBLY WITHPUMP RELAYS3086SEE ELECTRICAL CONNECTIONDIAGRAM - ROOM EXTENSIONPUMP RELAY85 87A 877695(85)TO GROUND STUDSEE GROUNDINGINSTRUCTIONS76956230SYNCHRONIZING CYLINDERPRESSURE SWITCH HARNESS*NOTE: NEWER SYSTEMS MAY HAVE PRESSURESWITCHES WITH ONLY ONE WIRE. THIS GROUNDINGHARNESS MAY NOT BE PRESENT.62307695769576956230THESE RING TERMINALSGO TO THE BOLT ON THEEND OF THE INDERREFER TO MP85.324C(310 LEVELING SYSTEM)ORMP85.505G(610 LEVELING SYSTEM)MI91.231E19DEC00
TROUBLE SHOOTINGFIGURESIf the pressure reducing valves do not need to be moved or movingthe valves does not help, check room adjustments make sure acorner of the room is not dragging or catching on something.Retract the room to within two or three inches of being fully retracted.Loosen the room out adjustment nut several turns. Bump the roomout and back in several inches. Tighten the room out adjustment nut.Check the height adjustment of the room. Refer to Winnebago forproper adjustment procedures.FOUR CYLINDER ROOM EXTENSIONPRESSURE SWITCH INTERRUPTRELAY - THE RELAY IS MOUNTED ONTHE PUMP/MANIFOLD ASSEMBLY WITHPUMP RELAYS30If room adjustments are OK, check the sync. cylinder pressureswitches. If two wire switches are used, replace all four switcheswith the 5000 PSI single wire switches. If the system has one wireswitches or the problem continues after replacing the pressureswitches, check the room extension hydraulic manifold. If themanifold has solenoid valves with a diameter of 1 1/2 inches changethe complete manifold to a manifold with the large solenoid valves.NOTE:When replacing the four cylinder sync. cylinder on a Class Amotor home, a sync. cylinder with 5000 PSI pressure switches mustbe used.SEE ELECTRICAL CONNECTIONDIAGRAM - ROOM EXTENSIONPUMP RELAYTO GROUND STUDSEE GROUNDINGINSTRUCTIONS76956230SYNCHRONIZING CYLINDERPRESSURE SWITCH HARNESS*NOTE: NEWER SYSTEMS MAY HAVE PRESSURESWITCHES WITH ONLY ONE WIRE. THIS GROUNDINGHARNESS MAY NOT BE PRESENT.62307695769576956230623062306230*THESE RING TERMINALSGO TO THE BOLT ON THEEND OF THE SYNCHRONIZINGCYLINDERIf the system has the large solenoid valves or the problem continues.Check each sync. cylinder pressure switch to see which switch isclosed. (Check for continuity between the pressure switch wireconnected to harness wire 7695 and ground.) Change the roomcylinder for the switch that is closed. Refer to MP45.946A.If changing the cylinder does not fix the problem, replace the sync.cylinder. Refer to MP45.9953.8685 87A 877695(85)SYNCHRONIZINGCYLINDERREFER TO MP85.324C(310 LEVELING SYSTEM)ORMP85.505G(610 LEVELING SYSTEM)If the pump will still not run with the pressure reduced on thesync. cylinder, it is an electrical problem in the system. If the frontroom is operating properly, the pump and pump relays are OK. Theproblem is in the wiring harness for the rear room.Check each sync. cylinder pressure switch. Replace any switch thatis closed. (Shows continuity to ground.)If the pressure switches are OK, check terminal 85, the 7695 wire, ofthe pressure switch interrupt relay for ground. If a ground is present,the 7695 wire is shorted to ground.ROOM EXTENSIONPUMP/MANIFOLD HARNESSFROM RELAY A 12 BATTERYSUPPLYIf there is no ground on terminal 85, check the 8603 wire at terminal Afor 12 volts while pushing the rear room control switch to EXTENDor RETRACT. If 12 volts is present, there may be a connectionproblem at terminal A.A6101C86028601FUSE20AMPTO RELAY A 12 FOR PUMPMOTOR4 CYLINDER ROOMEXTENSION PRESS.SWITCH INTERRUPTRELAY7695(85)8601(30 86)86SYNCHRONIZING CYLINDERPRESSURE SWITCH HARNESSSEE ELECTRICAL CONNECTIONDIAGRAM - SYNCHRONIZINGCYLINDER PRESSURE SWITCHES30SYNC. OM THE SYNCHRONIZING CYLINDERIf there is no power on terminals 1 and 3, check terminal 2 for 12.(Switch does not have to be pushed.) If power is present, the switchis bad. If power is not present there is a problem with the WinnebagoCCY wire. This wire also supplies power for the front room switch.FUSE20AMPD(BLUE) 9000FROM THE LEVELINGSYSTEM PUMP/MANIFOLDHARNESS - GROUND SIGNALFROM PARK BRAKE SWITCH85If there is no power on the 8601 wire at terminal 86, remove the rearroom control switch and check terminals 1 and 3 of the switch whilepushing the switch. If power is present, there is a problem on theWinnebago DDK wire, the HWH 8601 wire or connections betweenthese wires. Refer to Winnebago wiring diagrams.SEE GROUNDINGINSTRUCTIONSBRELAY B85 87A 87If there is no power on the 8603 wire, check for 12 on terminal 87Aand the 8601 wire to terminal 86 of the pressure switch interrupt rel
check the 20 AMP fuse in the 6101 wire from terminal C. This supplies 12 battery power to the room control switches. If the fuse is blown, replace the fuse. If the fuse blows immediately, the HWH 6101 wire or the Winnebago CCT wire is shorted to ground. If the fuse does not blow, retry either room. If the fuse does not blow continue testing .
8 SFS The Building Envelope Specialist Woodgrip metal panel to wood fasteners Threads Product Diameter per inch Head style/drive Washer Point Lengths #9 Woodgrip #9 15 1/4" HWH Control seal Sharp point 1" to 3" #10 Woodgrip HiLo #10 15 1/4" HWH Bond seal Type 17 1" to 3" milled point #12 Woodgrip XG #12 8 1/4" HWH Bond seal Sharp point 1" to .
be given to all cautions, wiring, and hydraulic diagrams. Special note: When installing a new control box, make sure the box is properly grounded before applying power to the system. Suggested tools for trouble shooting the HWH leveling systems: JUMPER WIRES(UP TO 10 GAUGE) PRESSURE GAGE(3500 PSI MIN.) MULTI-METER 12 VOLT TEST LIGHT PROCEED .
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Russian Language 1 Russian Language Minor The Department of Slavic Languages and Literatures offers a minor in Russian Language. There is no major in Russian Language. Students who wish to major in Russian language, literature, or culture should choose the appropriate major track offered by the Slavic Languages
