Replacement Parts - Northern Plumbing

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TMGAS-FIRED WATER BOILER— Boiler ManualReplacement partsDO NOT SERVICE THEBOILER WITHOUT AECO MAINTENANCE KIT&AILURE TO ADHERE TO THESE GUIDELINES CANRESULT IN SEVERE PERSONAL INJURY DEATH ORSUBSTANTIAL PROPERTY DAMAGE AVAILABLEThe ECO maintenance kit includes componentsOBTAIN PARTS ONLY THROUGHWEIL-McLAINthat may have to be replaced when accessing ordisassembling parts of the boiler. Failure to replacedamaged components and to use only the partsspecifically intended for the boiler can result in severe personal injury, death or substantial propertyReplacement parts must be purchased through a local Weil-McLaindistributor. When ordering, specify boiler model and size and includedescription and part number of replacement part. Results from using modified or other manufactured parts will not be covered bywarranty and may damage boiler or impair operation.damage. See Figure 109, page 107 for part number.THE BOILER CONTAINS CERAMICFIBER MATERIALSREPLACEMENT PARTNUMBERS4HE BOILER CONTAINS CERAMIC lBER MATERIALS. Use care whenhandling these materials per instructions on page 84 of this manual.Failure to comply could result in severe personal injury.7EIL -C,AIN PART NUMBERS ARE FOUND INTHIS MANUAL AND IN Weil-McLain Boilersand Controls Repair Parts Lists.REINSTALL Jacket doorWHEN OPERATING THEBOILER ON PROPANE GAS!,, %#/ BOILERS MUST BE CONVERTED IN ORDER TO OPERATE WITHPROPANE GAS.&IGURE Propane conversion kits andinstructionsBoilerMODEL ITPART NUMBER ITLOCATION)NSTALLATIONINSTRUCTIONS%#/ 540-202-837Shipped loosewith boilerSeepage 13%#/ 540-202-838Shipped loosewith boilerSeepage 13%#/ 540-202-839Shipped loosewith boilerSeepage 15Inspect boiler jacket door gaskets on front of cabinet and reinstallboiler jacket door after start or servicing. The boiler jacket door mustbe securely fastened to the boiler to prevent boiler from drawing airfrom inside the boiler room. This is particularly important if theboiler is located in the same room as other appliances. Failure tokeep the jacket door securely fastened could result in severe personalinjury or death.BEFORE SERVICING or MAKINGCONNECTIONS —!,7!93 452. 0/7%2 /&& 4/ 4(% "/),%2 4/ 02%6%.4%,%#42)#!, 352'%3 7()#( #!. !-!'% "/),%2#/-0/.%.43 LABEL WIRES BEFORE REMOVINGLabel all wires prior to disconnection when servicing controls.Wiring errors can cause improper and dangerous operation.'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORS106Part number 550-142-122/0513

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE ItemMiscellaneous parts and kitsDescription0ART .UMBERItemAntifreeze, Sentinel X500 . . . . . . . . . . .592-900-004Corrosion inhibitor, Sentinel X100 . . . . . . .592-900-002Sentinel X100 Quick Test Kit. . . . . . . . . .592-900-005Cleaner, Sentinel X400 . . . . . . . . . . . .592-900-003180"/),%2 !##%33/2)%3190ECO 70/110 maintenance kit — igniter,igniter gasket, venturi gasket, coverplate gasket, venturi-gas valve o-ring,refractory, silicone, inhibitor test kit, clipsand manuals383-700-165ECO 155 maintenance kit — igniter,igniter gasket, venturi gasket, coverplate gasket, venturi-gas valve o-ring,refractory, silicone, inhibitor test kit, clipsand manuals383-700-200120Wall-mount kit (supplied with boiler ) —wall mount bracket and hardware383-800-218130ECO Floor stand kit383-800-101140Condensate trap kit (supplied with boiler) — 560-907-722210383-500-6316%.4 !)2 0!243 !. )43 06# OR 34!).,%33 34%%,AVAILABLE FROM 7EIL -C,AIN160170Includes sidewall vent/air termination cap, insideand outside cover plates, and mounting hardware;openings are sized for 3” SS vent pipe and 3” PVC using 2” vent/air pipes)Kit for 3” AL29-4C SS vent pipe and PVC airpipe . . . . . . . . . . . . . . . . . . . . . .383-700-172PVC concentric vent kit — horizontal or vertical(includes components for concentric assembly)Kit for 2” PVC vent and air pipes. . . . . . . .Kit for 3” PVC vent and air pipes. . . . . . . .383-700-167383-500-350For 2” PVC vent and air pipes . . . . . . . . .560-907-728For 3” PVC vent and air pipes . . . . . . . . .383-500-1052” polypropylene pipe . . . . . . . . . . . .2PPS-HK3” polypropylene pipe . . . . . . . . . . . .3PPS-HKM&G Simpson-Duravent PolyPro VERTICALconcentric vent/air kit; color black (part ! "# 2” polypropylene pipe . . . . . . . . . . . .2PPS-VK3” polypropylene pipe . . . . . . . . . . . .3PPS-VKM&G Simpson-Duravent PolyPro SIDEWALLseparate air and vent pipes2302” polypropylene pipe . . . . . . . . . . . .2PPS-HTP3” polypropylene pipe . . . . . . . . . . . .3PPS-HTP383-500-3976%.4 !)2 0!243 !. )43 0/,902/09,%.% 0)0%AVAILABLE FROM #ENTROTHERM %CO 3YSTEMS /.,9Includes sidewall vent/air termination cap, insideand outside cover plates, and mounting hardware; installed 3 x 2 adapter if using 2” vent/air pipes)Weil-McLain sidewall vent/air cap termination kitfor AL29-4C vent pipe and PVC air pipe383-500-100M&G Simpson-Duravent PolyPro SIDEWALLconcentric vent/air kit (color: white)220Weil-McLain sidewall vent/air cap termination kitfor PVC vent and air pipes383-700-171Kit for 3” PVC vent and air pipes. . . . . . . .VENT/AIR PARTS AND KITS (POLYPROPYLENE PIPE)available from M&G Simpson-Duravent ONLY#/. %.3!4% (!. ,).' !##%33/2)%3Condensate neutralizer kitKit for 2” PVC vent and air pipes. . . . . . . .Bird screens (1 screen each)2001101500ART .UMBERSidewall separate pipes vent/air terminationkits (includes two cover plates)#(%-)#!,3100DescriptionCentrotherm INNOFLUE SIDEWALL concentricvent/air kit240382-200-4303” polypropylene pipe. . . . . . . . . . . . . .ICWT3522” stainless steel/pp pipe . . . . . . . . . . . .ICWS24133” stainless steel/pp pipe . . . . . . . . . . . .ICWS3513Centrotherm INNOFLUE VERTICAL concentricvent/air kit2502” polypropylene pipe . . . . . . . . . . . .ICRT24393” polypropylene pipe . . . . . . . . . . . .ICRT3539'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORSPart number 550-142-122/0513107

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Jacket parts — ECO 70/110/155 (see Figure 111, page 109 for illustration)ItemNameDescription / contentsPart Number100Jacket doorJacket door and labels383-800-216110Seals – jacket door to cabinetSeals for front face of cabinet383-800-217120Wall-mount bracket (wall side)Bracket and hardware383-800-218130Wall-mount hardware (boiler side)Boiler mounting studs (bolts, washers, and spacers, 2 each)383-800-219140Gaskets - upper panel to cabinetGaskets - upper panel to cabinet383-800-220150Gasket - heat exchanger to bottom panelGasket - condensate trap to bottom panel590-318-071160Door screwScrew Truss Head #10-24 (1 each)562-150-290170' " ' 590-318-051180Flue pipe adapter# 560-907-719190 560-907-720200Air inlet adapterTop air inlet adapter with internal gasket560-907-718210Gasket - pipe adapter to cabinetGasket - pipe adapter to cabinet (applies to air and vent adapters)590-300-031220Gasket - pipe adapter to system pipe' 590-318-052230Jacket bottom panel kitJacket bottom panel, gasket (items 150 and 240) and screws383-800-221240Gaskets - bottom panel to cabinetGaskets - bottom panel to cabinet383-800-222250? ? 383-800-223260Hole plug (not shown)Hole plug, 7/8", for sealing electrical knockouts561-444-186270Water line sealing gasketsSeals water pipes to cabinet562-248-740280Control/transformer bracketBracket to mount control module and transformer383-800-228290Display board bracketMounting for the display to side of cabinet383-800-227'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORS108Part number 550-142-122/0513

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Jacket assembly — ECO 70/110/155 (see Figure 110, page 108 for part numbers)'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORSPart number 550-142-122/0513109

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Heat exchanger parts ECO 70/110 (see Figure 113, page 111 for illustration)ItemNamePart Number100Heat exchanger383-800-234105Heat exchanger with condensate dish, assembled (includes items 100, 120, 130, and 140)383-800-235110Heat exchanger, condensate dish, cover plate, burner, igniter, sight glass, refractory, water sensors, gaskets,silicone, and hardware(includes items 100, 120, 130, 140, 160, 180, 210, 240, and 260)383-800-236120Condensate dish, gaskets, and hardware383-700-102130Gasket to seal heat exchanger to condensate dish383-700-103140' 383-700-104150Refractory insulation & silicone sealant383-700-105160Heat exchanger cover plate, refractory, silicone, and gaskets (includes items 150, 170, 200, 220, and 250)383-700-108170Cover plate gasket (exchanger to gasket)383-700-109180Sight glass kit (bracket, glass, gaskets, and hardware) (includes items 190 and 200)383-700-185190Sight glass591-419-202200Sight glass gaskets, upper and lower383-700112210Igniter kit (igniter, gasket and screws)383-700-113220Igniter to cover plate gasket590-300-034240Burner, gasket, and hardware (includes item 250)383-700-106250Burner gasket383-700-107260Heat exchanger water temperature sensor (one sensor for either boiler inlet or outlet water temperature)511-724-296'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORS110Part number 550-142-122/0513

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Heat exchanger assembly ECO 70/110 (see Figure 112, page 110 for part numbers)'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORSPart number 550-142-122/0513111

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE ItemHeat exchanger parts ECO 155 (see Figure 115, page 113 for illustration)NamePart Number100Heat exchanger383-800-231105Heat exchanger with condensate dish, assembled (includes items 100, 160, 170 and 180)383-800-232110Heat exchanger, condensate dish, cover plate, burner, igniter, sight glass, refractory, water sensors, gaskets,silicone, and hardware(includes items 100, 130, 140, 160, 170,180, 190, 200, 210, and 270)383-800-233120Cover plate/heat exchanger gasket590-318-054130Boiler inlet temperature sensor140Boiler outlet temperature sensor (same as item 130)150Blower gasket590-318-006160Condensate dish, gaskets, and hardware383-700-181170Gasket to seal heat exchanger to condensate dish590-300-039180' 383-700-104190Heat exchanger cover plate, refractory and gaskets (includes items 200, 230, 260, and 290)383-700-184200Refractory insulation & silicone sealant383-700-182210Burner, gasket, and hardware (includes item 220)383-700-183220Burner gasket590-318-055230Burner access cover, gasket and hardware (includes item 240)383-700-202240Burner access cover gasket590-318-053250Igniter kit (igniter, gasket and screws) (includes item 260)383-700-187260Igniter gasket590-300-034270Sight glass kit (bracket, glass, gaskets, and hardware) (includes items 280 and 290)383-700-185280Sight glass591-419-202290Sight glass gaskets, upper and lower383-700-112511-724-296112Part number 550-142-122/0513

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Heat exchanger assembly ECO 155 (see Figure 114, page 112 for part numbers)Part number 550-142-122/0513113

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Combustion components for ECO 70/110 (see Figure 118, page 115 for illustration)Item NameDescription / contentsPart Number100Relief valveZ[ \] ' 110Pressure & temperature gauge] 200Air inlet silencerSilencer383-700-155210Silencer o-ringO-ring590-318-049220BlowerBlower, clip and gasket383-700-157230Blower retainer clipClip562-650-115240Reference tubeTube to connect blower to gas valve590-300-001Gas valve, venturi (027), gasket, o-ring, clip, and screws383-700-159250Gas valve/venturi assemblyGas valve, venturi (040), gasket, o-ring, clip, and screws383-700-160383-500-095 380-000-000260Gas valve retainer clipClip562-650-116270Gas valve adapter blockThreaded block, o-ring, and screws563-910-031275Gas valve outlet o-ringO-ring590-318-045280\ q{ Figure 108, page 106 for information285' \# 562-302-576290' Gas line, seal, and hardware383-800-224295' ' 590-300-027&IGURE Model70 110———Combustion components for ECO 155 (see Figure 118, page 115 for illustration)Item NameDescription / contentsPart Number100Relief valveZ[ \] ' 110Pressure & temperature gauge] 300Air inlet silencerSilencer with gasket and clip383-700-203310BlowerBlower383-700-195320Gas valve/venturi assemblyGas valve, venturi, gasket and hardware383-700-196330\ q{ Figure 108, page 106 for information340Gas valve adapter blockThreaded block, o-ring and screws563-910-031350' \# 562-302-576360' Gas pipe and hardware383-800-224370' ' 590-300-027 383-500-095383-000-000—'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORS114Part number 550-142-122/0513

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Combustion components for ECO 70/110 /155(see Figure 116, page 114 for part numbers)70/110155'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORSPart number 550-142-122/0513115

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Controls and electrical components — ECO 70/110/155 (see Figure 120, page 117 for illustration)Item NameDescription / contentsPart Number100Flue temperature sensorOne sensor511-724-292110Outdoor temperature sensorOne sensor510-312-218120Transformer 120V/24V50 VA transformer511-802-011130Display board assemblyIncludes circuit board and plastic housing381-330-019140Control module assemblyControl module and housing381-330-018Wire harness (ECO 70 or 110)591-392-001150Wire harness — line voltage (not shown)Wire harness (ECO 155)591-392-003Wire harness (ECO 70 or 110)591-392-000Wire harness (ECO 155)591-392-002160Wire harness — low voltage (not shown)170Wire harness — display (not shown)Connects display to control591-392-004180Ignition cable (not shown)Ignition cable591-391-997190F1 - 3 amp, fast blow ato (5 fuses)(not shown here — see Figure 95, page 91)5 Fuses383-500-603200F2 - 12 amp, slow-blow ag (5 fuses)(not shown here — see Figure 95, page 91)5 Fuses383-500-604210Jumper for low voltage terminal blocks (not shown)5 jumpers383-500-641220Connector electrical control (not shown)Includes all 6 connectors383-800-229230Low voltage sealed wire cord grip (not shown)Seals thermostat wire at entrance to cabinet591-850-571'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORS116Part number 550-142-122/0513

TMGAS-FIRED WATER BOILER— Boiler ManualReplacement parts (continued)&IGURE Controls and electrical assemblies — ECO 70/110/155 (see Figure 119, page 116 for part numbers)'O TO WWW WEIL MCLAIN COM TO LOCATE 7EIL -C,AIN DISTRIBUTORSPart number 550-142-122/0513117

Inspect boiler jacket door gaskets on front of cabinet and reinstall boiler jacket door after start or servicing. The boiler jacket door must be securely fastened to the boiler to prevent boiler from drawing air from inside the boiler room. This is particularly important if the boiler is

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