TELEDYNE CONTINENTAL AIRCRAFT ENGINE CATEGORY 5 SERVICE .

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TELEDYNE CONTINENTAL AIRCRAFT ENGINECATEGORY 5SERVICE INFORMATION LETTERSIL99-2CONTAINS USEFUL INFORMATION PERTAINING TO THECONTINENTAL AIRCRAFT ENGINETechnical Portions FAAApprovedSupercedes M87-12R1SUBJECT:CURRENT LISTING OF SEALANTS, LUBRICANTS, & ADHESIVESAUTHORIZED BY TCM.PURPOSE:Provide current application of sealants, lubricants & adhesives.COMPLIANCE:During maintenance, overhaul or component repair or replacement.MODELSAFFECTED:All Continental Engine Models.Aviation Engine Oil Ashless DispersantRecommended GradeAbove 40 F ambient air, sea levelBelow 40 F ambient air, sea levelSAE 50 or Multi ViscositySAE 30 or Multi ViscosityManufacturerBrand NameBP Oil CorporationCastrolCastrol Limited (Australia)Chevron U.S.A., Inc.Continental OilDelta Petroleum CompanyExxon Company, U.S.A.Gulf Oil CompanyMobil Oil CompanyNYCO S.A.Pennzoil CompanyPhillips Petroleum CompanyPhillips Petroleum CompanyQuaker State Oil & Refining CompanyRed Ram Limited (Canada)Shell AustraliaShell Canada LimitedISSUEDMODAY0329REVISEDYEARMODAYYEAR99 1999, TELEDYNE INDUSTRIES, Inc.BP Aero OilCastrol Aero AD OilCastrol Aero AD OilChevron Aero OilConco Aero SDelta Avoil OilExxon Aviation Oil EEGulfpride Aviation ADMobil Aero OilTURBONYCOIL 3570Pennzoil Aircraft Engine OilPhillips 66 Aviation Oil, Type AX/C Aviation Multiviscosity OilSAE 20W50, SAE 20W60Quaker State AD Aviation Engine OilRed Ram X/C Aviation Oil 20W50Aeroshell (R) WAeroshell Oil W, Aeroshell Oil W 15W50Anti-Wear Formulation Aeroshell Oil15W50TELEDYNECONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411WPAGE NO REVISION1 of 28SIL99-2

Aviation Engine Oil Ashless DispersantManufacturerBrand NameShell Oil CompanyAeroshell Oil W, Aeroshell Oil W 15W50Anti-Wear15W50FormulationAeroshellOilSinclair Oil CompanySinclair AvoilTexaco Inc.Texaco Aircraft Engine Oil - Premium ADTotal FranceTotal Aero DM 15W50Union Oil Company of CaliforniaUnion Aircraft Engine Oil HDWBreak-in OilMIL-C-6529 Type II Corrosion preventive mineral oilNOTE . . . Mineral oil conforming with MIL-C-6529 Type II contains a corrosion preventive additive andmust not be used for more than 25 hours or six months, whichever occurs first. If oil consumption hasnot stabilized in this time, drain and replenish the oil and replace the oil filter.,Preservative OilTYPEEQUIVALENTAPPLICATIONMIL-C-6529 Type II(AeroshellFluid2Forequivalent),Grade 1 oil, (NOX RUST VCI105)For Temporary storage (up to 90days)For Indefinite storageMIL-P-46002NOTE See TCM Engine Preservation For Active And Stored Aircraft Service Information Letter SIL99-1 for 99MODAYYEARTELEDYNECONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION2 of 28SIL99-2

OIL CHANGE INTERVALSRefer to the engine operator/maintenance manualand/or the aircraft manufacturer’s or SupplementalType Certificate (STC) holders POH/AFM for fuelspecifications, specified oil change intervals andinspection procedures.NOTE supply in quantities not to exceed 3 percent of thetotal. Also, ethylene glycol monomethyl ethercompounds conforming to military specificationMIL-DTL-27686G, if approved for use in theaircraft fuel system by the aircraft manufacturer,may be added for this purpose. The ethylene glycolmonomethyl ether compound must be carefully mixedwith the fuel in concentrations not to exceed 0.15percent by volume.Do not exceed 6 months between oil changes.ADDITIVESThere are many fuel and oil additives and/orconcentrates on the market today which wereformulated primarily for automotive and industrialengine applications. From time to time, we receiveinquiries as to the use of these products in ouraircraft engines. Most of these additives andconcentrates, while they may be highly beneficial toautomotive and industrial operation, are notcompatible with air-cooled, light aircraft engines intheir operating environments. With the exception ofthe use of isopropyl alcohol and ethylene glycolmonomethyl ether compound as described in thefollowing paragraph, we do not recommend the use ofadditives or concentrates in any of our aircraftengines. In fact, the use of such can be cause forvoiding the warranty. Use only fuels and lubricantsas recommended herein and in current engineoperating manuals.WARNINGMixing of the EGME compound with thefuel is extremely important becauseconcentration in excess of thatrecommended (0.15 percent volumemaximum) can have a harmful effect onengine components. Use only blendingequipment that is recommended by rtainambientconditionsoftemperature/humidity, water can be supported in thefuel in sufficient quantities to create restrictive iceformation along various segments of fuel system. Toalleviate the possibility of this occurring, it ispermissible to add Isopropyl Alcohol to the ONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION3 of 28SIL99-2

LubricantsTYPEMolyshield GreaseAPPLICATIONStarter Worm Gear Drive Teeth& Bevel Gear TeethNeedle bearings and ballbearingsValve stemsAdapter-Tach ReductionAll Accessory drive splines andcouplingsIdler gear and pinOil Seal Lips onlyFuel injection controls, o-rings,springs, shafts and bushingsMagneto rubber drive bushingsOil Pumps (Pressure &Scavenge)Crankshaft BearingsConnecting Rod BearingsGrade 50 Break-in Noncompounded Aviation OilApprovedProp Driver, Driven Gears &BearingsCamshaft BearingsTachometer Gears & AdaptersAccessory Spur Gear TeethQuill Shaft SplinesProp Governor Trans Collar &SleeveStarter Cone, Bushing & NutStarter Clutch Spring (ID & OD)Valve Guide SealsDow Corning G-N Paste[Dow Corning G-N Paste is aregistered trademark of DowCorning Corporation.]#654561 orAlvania (Shell #2)ISSUEDMODAY0329Pistons, Piston Pins & PistonRingsFuel connections to carb. (malethreads only)V.T.C. Unit Pistons & centrifugalvalves. Rocker arms, pivots,valves and tappetsThrust WashersOil Filter adapter sealsO-RingsCamshaft lobes and tappet faces99MODAYAll ModelsAt engine Assembly(TSIO & L/TSIO 360)All models as applicableGTSIO/IO/TSIO-520, IO/O/TSIO470 all 550All ModelsExcept models: TSIO-520-D, all360, & GTSIO-520-K which usegrade 50 WAll ModelsAll Models / Coat gear cavity atassembly of pumpAll ModelsAll Models / Apply to sealingsurfaceAll ModelsCarburetor equipped modelsTIARA 6-285, 6-230All ModelsAt engine assemblyApply a light coat at point ofcontact between nut seat andferrule on ignition leadREVISEDYEARREMARKSYEARAll ModelsTELEDYNECONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION4 of 28SIL99-2

LubricantsTYPEMIL-G-3545C Grease (Shell #5)Permatex Maintain Lubricant#646943 - Anti Seize LubricantorLoctiteAnti-SeizeLubricant7673250 Weight Non-compounded orAshless Dispersant Aviation OilAPPLICATIONAll Fuel injection linkagesO-Rings on Fuel PumpsFuel pressure regulator springseatMixture Shaft BushingsFuel injection linkage pivotpoints, throttle shaft bushings,lever bushingsAll fuel injector nozzles (atcylinder head)REMARKSExhaust studsAll Models (nut end beforetorquing)All mechanical tach drivehousing threads not through toan oil sourcePlug VernathermAll .3125 and larger studs unlessotherwise notedOil sump return fittingAir Reference Fittings on allThrottle bodiesCylinder studs and through bolts,crankcase studs, connecting rodbolts and nuts and engineaccessory studs unless otherwisespecifiedAll Models / At assemblyFuel Injected Models as applicableFuel Injected Models / Usesparingly on male threads onlyApply in accordance with Figure 8At engine assemblyIO-360-ES3B & IO-360-HB9BEngine Models as applicableAll Models / Lube thread and nutseat before tightening nutsCHAMPION - Spark PlugThread Lubricant No. 2612[CHAMPION is a registeredtrademark of Cooper Industries.]Spark plugsAll ModelsWD-40 or ChestertonRelease agentInduction system hose and flexduct connections, Fuel PumpAneroid SealAll ModelsApply to rubber oil seal of spinon oil filterEngine Models as applicable#995Dow Corning No. 4Gaskets - Governor pad (bothsides)Gaskets-Mag adapter (bothsides)Lubriplate 930 AACRS 336CompoundRustPreventativeISSUEDMODAY0329O.D. of Valve GuidesAll models at installation of guideSpray exhaust end ofturbochargerFor engine TAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION5 of 28SIL99-2

SealantsTYPEPermatex Aviation Grade 3DAnd #641543 Silk Thread#653692 - PrimerorLoctite LocQuic Primer 7649#646942 - Gasket MakerAPPLICATIONCrankcase parting faceStarter adapter to accessory caseAccessory Drive AdapterPressure oil pump covers,Pressure scavenge pump coversCrankcase crankshaft nose oilseal areaREMARKSAll Models / Apply in accordancewith Figures 1 through 7 asapplicableApply in accordance with Figure 19Apply in accordance with Figure 20Apply in accordance with Figures 10through 18All modelsSump to crankcaseTSIO-520-UB, TSIOL-550-BCrankcase parting faceAll Models / Apply in accordancewith Figures 1 through 7 asapplicableorLoctite Gasket Eliminator515 Sealant#642188 - Gasket Sealant(K & W Copper Coat 1504-12)Engine nose seal, scavenge oilpump covers, between crankcaseand sump gasket, oil pumpcoversBetween starter adapter gasket &crankcaseBetween Oil sump and SumpGasket642910 OIL SEAL, O.D. of alluncoated oil seals, except fuelpump adapter sealAll gaskets both sides, exceptmagneto gasket & gasketsbetween intake manifold &cylinder headsGasket - Accessory case tocrankcase (Crankcase side only)Gasket - Cam bore cover (exceptbeaded gaskets)Gasket - Idler PinGasket - Intake ManifoldOil drain back tubesGasket & Oil filler neck holesGasket - Oil cooler both sidesOil seal at alternator drive (O.D.only)All press type plugs (Hubbardetc)In parting line area of 3-wayISSUEDMODAY0329REVISEDYEAR99MODAYYEARAll ModelsPermold model enginesAll Models (Non beaded gasketsonly)All models where applicableTIARA 6-285, 6-230C-90, O-200, O-300, 360 & IO-240470, 520, 550, GTSIO-520 Modelsand IO-240470, 520, GTSIO-520, all 550All modelsC-90, O-200, O-300470, 520, 550 (Sandcast) andGTSIO-520All 360 modelsTIARA 6-285, 6-230All ModelsSump to crankcase or sump toTELEDYNECONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION6 of 28SIL99-2

SealantsTYPE#642188 - Gasket Sealant(K & W Copper Coat 1504-12)ContinuedLoctite Teflon PS/T Pipe Sealant#646940 - F/I SealantorLoctite Hydraulic Sealant 569Loctite 290 SealantMiller-StephensonMS 122DFAPPLICATIONjointsOil seal accessory drive (O.D.only)REMARKScrankcase to accessory caseTSIO-360, A, AB, C, CB, D, DB andIO-360-C, CB,G,GB2 Bolt suction tube gasket - bothsidesUse on all pipe threads except asnotedAll pressure relief valve housingthreadsPermold 2 studs engine mount 13-5 side bottomAll threaded fasteners installed ina through hole to an oil sourceAll pipe thread fittings in fuelinjection systemAll 470, 520, 550 models asapplicableApply before installing threaded partApply in accordance with Figure 9Data plate screw installation onthrottle bodiesIgnition harness terminals atmagneto block endAll models where applicableAll ModelsAdhesivesTYPEHigh Strength AdhesiveSealant Loctite 271 (used with#653693 Primer or Loctite 7471)APPLICATIONRocker cover stud, rocker armpivot studs, push rod retainer studCylinder deck studsREMARKSTIARA 6-285, 6-230 onlyCrankcase breather tubesBolts for nose seal retainer tocrankcaseSquirt nozzleMechanical Tach Drive Studs toan oil sourceOil pump gear mounting pin inaccessory coverAll press fit breather and oil fillernecksIntake manifold mount studsV.T.C. unit bushing retaining screwV.T.C. unit housing to crankshaftTop accessory drive gear(breather slinger) boltsStuds on coolant manifoldFuel manifold valve diaphragm &plunger assemblyHigh Strength AdhesiveISSUEDMODAY0329Oil gauge rod housing toREVISEDYEAR99MODAYYEARAll models breakaway torque 100in-lbs. after 2 hrs470 & 520 (Sandcast) & GTSIO520All ModelsAll ModelsEngine models as applicable360 models360 & IO-240 modelsC-75, C-85, C-90 & O-200TIARA 6-285, 6-230All liquid cooled modelsIO-240 All 360, 470, 520, 550modelsAll IO-360 & TSIO-360, IO-470,TELEDYNECONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION7 of 28SIL99-2

AdhesivesTYPESealant Loctite 271 (used with#653693 Primer or Loctite 7471)(Cont’d)649306 Sealant / Loctite 222(optionalLoctiteHydraulicSealant569) or TCM #646940654562 Adhesive/SealantLoctite 609Adhesive/Sealant Loctite 620654743 / 3M Scotchcast 10(XR5241) Epoxy654470 / 3M Brand EC 1252White Spot Seal Putty#655114(Devcon)AdhesiveSealant# 649366 (Loctite 242)APPLICATIONcrankcaseTiming indicator pinThrough stud holes on accessoryend of crankcaseSolenoid valve assembly (Bracketto valve)Manifold valve to bracket screwsCoolant pump impeller ring screwsStuds .25 diameter and smallerData plate screws on manifoldvalve assemblyBearing O.D. installed on starterclutch assemblyFuel pump adapter sealFuel pump shaft sealCoolant pump mechanical sealEpoxy field coil leads to starterhousingAir throttle & fuel meteringassemblyMagneto flangesCylinder deck stud nuts & allthrough boltsAll fuel pump, manifold valve,throttle and control fittingsUse for sealing aneroid airreference path between basic fuelpump housing and vapor separatorbody (Setup only)Fitting Magneto Housing(Pressurization)REMARKSAll O-470, All TSIO-470 all IO520-A, D, E, G, J, K, L; IO-550-D,E, F TSIO-520-A, AE, AF, C, CE,G, H, M, P, R, TAll GTSIO-520All 470, 520, 550 models (applywhen installing studs)TSIO-360-MB & SB &IO-360-ES2BAll ModelsAll liquid cooled modelsAll ModelsAll ModelsO-200-A, B, IO-240-A, B, O-300AAll ModelsAll liquid cooled models24 Volt StartersAll ModelsFuel Pumps 646766, 646767 &646824Engine models as applicableMiscellaneousTYPETCM P/N 626531-1Enamel - Gold (1qt)TCM P/N 626531-2Enamel - Gold (1 gal)TCM P/N 535011Lockwire -.032 in dia. Steel,Corrosion Resistant“ACCELAGOLD”Turco ProductsISSUEDMODAY0329APPLICATIONHigh temp. paint for cosmetic andcorrosion protectionWhere applicable for lockwiringCorrosion protection interior andexterior aluminum TAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION8 of 28SIL99-2

Product LocatorDow Corning G-N Paste is a registeredtrademark of Dow Corning CorporationDow Corning No. 4For Distributor information call - 1-800-248-2481,have state & city information availablePermatexPermatex Aviation Grade 3DFor Distributor information call: PermatexCustomer Service @ Phone: 1-800-641-7376LoctiteLoctite Gasket EliminatorLoctite LocQuic Primer 7649Loctite Teflon PS/T Pipe SealantLoctite Hydraulic Sealant 569Loctite 271Loctite LocQuic Primer 7471Loctite Adhesive Sealant 222May be purchased throughyour local TCM Distributoror For Distributor information: Loctite CustomerService @ Phone: 1-800-243-4874Alvania (Shell #2)MIL-S-3545C Grease (Shell #5)For Distributor information: Shell ProductInformation Center, Phone: 1-800-231-6950CHAMPION is a registered trademark of CooperIndustriesFor Champion Products Distributor information:Phone: 803-843-5400Molyshield GreaseMay be purchased through:American Lubricants1227 DeedsDayton, Ohio 45401Phone: (513) 222-28513M Brand EC1252 White Spot Putty3M Scotchcast 10 (XR5241) Epoxy“ACCELAGOLD” [Manufactured by Turco Products, Inc.]Elf Atochem N.A. Turco Products Div.P.O. Box 195State Route 95 WestMarion, Ohio, 43302,215-419-5376MIL-P-46002Grade 1 oil, (NOX RUST VCI-105)May be purchased through:Rock Island Lubricant & Chemical Co.P.O. Box 50151320 1st StreetRock Island, Illinois 61204Phone: 1-800-522-1150Chesterton Technical Product InformationPhone: 1-803-843-5400K & W Copper CoatFor Distributor information call: K & W ProductsCustomer Phone: 1-800-423-9446Miller-Stephenson MS 122/C02 SprayFor Distributor information: Miller-StephensonCustomer Service, Phone: RTELEDYNECONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION9 of 28SIL99-2

FIGURE 1. C75, C85, C90, 0200 CRANKCASE THREADING DIAGRAMCRANKCASE SEALANT AND THREADINGPROCEDURE1. Use full strength non-thinned Permatex aviationgrade 3D. Shake or mix well before using.WARNINGApply threadillustrated.andpermatexonlyas2. Apply Permatex Number 3D to the 2-4 casehalf. Apply Permatex only in areas where threadis shown. When applying, use short light brushstrokes until an even thin coat is obtained. ThePermatex should be viscous enough that most ofthe brush marks disappear; if not, use a new canof Aviation Permatex. Allow the Permatex to airdry to a tacky condition before threading.NOTE Do not apply Permatex to crankshaft nose sealarea.areas that will mate with areas wherePermatex was applied on 2-4 case half exceptthe through bolt bosses.4. Apply and position grade D silk thread P/N641543 on case halves as specified in Figure 1.Be sure free ends of thread are covered bygaskets except at the nose oil seal.5. Clean crankcase crankshaft front oil seal landwith Locquic Primer “N” and apply an evencoat of gasket maker.6. Assemble crankcase halves, install and torqueall crankcase hardware in proper sequence inaccordance with the applicable overhaul manualas soon as possible.NOTE Take care to prevent displacement or damage to thecrankshaft oil seal and silk thread. Insure thrustwasher halves and bearing halves remain in place.3. Apply a thin translucent coat of TCM GasketMaker P/N 646942 not to exceed .010 inch thickto 1-3 case half. Apply Gasket Maker in NTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION10 of 28SIL99-2

SILK THREAD P/N 641543 NOTREQUIRED IN THESE POSITIONS IFUSING THROUGH BOLTS P/N 531212WITH NEW O-RINGS P/N AS3570-011FIGURE 2. 0300 CRANKCASE THREADING DIAGRAMCRANKCASE SEALANT AND THREADINGPROCEDURE1. Use full strength non-thinned Permatex aviationgrade 3D. Shake or mix well before using.WARNINGApply threadillustrated.andpermatexonlyas2. Apply Permatex Number 3D to the 2-4-6 casehalf. Apply Permatex only in areas where threadis shown. When applying, use short light brushstrokes until an even thin coat is obtained. ThePermatex should be viscous enough that most ofthe brush marks disappear; if not, use a new canof Aviation Permatex. Allow the Permatex to airdry to a tacky condition before threading.NOTE Do not apply Permatex to crankshaft nose seal area.ISSUEDMODAY0329REVISEDYEAR99MODAYYEAR3. Apply a thin translucent coat of TCM GasketMaker P/N 646942 not to exceed .010 inch thickto 1-3-5 case half. Apply Gasket Maker in allareas that will mate with areas where Permatexwas applied on 2-4-6 case half.4. Apply and position grade D silk thread P/N641543 on 2-4-6 case half as specified in Figure2. Be sure free ends of thread are covered bygaskets except at the nose oil seal.5. Clean crankcase crankshaft front oil seal landwith Locquic Primer “N” and apply an evencoat of gasket maker.6. Assemble crankcase halves, install and torqueall crankcase hardware in proper sequence inaccordance with the applicable overhaul manualas soon as possible.NOTE Take care to prevent displacement or damage to thecrankshaft oil seal and silk thread. Insure thrustwasher halves and bearing halves remain in place.TELEDYNECONTINENTAL MOTORSAn Allegheny Teledyne CompanyP.O. Box 90 Mobile AL 36601334-438-3411PAGE NO REVISION11 of 28SIL99-2

FIGURE 3. I0240 CRANKCASE THREADING DIAGRAMCRANKCASE SEALANT AND THREADINGPROCEDURE1. Use full strength non-thinned Permatex aviationgrade 3D. Shake or mix well before using.WARNINGApply threadillustrated.andpermatexonlyas2. Apply Permatex Number 3D to the 2-4 casehalf. Apply Permatex only in areas where threadis shown. When applying, u

continental motors an allegheny teledyne company p.o. box 90 mobile al 36601 334-438-3411 teledyne continental aircraft engine service information letter contains useful information pertaining to the continental aircraft engine subject: current listing of sealants, lubr icants, & adhesives authorized by tcm.

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