Bulletin 500 Line Open Type Modular Kits And Components .

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Bulletin 500 Line Open Type ModularKits and ComponentsSelection Guide

Bulletin 500, 500F, 509NEMA AC Contactors and StartersProduct OverviewNEMA AC Contactor and Starter Modular Kits and ComponentsNEMA sizes 0 4 for open-type Bulletin 500 top-wired contractors, Bulletin 500F feed-through contactors, and Bulletin 509 fullvoltage starters, are provided as modular kits for faster delivery. Other sizes and enclosed-type devices are also available.Bulletin500500F509Top-wired contactorFeed-through wired contactorNon-reversing starter0 90 50 99 225018 2709 22501-Phase2 Power Poles115 230V(1/3 15 Hp)115 230V(1 15 Hp)—3-Phase3 Power Poles200 600V(1-1/2 1600 Hp)200 600V(3 200 Hp)—3-Phase4 Power Poles200 600V(1-1/2 900 Hp)——3-Phase5 Power Poles200 600V(3 100 Hp)——Motor Voltage——200 575V (1.5 1600 Hp)115 230V (1/3 15 Hp)FeaturesNEMA SizeContinuousAmpere Rating [A]Standards NEMA/EEMAC ICS2 (Industrial Controlsand Systems) UL 508 CSA C22.2, No. 14 ABS 4/5.115 USCG 46 CFR 111.70 IEEE 45 NEMA/EEMAC ICS2 (Industrial Controlsand Systems) UL 508 CSA C22.2, No. 14 ABS 4/5.115 USCG 46 CFR 111.70 IEEE 45 NEMA/EEMAC ICS 2(Industrial Controls and Systems) UL 508 CSA C22.2, No. 14 ABS 4/5.115 USCG 46 CFR 111.70Certifications UL Listed (File No. E3125; Guide No.NLDX) (File No. E10314; Guide No. NPKR) CSA Certified (LR1234) CE Marked (Per EN 60947) American Bureau of Shipping (ABS) UL Listed (File No. E3125; Guide No.NLDX) (File No. E10314; Guide No. NPKR) CSA Certified (LR1234) CE Marked (Per EN 60947) American Bureau of Shipping (ABS) UL Listed (File No. E3125; Guide No.NLDX) CSA Certified (File LR 1234) CE Marked (per EN 60947-4-1) American Bureau of Shipping (ABS) Hazardous Location: UL Listed (File No.E10314), CSA Certified (File No. LR 11924)Product Selection2Page 3Page 7www.ab.com/catalogsPublication 500-SG008A-EN-PPage 11

Bulletin 500NEMA AC ContactorsCat. No. ExplanationBulletin 500 Open Type Top-Wired ContactorTable of Contents All power connections are at the top of the contactor for wiringconvenience Contactor can be field wired for single- or three-phase applicationsNEMA sizes 0 4 Available as components or a modular kit for faster delivery Product selection can be done via two options: Ordering a complete kit Ordering individual components Top-wired contactor includes a 120V AC coil, (1) N.O. auxiliarycontact, top-wiring kit, and load-side terminal shield, as standard!Modular Kits . 4Components . 5Factory Assembled . 6Specifications. 15Full Load Currentsof AC Motors. 19ApproximateDimensions. 2012NEMA sizes 00, 5 9 Available as factory assembled3CertificationsStandards ComplianceNEMA/EEMAC ICS 2UL 508CSA C22.2 No.14ABS 4/5.115 — AmericanBureau of Shipping4 CSA Certified (LR1234) UL Listed (File No. E3125,Guide No. NLDX)UCSG 46 CFR 111.70IEEE 45EN/IEC 60947-4-1CE Marked5Catalog Number ExplanationFor flexibility, devices may be ordered in a convenient modular kit or as individual components.A modular kit includes: Base contactor Top-wiring kit Load-side terminal shield6 Selectable coil voltage Selectable number of poles Selectable options7Modular Kit Example Cat. No.500 – B – O – D – 930 – 17abcd8eacdNEMA SizeNominal Coil VoltageNumber of ge DescriptionA0A220V240V50 Hz60 Hz930Three Power Poles and (1) N.O. AuxiliaryContactB440V480V50 Hz60 Hz940Four Power Poles and (1) N.O. AuxiliaryContactC550V600V50 Hz60 Hz950Five Power Poles and (1) N.O. AuxiliaryContactbD110V120V50 Hz60 HzNEMA Enclosure TypeF277V60 HzB1C2D3E4CodeTypeH200 208V60 HzONo enclosureI415V50 HzJ24VeDescription50/60 Hz17Surge Suppressor for 120 or 240V ACCoil90(1) N.O. Auxiliary Contact191(1) N.C. Auxiliary Contact1N380V50 Hz24V DC VG125 250V DC 11OptionsCodeVL10121 Up to (6) combinations of auxiliary contacts canbe selected. Example: Code 90011 indicates (2)N.O. and (2) N.C. contacts.13www.ab.com/catalogsPublication 500-SG008A-EN-P3

Bulletin 500NEMA AC ContactorsProduct Selection - Modular KitΠροδυχτ ΣελεχτιονΠροδυχτ ΣελεχτιονProduct Selection of NEMA sizes 0 4 by Modular Kits!1Base ContactorIncludes a 120V AC coil and (1) N.O. auxiliary contactor as standard.2Max. Horsepower RatingFull Load Current Must Not Exceed “Continuous Ampere Rating”1-Phase Motor Voltage3ContinuousNEMAAmpereSizeRating [A]45600V AC Maximum 60 Hz3-Phase Motor Voltage50 Hz3 Power Poles4 Power Poles5 Power PolesCat. No.Cat. No.Cat. No. 500-AO 930500-AO 940500-AO 950380 415V 460 .57.51010500-BO 930500-BO 940500-BO 95024537.510152525500-CO 930500-CO 940500-CO 9503907.51525305050500-DO 930500-DO 940500-DO 9504135——405075100500-EO 930500-EO 940500-EO 9505270——75100150200 6540——150200300400 7810———300600600 81215———450900900 92250———80016001600 See page 7 for NEMA sizes 00, 5 9.6 Coil Voltage Code78The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AO 940becomes Cat. No. 80550600AC, 50 HzJD———A———NIB—C—AC, 60 HzJ—D—H—A—F———B—CDC VL——VG———VG——————— DC voltage code is only available on NEMA size 0 3. When ordering a DC voltage code, add "DC" to the catalog number. Example: 500DC-BOVL930.Note: The base contactor includes a 120V AC coil as standard. For all other voltages, a second coil will be included in the modular kit forfield swap out.9Options for Modular KitOptions101112CodeDescription17Surge Suppressor for 120 or 240V AC Coil90(1) N.O. Auxiliary Contact191(1) N.C. Auxiliary Contact11 Up to (6) combinations of auxiliary contacts can be selected. Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts.Example: Cat. No. 500-COD930-17-90 includes a NEMA size 2, 3-pole, contactor with a 120V AC coil, surge suppressor, and (1) N.O.auxiliary contact.13www.ab.com/catalogs4Publication 500-SG008A-EN-P

Bulletin 500NEMA AC ContactorsProduct Selection - ComponentsProduct Selection of NEMA sizes 0 4 by Components!1Base ContactorCoilAuxiliary ContactContactorSurge SuppressorPower PoleTop Wire KitBase ContactorLoad -Side Terminal Shield2Surge SuppressorNEMA SizeContinuous Ampere Rating[A]Cat. No.Description12 120V AC018500F-AOD930240 264V AC 4135500F-EOD930NEMA Size0 5Cat. No.599-K043599-KA044Power Pole AddersCoilsNEMA SizeDescriptionDescriptionNEMA SizeCat. No.1 N.O.0 1599-P01A1 N.O.2599-P2A0 12341 N.O.3599-P3ACat. No.Cat. No.Cat. No.Cat. No.1 N.O.4599-P4A24V 50/60 HzCB013CC013CD013CE013110V 50 Hz,120V 60 HzCB236CC236CD236CE236208V 60 HzCB249CC249CD249CE249220V 50 Hz,240V 60 HzCB254CC254CD254CE254277V 60 HzCB260CC260CD260CE260380V 50 HzCB354CC354CD354CE354415V 50 HzCB357CC357CD357CE357440V 50 Hz,480V 60 HzCB273CC273CD273CE273550V 50 Hz,600V 60 HzCB278CC278CD278CE27824V DC599-B24DC599-C24DC599-D24DC 125 250VDC599-B250DC599-C250DC599-D250DC 6Top Wiring KitNEMA SizeCat. No.0 1599-TW012599-TW23599-TW34599-TW4789Terminal Shield KitNote:The base contactor includes a 120V AC coil as standard. Forall other voltages, select an alternate component coil for fieldinstallation.5NEMA SizeCat. No.0 2599-TS023,4599-TS34Auxiliary Contact — Contactors1011DescriptionNEMA Size1 N.O.0 5595-A2 N.O.0 5595-AACat. No.1 N.C.0 5595-B2 N.C.0 5595-BB1 N.O. and N.C.0 5595-AB1213www.ab.com/catalogsPublication 500-SG008A-EN-P5

Bulletin 500NEMA AC ContactorsProduct Selection - Factory AssembledProduct Selection of NEMA sizes 00, 5 9, as Factory Assembled!12Max. Horsepower RatingFull Load Current Must Not Exceed “Continuous Ampere Rating”1-Phase Motor Voltage3ContinuousAmpereRating 524537.5103907.5154135—527067456600V AC Maximum 60 Hz3-Phase Motor VoltageNEMASize50 Hz3 Power Poles4 Power Poles5 Power PolesCat. No.Cat. No.Cat. No.500-TOD930 5 1010 152525 25305050 —405075100 ——75100150200500-FOD930500-FOD940 540——150200300400500-GOD930 810———300600600500-HOD930 81215———450900900500-JOD930 92250———80016001600500-KOD930 380 415V 460 575V22 See page 5 for NEMA sizes 0 4. Coil Voltage Code7The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AO 940becomes Cat. No. 80550600AC, 50 HzJD———A———NIB—C—AC, 60 talogs6Publication 500-SG008A-EN-P

Bulletin 500FNEMA AC Feed-Through ContactorsCat. No. ExplanationBulletin 500F Open Type Feed-Through ContactorTable of Contents Feed-through construction Contactor can be field wired for single- or three-phaseapplications!Modular Kits . 8Components . 9Factory Assembled . 10Specifications. 15Full Load Currentsof AC Motors. 19ApproximateDimensions. 20NEMA sizes 0 4 Available as components or a modular kit for faster delivery Product selection can be done via two options: Ordering a complete kit Ordering individual components Feed-through contactor includes a 120V AC coil and (1) N.O.auxiliary contact, as standard12NEMA size 5 Available as factory assembled3Standards ComplianceNEMA/EEMAC ICS 2UL 508CSA C22.2 No.14CertificationsCE MarkedCSA Certified (LR1234)UL Listed (File No. E3125, Guide No. NLDX)ABS 4/5.115 — American Bureau of ShippingUCSG 46 CFR 111.70IEEE 45EN/IEC 60947-4-14Catalog Number Explanation5For flexibility, devices may be ordered in a convenient modular kit or as individual components.A modular kit includes: Base contactor Selectable coil voltage Selectable options6Modular Kit Example Cat. No.7500F – B – O – D – 930 – 17abcdeacdNEMA SizeNominal Coil VoltageNumber of A220V240V50 Hz60 HzB440V480V50 Hz60 HzC550V600V50 Hz60 HzbD110V120V50 Hz60 HzNEMA Enclosure TypeF277V60 HzCodeTypeH200 208V60 HzONo enclosureI415V50 HzJ24V50/60 HzN380V50 HzVL24V DC VG125 250V DC 8CodeVoltage Description930Three Power Poles and (1) N.O. AuxiliaryContact9eOptionsCodeVoltage Description17Surge Suppressor for 120 or 240V ACCoil90(1) N.O. Auxiliary Contact191(1) N.C. Auxiliary Contact1101 Up to (6) combinations of auxiliary contacts canbe selected. Example: Code 90011 indicates (2)N.O. and (2) N.C. contacts.111213www.ab.com/catalogsPublication 500-SG008A-EN-P7

Bulletin 500FNEMA AC Feed-Through ContactorsProduct Selection - Modular KitProduct Selection of NEMA sizes 0 4 by Modular Kits!1Base ContactorIncludes a 120V AC coil and (1) N.O. auxiliary contactor as standard.2Maximum Horsepower RatingFull Load Current Must Not Exceed “Continuous Ampere Rating”3ContinuousNEMA Ampere RatingSize[A]45671-Phase Motor Voltage115V3 Power Poles 600V ACMaximum 60 Hz3-Phase Motor Voltage230V200V230V50 Hz380 415VCat. No.460 575V018—33355500F-AO 930127—7.57.57.51010500F-BO 930245—1510152525500F-CO 930390—3025305050500F-DO 9304135—50405075100500F-EO 9305270 75100150200 See page 11 for NEMA size 5. Coil Voltage CodeThe cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no.Example: Cat. No. 500F-AO 930 becomes Cat. No. 500F-AOD930. For other voltages, please consult your local Rockwell Automation salesoffice or Allen-Bradley 480550600AC, 50 HzJD———A———NIB—C—AC, 60 HzJ—D—H—A—F———B—CDC VL——VG———VG——————— DC voltage code is only available on NEMA size 0 3. When ordering a DC voltage code, add "C" to the catalog number. Example: 500FC-BOVL930.89Note: The base contactor includes a 120V AC coil as standard. For all other voltages, a second coil will be included in the modular kit forfield swap out.Options for Modular KitOptions10CodeDescription17Surge Suppressor for 120 or 240V AC Coil90(1) N.O. Auxiliary Contact191(1) N.C. Auxiliary Contact11 Up to (6) combinations of auxiliary contacts can be selected. Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts.11Example: Cat. No. 500F-COD930-17-90 includes a NEMA size 2, 3-pole, contactor with a 120V AC coil, surge suppressor, and (1) N.O.auxiliary contact.1213www.ab.com/catalogs8Publication 500-SG008A-EN-P

Bulletin 500FNEMA AC Feed-Through ContactorsProduct Selection - ComponentsProduct Selection of NEMA sizes 0 4 by Components!1Base ContactorCoilAuxiliary ContactContactorBase ContactorSurge Suppressor23Auxiliary Contact — ContactorsNEMA SizeContinuous Ampere Rating[A]Cat. No.Description018500F-AOD9301 N.O.0 5595-A127500F-BOD9302 N.O.0 5595-AANEMA SizeCat.No.245500F-COD9301 N.C.0 5595-B390500F-DOD9302 N.C.0 5595-BB4135500F-EOD9301 N.O. and N.C.0 5595-AB45CoilsSurge SuppressorNEMA Size0 1234Description12 120V ACCat. No.Cat. No.Cat. No.Cat. No.240 264V AC Varistor24V 50/60 HzCB013CC013CD013CE013110V 50 Hz,120V 60 HzCB236CC236CD236CE236Description208V 60 HzCB249CC249CD249CE249220V 50 Hz,240V 60 HzCB254CC254CD254CE254277V 60 HzCB260CC260CD260CE260380V 50 HzCB354CC354CD354CE354415V 50 HzCB357CC357CD357CE357440V 50 Hz,480V 60 HzCB273CC273CD273CE273550V 50 Hz,600V 60 HzCB278CC278CD278CE27824V DC599-B24DC599-C24DC599-D24DC 125 250VDC599-B250DC599-C250DC599-D250DC NEMA Size0 5Cat. No.599-K046599-KA04789Note:The base contactor includes a 120V AC coil as standard. Forall other voltages, select an alternate component coil for cation 500-SG008A-EN-P9

Bulletin 500FNEMA AC Feed-Through ContactorsProduct Selection - Factory AssembledProduct Selection of NEMA size 5 as Factory Assembled!12Maximum Horsepower RatingFull Load Current Must Not Exceed “Continuous Ampere Rating”341-Phase Motor VoltageContinuousNEMA Ampere RatingSize[A]115V230V200V230V50 Hz380 415VCat. No.460 575V018—33355 127—7.57.57.51010 245—1510152525 390—3025305050 4135—50405075100 5270 75100150200500F-FO 9305 See page 9 for NEMA size 0 4.6 Coil Voltage Code73 Power Poles 600V ACMaximum 60 Hz3-Phase Motor VoltageThe cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no.Example: Cat. No. 500F-AO 930 becomes Cat. No. 480550600AC, 50 HzJD———A———NIB—C—AC, 60 talogs10Publication 500-SG008A-EN-P

Bulletin 509NEMA Full Voltage StarterCat. No. ExplanationBulletin 509 Open Type Full Voltage StarterTable of Contents Feed-through construction Starter can be field wired for single- or three-phase applicationsNEMA sizes 0 4 Available as components or as a modular kit for faster delivery Product selection can be done via two options: Ordering a complete kit Ordering individual components Starter includes a 120V AC coil and (1) N.O. auxiliary contact, asstandardBulletin 509, Size 1with Eutectic AlloyOverload RelayOpen Type without Enclosure!Modular Kits . 12Components . 13Factory Assembled . 14Specifications. 15Full Load Currentsof AC Motors . 19ApproximateDimensions. 2012NEMA sizes 00, 5 9 Available as factory assembled3CertificationsStandards ComplianceNEMA/EEMAC ICS 2UL 508CSA C22.2 No.14ABS 4/5.115 — American Bureau ofShippingUCSG 46 CFR 111.70EN/IEC 60947-4-1CE MarkedCSA Certified (LR1234)UL Listed (File No. E3125, Guide No. NLDX)4Catalog Number ExplanationFor flexibility, devices may be ordered in a convenient modular kit or as individual components.A modular kit includes: Base contactor Selectable coil voltage5 Selectable overload relay Selectable optionsModular Kit Example Cat. No.6509 – B – O – D – A2E – 17abcdeadeNEMA SizeEutectic Overload criptionblankEutectic Alloy9(1) N.O. Auxiliary Contact for use onEutectic Overload Relay9A(1) N.C. Auxiliary Contact for use onEutectic Overload Relay17Surge Suppressor for 120 or 240V ACCoil90(1) N.O. Auxiliary Contact for use onContactor191(1) N.C. Auxiliary Contact for use onContactor1A0B1C2D3EE1 Plus Solid-State Overload Relay4Full Load CurrentAdjustment Range [A]CodeNEMA SizeA2C0,10.2 1.0A2E0,11.0 5.03-PhasebNEMA Enclosure TypeCodeTypeONo enclosureA2F0,13.2 16A2G0,1,25.4 27A2J1,2,39 45Nominal Coil VoltageA2L318 90CodeVoltageFrequencyA2M430 150A220V240V50 Hz60 Hz50 Hz60 Hz0,11.0 5.0B440V480VS2ES2F0,13.2 16C550V600V50 Hz60 HzS2G0,1,25.4 27S2J1,2,39 45D110V120V50 Hz60 HzS2L318 90cF277V60 HzH200 208V60 HzI415V50 HzJ24V50/60 HzN380V50 HzVL24V DC VG125 250V DC 891 Up to (6) combinations of auxiliary contacts canbe selected. Example: Code 90011 indicates (2)N.O. and (2) N.C. contacts.101-Phase1112Heater Elements — Starters with eutectic alloy overload relays require 3heater elements. See the Industrial Controls catalog for heater elementselection tables.13www.ab.com/catalogsPublication 500-SG008A-EN-P11

Bulletin 509NEMA Full Voltage StarterProduct Selection - Modular KitsProduct Selection of NEMA sizes 0 4 by Modular Kits!1Base ContactorIncludes a 120V AC coil and (1) N.O. auxiliary contactor as standard.Heater Elements — Starters with eutectic alloy overload relay require 3 heater elements. See the Industtrial Controls catalog for heaterelement selection tables.2Maximum Horsepower RatingFull Load Current Must Not Exceed “Continuous Ampere Rating”34561-Phase Motor VoltageContinuousNEMA Ampere RatingSize[A]3 Power Poles 600V ACMaximum 60 Hz3-Phase Motor Voltage115V230V200V230V50 Hz380 415V460 575VCat. No.0091/311.51.522 018123355509-AO - 127237.57.51010509-BO - 24537.510152525509-CO - 3907.51525305050509-DO - 4135——405075100509-EO - 5270——75100150200 6540——150200300400 7810———300600600 81215———450900900 92250———80016001600 See page 15 for NEMA sizes 00, 5 9. Coil Voltage Code78The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 509-BA - becomes Cat. No. 509-BAD- , 50 HzJD———A———NIB—C—AC, 60 �—VG——————— DC voltage code is only available for NEMA sizes 0 3. When ordering a DC voltage code, add "DC" to the catalog number. Example: 509DC-BOVL.Options for Modular Kit Overload Relay Code9Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete,select an overload relay code from the table below to complete the cat. no. Example: Cat. No. 509-BOD- becomes Cat. No. 509-BOD-A2E.NEMA Size (3-Phase)NEMA Size (1-Phase)Full Load CurrentRange [A]0123401230.2 1.0A2CA2C———————1.0 5.0A2EA2E———S2ES2E——3.2 16A2FA2F———S2FS2F——5.4 27A2GA2GA2G——S2GS2GS2G—9 45—A2JA2JA2J——S2JS2JS2J18 90———A2L————S2L30 escription9(1) N.O. Auxiliary Contact for use on Eutectic Overload Relay9A(1) N.C. Auxiliary Contact for use on Eutectic Overload Relay17Surge Suppressor for 120 or 240V AC Coil90(1) N.O. Auxiliary Contact for use on Contactor191(1) N.C. Auxiliary Contact for use on Contactor11 Up to (6) combinations of auxiliary contacts can be selected. Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts.Example: Cat. No. 509-BOD-A2F-17-901 includes a NEMA size 1, 3-pole, contactor with a 120V AC coil, surge suppressor, and (2) auxiliarycontacts, (1) N.O. and (1) N.C.www.ab.com/catalogs12Publication 500-SG008A-EN-P

Bulletin 509NEMA Full Voltage StarterProduct Selection - ComponentsProduct Selection of NEMA sizes 0 4 by Components!1Base Contactor Eutectic Overload Relay Solid-State Overload RelayCoilAuxiliary Contact Surge SuppressorAuxiliary ContactContactorEutectic Overload RelayCoilsBase ContactorNEMA SizeContinuous Ampere Rating[A]Cat. 35NEMA Size3234Cat. No.Cat. No.Cat. No.Cat. No.24V 50/60 HzCB013CC013CD013CE013500F-DOD930110V 50 Hz,120V 60 HzCB236CC236CD236CE236500F-EOD930208V 60 HzCB249CC249CD249CE249220V 50 Hz,240V 60 HzCB254CC254CD254CE254277V 60 HzCB260CC260CD260CE260380V 50 HzCB354CC354CD354CE354415V 50 HzCB357CC357CD357CE357440V 50 Hz,480V 60 HzCB273CC273CD273CE273NEMA SizeCat. te E1 Plus Overload RelaysCurrent Range [A]Description0 1Eutectic Overload RelaysNEMA Size2Cat. No.3-Phase0,10.2 1.0592-EEBC0,11.0 5.0592-EECC550V 50 Hz,600V 60 HzCB278CC278CD278CE27824V DC599-B24DC599-C24DC599-D24DC 125 250VDC599-B250DC599-C250DC599-D250DC 567Auxiliary Contact — ContactorsCat.No.0,13.2 16592-EEDCDescription0 25.4 27592-EEEC1 N.O.0 5595-A0 29 45592-EEFC2 N.O.0 5595-AANEMA Size439 45592-EEFD1 N.C.0 5595-B318 90592-EEGD2 N.C.0 5595-BB430 150592-EEHE1 N.O. and N.C.0 5595-AB81-Phase0,11.0 5.0592S-EEPC0,13.2 16592S-EERC0 25.4 27592S-EESC0 29 45592S-EETC318 90592S-EEUD9Surge SuppressorDescription12 120V AC240 264V AC VaristorNEMA Size0 5Cat. No.599-K04599-KA041011Overload Accessory Auxiliary Contact(For eutectic alloy overload relays only1)Description1 N.O.1 N.C.1 N.O.1 N.C.NEMA Size0 23 4Cat. No.595-A0212595-B02595-A34‡595-B34§1 Auxiliary contact for solid-state overload relays is included in the product.‡ Auxiliary contact mounted on right-hand side of overload relay provides N.O. contact function. Auxiliary contact mounted on left-hand side of overload relayprovides N.C. contact function.§ To be mounted on right-hand side of overload to provide additional AC contact function.www.ab.com/catalogsPublication 500-SG008A-EN-P1313

Bulletin 509NEMA Full Voltage StarterProduct Selection - Factory AssembledProduct Selection of NEMA sizes 00, 5 9 as Factory Assembled!12Heater Elements — Starters with eutectic alloy overload relay require 3 heater elements. See the Industtrial Controls catalog for heaterelement selection tables.Maximum Horsepower RatingFull Load Current Must Not Exceed “Continuous Ampere Rating”31-Phase Motor VoltageContinuousNEMA Ampere RatingSize[A]4560093 Power Poles 600V ACMaximum 60 Hz3-Phase Motor Voltage115V230V200V230V50 Hz380 415V460 575VCat. No.1/311.51.522509-TO - 018123355 127237.57.51010 24537.510152525 3907.51525305050 4135——405075100 5270——75100150200509-FO - 6540——150200300400509-GO - 7810———300600600509-HO - 81215———450900900509-JO - 92250———80016001600509-KO - See page 13 for NEMA sizes 0 4. Coil Voltage Code789The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 509-FO - becomes Cat. No. 509-FOD- , 50 HzJD———A———NIB—C—AC, 60 �—VG———————E1 Plus Solid-State Overload Relay(Selectable Class 10, 20, or 30) (Automatic/Manual Reset)NEMASize10111213Full Load Current AdjustmentRange (A)Overload Relay CodeClass 10, 15, 20, 300.1 0.5A2A0.2 1.0A2C1.0 5.0A2E3.2 16A2F55PW5YD60 300A2N66PW6YD120 600A2R007 256 810A2T8 384 1215A2U9 800 2250A2V These solid-state overload relays have an interposing relay with a 120V ACcoil.www.ab.com/catalogs14Publication 500-SG008A-EN-P

Bulletin 500 LineNEMA AC Contactors and StartersSpecificationsElectrical er PrimaryCircuitClosingTransformer PrimarySwitching kVaRatingInrushSwitching kVa(Inrush CurrentCurrentRatingMaximum Hp Rating Maximum Hp Rating 20 times(Inrush Current 20 Capacitor [A] Peak(Plugging and(Non-plugging andContinuousto 40 timesSwitching Includingjogging duty) non-jogging duty)Current)OffsetContinuous Current) 59!56789101 Service-Limit Current Ratings — The service-limit current ratings shown represent the maximum rms current, in amperes, which the controller shall bepermitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained bytesting the controller at its continuous current rating. The current rating of overload relays or the trip current of other motor protective devices used shall notexceed the service-limit current rating of the controller. Plugging or Jogging Service — The listed horsepower ratings are recommended for those applications requiring repeated interruption of stalled motor currentencountered in rapid motor reversal in excess of five openings or closings per minute and shall not be more than ten in a ten minute period.‡ If maximum available current (at capacitor terminals) is greater than 3000 A, please contact your local Rockwell Automation sales office, Allen-Bradleydistributor, or NEMA ICS-2 Standard.www.ab.com/catalogsPublication 500-SG008A-EN-P15111213

Bulletin 500 LineNEMA AC Contactors and StartersSpecifications, ContinuedMechanical Ratings!123Operating Time [ms]NEMASizeMechanical Life(Millions of Operations)Maximum Number ofAuxiliary ContactsPick-up (Average)0108211611082214Drop-out (Average)2108271335837204582720558251865425 7910 nContact e of PowerTerminal0Saddle or wire clamps15Wire Size forPower TerminalsRequired Torque onPower Terminal WireClamps and PressureConnectors or Lugs#14 10 AWG20 lb in#14 8 AWG20 lb in2#14 4 AWG45 lb in3#8 1/0 AWG150 lb inPressure terminals45Silver alloySilver#6 4/0 AWG275 lb in#4 AWG 500 MCM375 lb in6Lugs sold separately.See [S-1362754].76All wire rated 167 F(75 C) or higher mustbe sized per the localElectrical Code for167 F (75 C) wire.89Direct bus connections only.007Requirementsfor Sizing of WirePressure terminals#16 10 AWG9 lb inEnvironmentalNEMASizeOperating Temperature RangeAltitudeCorrosion-ResistanceOperating Position081Starters with eutectic alloyOverload relay–13 149 F(–25 65 C)23Vertical4Starters with SMPOverload relay–13 131 F(–25 55 C)59678All metal parts are treated forcorrosion-resistanceHorizontalVertical(provided condensationis prevented)91010 000 feet before derating00HorizontalShort Circuit Rating11Combination contactors and starters with disconnect switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232XCombination Contactors and Starters with Disconnect Switch: Bulletin 502, 506, 512, 522E, 522F, 522G, and 1232X12NEMA SizeFuse TypeAvailable Short Circuit Amperes RMSSymmetrical [A]0 3H, K50004 5H, K10 0000 5J, R100 0006L18 0007L18 00013www.ab.com/catalogs16Publication 500-SG008A-EN-PMaximum Voltage [V]600

Bulletin 500 LineNEMA AC Contactors and StartersSpecifications, ContinuedAC Coil DataOperating Volt Amperes Burden [VA]!60 Hz CoilsNEMA SizeInrushSealedHeat Dissipation [W]007082.70192295.91192295.92 (2 3 poles)240295.92 (4 5 poles)315385.93 (2 3 poles)66045103 (4 5 poles)84058104 (2 3 poles)12256914.84 (4 5 poles)14909614.85 (Series L)14909619.865.76148602546 (Interposing relay)52.443.9674.407 (Interposing relay)8‡9.8474.409§3—9.8414485 110%—4—Economized DC Coil9 (Interposing relay)2—Economized DC Coil8 (Interposing relay)1—Economized DC Coil7 Coil Operating Limits—19.20—1 This rating is for the size 6 contactor coil only. All starters are shipped with an interposing relay as standard. Size 7 starters are shipped with a 250 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactorcoil.‡ Size 8 starters are shipped with a 350 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactorcoil.§ Size 9 starters are shipped with a 750 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactorcoil.56Auxiliary Contacts (NEMA A600 and P300) — Bulletin 595, 596Maximum AC Contact Rating Per Pole[A]AC RatingDesignationA600Maximum Voltage60 or 50 HzMake12060BreakContinuousCarrying 0151.5107200720600121.210720072078Maximum DC Contact Rating Per Pole for 595, 596 Auxiliary Contacts (Maximum Continuous Carrying Current is 5 A)DC RatingDesignation125V DC0.55 AP3001.1 A(Requires 2 Contacts in Series)250V DC600V DC0.55 A(Requires 2 Contacts in Series)—910111213www.ab.com/catalogsPublication 500-SG008A-EN-P17

Bulletin 500 LineNEMA AC Contactors and StartersSpecifications, Continued!12Load-Life CurvesContact Life for Mixed Utilization Categories AC3 and AC4Bulletin 500 Line contactors and starters are designed to providesuperior performance in a variety of applications. These load-lifecurves are based on Rockwell Automation tests according to therequirements defined in IEC 947-4. Actual contact life may varybased on the application, duty cycle, and environmental conditionsfrom that indicated by the curves.To find the contactor’s estimated electrical life, follow theseguidelines: Choose the appropriate graph that most closely approximat

NEMA sizes 0 4 for open-type Bulletin 500 top-wired contractors, Bulletin 500F feed-through contactors, and Bulletin 509 full- voltage starters, are provided as modular kits for faster delivery.

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