Midwest Roadside Safety Facility

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1204 1/2" 30594240" 60961098731 1/4" 794654A3246 5/8" 1184a1a191 1/4" 231825 PLAN VIEWa11Impact2270Pa1a1BGroundLineB48" 1219ELEVATION VIEWPost No. 4CL46 5/8" 1184DETAIL ASCALE 1:2025 ImpactNotes: (1) Test shall be performed according to test designation no. 2-11 using MASH2016 criteria.(2) The impact location is 46 5/8" [1,184] upstream from centerline of postno. 4.SHEET:Iowa Bicycle Rail1 of 14Test No. IBBR-1DATE:8/23/2018DRAWN BY:Midwest RoadsideSafety FacilitySystem LayoutDWG. NAME.IBBR-1 R14JDJ/GRL/JEK/MBDSCALE: 1:140REV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

c15 1/2" 140c22" 51c2a1a221 3/8" 543e2e11" 25a348" 1219f1d112" 3055/8" 16f324" 6105" 127GroundLinef26" 1525 1/2" 140SECTION B-BNotes: (1) Reinforcement bar no. f2 is anchored into the exisiting tarmac withHilti HIT-RE 500 V3 epoxy with a minimum bond strength of 1,560 psi[10.8 MPa].(2) Threaded rod (part d1) is anchored into the concrete barrier withHilti HIT-RE 500 V3 epoxy with a minimum bond strength of 1,560 psi[10.8 MPa].SHEET:Iowa Bicycle Rail2 of 14Test No. IBBR-1DATE:8/23/2018DRAWN BY:Midwest RoadsideSafety FacilitySystem Cross SectionDWG. NAME.IBBR-1 R14JDJ/GRL/JEK/MBDSCALE: 1:10REV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

120 1/2" 3061120" 304891 1/4" 2318CFPLAN VIEWSplice Plate AssemblyDRail and Post Assemblya1Post No. 3Post No. 2a2Post No. 1Concrete Parapet AssemblyEa3GroundLineELEVATION VIEWSHEET:Iowa Bicycle Rail3 of 14Test No. IBBR-1DATE:8/23/2018Midwest RoadsideSafety FacilityRail and Concrete ParapetDetailsDWG. NAME.IBBR-1 R14SCALE: 1:35DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

c2c11 1/2" 38Splice Plate Assemblya15 1/2" 140DETAIL Ca1c2c1Splice Plate Assembly1/2" 13DETAIL Dc2a11" 25Rail and Post Assemblya1a2d1e2e1Concrete ParapetAssemblye1a3e22" 51DETAIL F12" 305d1a3SHEET:Iowa Bicycle Rail4 of 14Test No. IBBR-1DATE:8/23/2018DETAIL ESCALE 1:15Midwest RoadsideSafety FacilityRail and Concrete ParapetDetailsDWG. NAME.IBBR-1 R14SCALE: 1:6DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

28 1/4" 718b1 0"02 5/8"-1/16" 67-2PLAN VIEWb2b1TYP 0"02 5/8"-1/16" 67-23/16" [5]28 1/4" 718b2b11" 25 0"01 5/8"-1/16" 41-2b2b13/16" 5(TYP)ELEVATION VIEWSplice TubeItemNo.QTY.-4Splice Plate Assemblyb1228 1/4"x1 1/4"x5/16" [718x32x8] Plateb22Description28 1/4"x2"x5/16" [718x51x8] Plate 0"01 5/8"-1/16" 41-2b2PROFILE VIEWSCALE 1:2Material SpecificationTreatmentSpecificationIowa Bicycle Rail-ASTM A123Test No. IBBR-1ASTM A572 Gr. 50-ASTM A572 Gr. 50-SHEET:5 of 14DATE:8/23/2018Midwest RoadsideSafety FacilityDRAWN BY:Splice Plate AssemblyDWG. NAME.IBBR-1 R14JDJ/GRL/JEK/MBDSCALE: 1:5REV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

28 1/4" 7185/16" 81 1/4" 32ELEVATION VIEWPROFILE VIEWPart b13 3/4" 953 7/8" 986 1/2" 1653 3/4" 956 1/2" 1653 7/8" 981/4" 61" 255/8"x2" [16x51]Slot (TYP)PLAN VIEW28 1/4" 7185/16" 8ELEVATION VIEW2" 51PROFILE VIEWPart b2SHEET:Iowa Bicycle Rail6 of 14Test No. IBBR-1DATE:8/23/2018Midwest RoadsideSafety FacilitySplice Plate Component DetailsDWG. NAME.IBBR-1 R14SCALE: 1:4DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

240" 609630" 762120" 3048a290" 2286a13 5/8" 92(TYP)a3ELEVATION VIEWa12" 511/8"[3]a221 3/8" 5431/8"[3]1" 25a37" 178PROFILE VIEWSCALE 1:8Note: Hidden lines not shown.ItemNo.QTY.-5Rail and Post Assemblya11a2a35/8" 16Material SpecificationTreatmentSpecificationIowa Bicycle Rail-ASTM A123Test No. IBBR-1HSS 3"x2"x1/8" [76x51x3], 240"[6,096] Long TubeASTM A500 Gr. C-2HSS 2"x2"x1/8" [51x51x3], 213/8" [543] Long TubeASTM A500 Gr. C-29 1/4"x7"x5/8" [235x178x16]PlateASTM A572 Gr. 50-DescriptionSHEET:7 of 14DATE:8/23/2018Midwest RoadsideSafety FacilityRail and Post AssemblyDWG. NAME.IBBR-1 R14SCALE: 1:30DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

240" 60966 1/2" 165220" 55886 1/2" 1651 1/2" 385/8" 16(TYP)3 1/2" 89PLAN VIEW3" 762" 511/8" 3R1/4" 6(TYP)PROFILE VIEWELEVATION VIEW120" 304830" 7623/4" 19PLAN VIEWUNDERSIDESHEET:Iowa Bicycle Rail8 of 14Test No. IBBR-1Part a1DATE:8/23/2018Midwest RoadsideSafety FacilityDRAWN BY:Rail DetailsDWG. NAME.IBBR-1 R14JDJ/GRL/JEK/MBDSCALE: 1:5REV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

2" 519 1/4" 2351/8" 3R1/4" 6(TYP)4 5/8" 1172" 513/4" 19PLAN VIEW7" 1785" 1273" 762 1/8" 547/8"x1 1/2" Slot(TYP)5" 127PLAN VIEW5/8" 1621 3/8" 543ELEVATION VIEWPart a3SHEET:Iowa Bicycle Rail9 of 14Test No. IBBR-1DATE:8/23/2018ELEVATION VIEWPart a2Midwest RoadsideSafety FacilityPost and Base Plate DetailsDWG. NAME.IBBR-1 R14SCALE: 1:4DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

1204 1/2" 30594f3f2f1PLAN VIEW3/4"x3/4" [19x19] Chamfer(TYP)50 Spaces @ 24"[610] 1200" 304802 1/4" 57CLRf3f1f2ELEVATION VIEW2" 51CLRf2SHEET:Iowa Bicycle Rail10 of 14Test No. IBBR-1DATE:8/23/2018Midwest RoadsideSafety FacilityConcrete Parapet AssemblyDetailsDWG. NAME.IBBR-1 R14SCALE: 1:16DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

3/4"x3/4"[19x19] Chamfer3 1/2" 892" 51CLR10 1/4" 260f124" 610f210 1/4" 260f32" 51CLR6" 15210" 254PROFILE VIEWItem QTY.No.f1f2f311DescriptionMaterial SpecificationTreatmentSpecificationConcrete Parapet Assembly--Concrete#4 [13] Rebar, 59 15/16"51 [1,522] Total UnbentLength4#4 [13] Rebar, 1,2001/2" [30,493] TotalLengthMin. f'c 4,000 psi [27.6 MPa]NE Mix 47BD-ASTM A615 Gr. 60Epoxy-Coated(ASTM A775 orA934)ASTM A615 Gr. 60Epoxy-Coated(ASTM A775 orA934)SHEET:Iowa Bicycle Rail11 of 14Test No. IBBR-1DATE:8/23/2018Midwest RoadsideSafety FacilityConcrete Parapet AssemblyDetailsDWG. NAME.IBBR-1 R14SCALE: 1:7DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

6" 1522" 51(TYP)28" 7115 1/2" 140Part f21200 1/2" 30493Part f3Bill of BarsBar QTY.f2f3514SizeTotal Unbent Length#4 [13] 59 15/16" [1,522]#4 [13] 1,200 1/2" [30,493]Material SpecificationTreatment SpecificationASTM A615 Gr. 60Epoxy-Coated (ASTMA775 or A934)ASTM A615 Gr. 60SHEET:Iowa Bicycle RailEpoxy-Coated (ASTMA775 or A934)12 of 14Test No. IBBR-1DATE:8/23/2018Midwest RoadsideSafety FacilityConcrete Parapet ReinforcementDWG. NAME.IBBR-1 R14SCALE: 1:7DRAWN BY:JDJ/GRL/JEK/MBDREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

1/8" 33" 761/2" 122" 511" 251/2"-13 UNC [M14x2]13/16" 21Part c1Part e13/4" 191 1/4" 321/8" 31 3/8" 359/16" 14Part c2Part e214" 3563/4"-10 UNC [M20x2.5]Part d1SHEET:Iowa Bicycle Rail13 of 14Test No. IBBR-1DATE:8/23/2018Midwest RoadsideSafety FacilityDRAWN BY:HardwareDWG. NAME.IBBR-1 R14JDJ/GRL/JEK/MBDSCALE: 1:2REV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

ItemNo.QTY.a15DescriptionHSS 3"x2"x1/8" [76x51x3], 240" [6,096] LongTubea210 HSS 2"x2"x1/8" [51x51x3], 21 3/8" [543] LongTubea310 9 1/4"x7"x5/8" [235x178x16] PlateMaterial SpecificationTreatment SpecificationHardwareGuideASTM A500 Gr. C--ASTM A500 Gr. C--ASTM A572 Gr. 50--b1828 1/4"x1 1/4"x5/16" [718x32x8] PlateASTM A572 Gr. 50--b2828 1/4"x2"x5/16" [718x51x8] PlateASTM A572 Gr. 50--Bolt- ASTM F3125 Gr. A325 Type 1 orequivalentNut - ASTM A563DH or equivalentASTM A153 or B695 Class 55 orF1136 Gr.3 or F2329 or F2833Gr. 1FBX14bASTM F844ASTM A123 or A153 or F2329FWC14aASTM F1554 Gr. 105ASTM A123 or B695 Class 55 orF2329FRR20bASTM F844ASTM A123 or A153 or F2329FWC20aASTM A563DHASTM A153 or B695 Class 55 orF2329FBX20aMin. f'c 4,000 psi [27.6 MPa]NE Mix 47BD--#4 [13] Rebar, 59 15/16" [1,522] Total UnbentLengthASTM A615 Gr. 60Epoxy-Coated (ASTM A775 orA934)-ASTM A615 Gr. 60Epoxy-Coated (ASTM A775 orA934)-Min. bond strength 1,560 psi [10.8 MPa](Hilti HIT-RE 500 V3)--c11/2"-13 UNC [M14x2], 3" [76] Long Heavy Hex16 Head Bolt and Nutc232 1/2" [13] Dia. Plain Round Washerd120e120 3/4" [19] Dia. Plain Round Washere220 3/4"-10 UNC [M20x2.5] Heavy Hex Nut3/4"-10 UNC [M20x2.5], 14" [356] Long FullyThreaded Rodf11Concretef251f34#4 [13] Rebar, 1,200 1/2" [30,493] Total Length-1EpoxySHEET:Iowa Bicycle Rail14 of 14Test No. IBBR-1DATE:8/23/2018Midwest RoadsideSafety FacilityDRAWN BY:Bill of MaterialsDWG. NAME.IBBR-1 R14JDJ/GRL/JEK/MBDSCALE: NoneREV. BY:UNITS: in.[mm] JEK/RWB/CG/RKF

System: Iowa Bicycle RailRevision HistoryDrawing: IBBR-1REV.DATE OF ISSUEPage05/10/2018-Orignial drawing created from assembly made by Chaz1Moved imact location, edited note 2.2Edited part callout. Added dimensions. Edited note 1.3Changed scale to 1:35. Edited dimensions.415/11/2018NATURE OF CHANGESREVIEWERREVISED BY-JDJJEKJDJJEKJDJJEK/RWB/CGJDJAdded assembly note. Changed scale for detail B and detail D to 1:5.Edited part call out for detail D.5Added part callout. Editied sheet name.6Edited dimensions.7Added part callout. Editied sheet name. Edited annotations.8Edited dimensions.9Removed profile view, added elevation view. Edited dimensions.10Add part callout. Edited dimensions.11Added dimensions. Edited part callout.12Edited bill of bars.13Editied dimensions.Edited description for part nos. a1, a2, a3, c1, c2, d1, e1, e2, f2, and f3.BOMEdited material specification for part nos. e2, and f1. Editited treatmentspecification for part no. d1. Edited hardware guide for part nos. c1, andd1.17235/14/2018Edited impact location dimension. Edited note 2.Added and edited dimensions.11Added dimensions.12Editied dimensions.13Editied dimensions.1Moved impact locatIon to upstream of post no. 4.2Added dimensions. Added note 2. Moved part no. f2 callout.4Edited dimensions.5Added 1/4" diameter hole to part no. b2. Added dimensions.6Added dimensions.5/17/20189Changed holes to slots, increased length to 9.25", and changed thicknessto 5/8" on part a3. Added dimensions.

System: Iowa Bicycle RailRevision HistoryDrawing: IBBR-113BOM45/18/2018Editied dimensions. Edited notes 1 and 2.Edited orientation of profile view on part no. b2.8Decreased height of part no. a2 by 1/4".13BOM66/4/20186/5/201886/7/20183Adjusted detail circle B, C, and D.4Increased rail separation to 1/2". Adjusted part callouts.5Changed weld to 3/16".6/13/2018Added 3/4" diameter drain hole.Edited part descriptions for partnos. b1 and b2.JDJJEKJDJRKFJDJRWB/JEKJDJDecreased length of part no. b1 to 1 1/8".Added note.Added drain holes to part a1. Added elevation, and underside plan view.Moved part a2 to next sheet.Added views for part a2. Decreased scale for part a3 to 1:4.-Flipped system.1Dimension edit.3Renamed post labels. Adjusted part call outs.7Shifted location of posts in sub-assembly. Dimension edit.12RKFthickness to 5/16". Changed thickness on part no. b1 to 5/16".911JDJMoved location of slots. Changed part no. b2 height to 1 7/8", andBOM8RWB/JEKEdited description for part no. d1. Added epoxy type.Adjusted dimension alignment.99Edited length of part no. d1.27JDJAdded dimensions. Edited part callouts. Edited note 1 and 2.Edited note 1 and 2.5JEKEdited dimensions.167Edited descriptions for part nos. c2, e1, and f3. Added row for epoxy.625/22/2018diameter on part no. e1 to 2".2115Increased outside diameter on part no. c2 to 1 3/8", increased outsideEdited distance between part no. f3 in assmebly.Decreased bend diameter to 2". Updated total unbent length of part no f2.

System: Iowa Bicycle RailRevision HistoryDrawing: ted length of part no. c1.Updated total unbent length for part no. f2. Edited description for part no.c1.Material specification edit for parts a1 and a2.-Detail/section relettering.3Detail circle add. Gen shift.4Detail add. Scale edit.-Detail/section relettering.Impact location edit. Note 2 edit. 1" added, since initial reference was1supposed to be to the upstream face of the post. Drawing reference is stillRWBGRLCG/RKFJEKCG/RKFJEKRWBMBDRWBJEKto centerline of post. Detail add. General shift.5138/22/2018148/23/20186BOM5Assembly details and BOM replaced with "alternate" splice assembly detailsand BOM.Plates replaced with "alternate" splice plates.Item nos. b1 & b2 descriptions updated.Tolerances added to splice plate assembly width and height.

ASTM F1554 Gr. 105 ASTM A123 or B695 Class 55 or F2329 FRR20b e1 20 3/4" [19] Dia. Plain Round Washer ASTM F844 ASTM A123 or A153 or F2329 FWC20a e2 20 3/4"-10 UNC [M20x2.5] Heavy Hex Nut ASTM A563DH ASTM A153 or B695 Class 55 or F2329 FBX20a f1 1 Con

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