Xtreme/104 Plus, PCI-104 And PCI/104 Express Family User .

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Xtreme/104 Plus, PCI-104and PCI/104 Express FamilyUser ManualConnect Tech Inc.42 Arrow RoadGuelph, OntarioN1K 1S6Tel:Toll:Fax:Email:Web:519-836-1291800-426-8979 (North America ecttech.comwww.connecttech.comCTIM-00029 Revision 0.13 Mar 31, 2017Downloaded from Arrow.com.

Connect Tech Xtreme/104-Plus, PCI-104 and PCI/104 Express Family User Manual1 Limited Lifetime WarrantyConnect Tech Inc. provides a lifetime warranty for all of our products. Should this product, inConnect Tech Inc.’s opinion, fail to be in good working order during the warranty period,Connect Tech Inc. will, at our option, repair or replace this product at no charge, provided thatthe product has not been subjected to abuse, misuse, accident, disaster or non Connect Tech Inc.authorized modification or repair.You may obtain warranty service by delivering this product to an authorized Connect Tech Inc.business partner or directly to Connect Tech Inc. along with proof of purchase. Product returnedto Connect Tech Inc. must be pre-authorized by Connect Tech Inc. with an RMA (ReturnMaterial Authorization) number marked on the outside of the package and sent prepaid, insuredand packaged for safe shipment. Connect Tech Inc. will return this product by prepaid groundshipment service.The Connect Tech Inc. lifetime warranty is defined as the serviceable life of the product. This isdefined as the period during which all components are available. Should the product prove to beirreparable, Connect Tech Inc. reserves the right to substitute an equivalent product if availableor to retract lifetime warranty if no replacement is available.The above warranty is the only warranty authorized by Connect Tech Inc. Under nocircumstances will Connect Tech Inc. be liable in any way for any damages, including any lostprofits, lost savings or other incidental or consequential damages arising out of the use of, orinability to use, such product.2 Copyright NoticeThe information contained in this document is subject to change without notice. Connect TechInc. shall not be liable for errors contained herein or for incidental consequential damages inconnection with the furnishing, performance, or use of this material. This document containsproprietary information that is protected by copyright. All rights are reserved. No part of thisdocument may be photocopied, reproduced, or translated to another language without the priorwritten consent of Connect Tech Inc.Copyright 1997 - 2017 by Connect Tech Inc.3 Trademark AcknowledgmentConnect Tech Inc. acknowledges all trademarks, registered trademarks and/or copyrightsreferred to in this document as the property of their respective owners.Not listing all possible trademarks or copyright acknowledgments does not constitute a lack ofacknowledgment to the rightful owners of the trademarks and copyrights mentioned in thisdocument.2Downloaded from Arrow.com.Revision 0.13

Connect Tech Xtreme/104 Plus, PCI-104 and PCI/104 Express Family User Manual4 Table of Contents123456789101112131415161718Limited Lifetime Warranty . 2Copyright Notice . 2Trademark Acknowledgment . 2Table of Contents . 34.1List of Figures . 44.2List of Tables . 5Revision Changes. 5Customer Support Overview . 5Contact Information . 6Conventions used in this manual . 6Introduction . 79.1Features. 79.1.1Xtreme/104-Plus . 79.1.2Xtreme/104-Plus Opto . 89.1.3Xtreme/104-Express Opto. 89.1.4Xtreme/PCI-104 12 Port Opto (XIG). 9Xtreme/104-Plus Diagrams .10Xtreme/104 Express Diagrams .15Xtreme/PCI104 12 Port Opto Diagrams .16Xtreme/104 Installation Overview .17Hardware Installation .1714.1ESD Warning . 1714.2Installing Xtreme/104-Plus or Xtreme/104PCI Cards Into Your System . 17Hardware Configuration.1815.1Safety note . 1815.2Interrupts and Memory Address Selection. 1815.3Xtreme/104 Plus and Xtreme/PCI-104 ID Selection . 1815.3.1 Xtreme/104 Plus ID Selection Using the Rotary Switch .1815.3.2 Xtreme/104 Plus and /PCI-104 ID Selection Using the Jumper Block .1915.3.3 XIG 12 Port Opto Selection Using the Miniature Rotary Switch (Rev C/D) .19Electrical Interfaces Xtreme/104 Plus and Express (RS-232/422/485 and RS-423 Models).2016.1RS-232 Electrical Interface . 2016.2RS-422/485 Electrical Interface. 2016.2.1 Full Duplex 4-Wire Mode .2016.2.2 Half Duplex 2-Wire Mode .2016.2.3 Multi-drop 4-Wire Mode .2016.2.4 Line Bias and Termination .2016.3Jumper Block Settings . 2116.3.1 Four and Eight Port Xtreme/104 Plus models .2116.3.2 Sixteen Port Xtreme/104 Plus models .2116.3.3 Jumper Details .2216.4Power-on RS485 Tri-state for multidrop networks. . 2316.4.1 Xtreme/104-Plus Opto .2316.4.2 16 Port Models .23Electrical Interfaces (RS-232/422/485/TTL Models) .2417.1RS-232/TTL Electrical Interface . 2417.2RS-422/485 Electrical Interface. 2417.3Jumper Block Settings . 24Electrical Interfaces XIG 12 Port Opto .2518.1I/O Port Power for the XIG 12 Port Rev A/B Models . 2518.2I/O Port Power for the XIG 12 Port Rev C/D Models . 2518.3Line Modes XIG 12 Port Opto . 2618.3.1 Low Power Shutdown .2618.3.2 Slow Slew Rate (Rev C/D models) .2618.3.3 RS-232 Electrical Interface .2618.3.4 Full Duplex 4-Wire RS485 .2618.3.5 Multi-drop 4-WireRS485 .2618.3.6 Half Duplex 2-Wire RS485 .2618.3.7 Line Bias/Termination .26Revision 0.13Downloaded from Arrow.com.3

Connect Tech Xtreme/104-Plus, PCI-104 and PCI/104 Express Family User ManualLine Interface Mode Jumpers for XIG 12 Port Opto . 2718.4.1 Line Interface Mode Jumpers for XIG 12 Port Opto (table view) .2718.5Bias and Termination Resistors XIG 12 Port Opto . 2818.6Power-on Tri-state for XIG 12 Port Opto . 2818.7Power considerations for the XIG 12 Port Opto . 28Thermal Considerations .29Driver Software Configuration .3020.1Driver Installation . 3020.2RS-485 Multidrop 2 and 4 wire Configuration . 30Connectors/Pinouts .3121.140 Pin Connector Pin Numbering . 3121.280 Pin Connector Pin Numbering . 3121.3Xtreme/104 Plus RS423 . 3221.4Xtreme/104 Plus RS-232/422/485 . 3321.5Xtreme/104 Plus 16 Port. 3421.6Xtreme/104 Plus Opto 2 & 4 Port, Xtreme/104-Express Opto 8 Port . 3521.7XIG 12 Port Opto. 36Cable Pinouts .3722.1Single, Quad and Octal cables . 3722.2Xtreme/PCI-104 12 Port Opto . 3722.3Xtreme/104 Plus RS232/485/TTL model . 38Wiring Examples.3923.1RS232 Wiring Example . 3923.2RS423 Wiring Example . 3923.3RS-422/485 Wiring Examples . 40Specifications .4124.1Operating Environment . 4124.2Power Requirements . 4124.3PC/104 Bus Interface . 4124.4PCIe/104 Bus Interface. 4124.5PCI-104 . 4124.6Dimensions . 4124.7Communications . 4224.7.1 Baud Rates most models: .4224.7.2 UARTs .4224.7.3 Control Signals .4224.8Certification . 43Part Numbers .4318.4192021222324254.1List of FiguresFigure 1: Xtreme/104-Plus RS-232/422/485 4 and 8 port models hardware components .10Figure 2: Xtreme/104-Plus RS-423 Model Hardware Components .11Figure 3: Xtreme/104-Plus RS-232/422/485/TTL Models .12Figure 4: Xtreme/104-Plus Opto RS-232/422/485 Hardware Components (4 Port Model) .13Figure 5: Xtreme/104-Plus 16 Port RS-232/422/485 Hardware Components .14Figure 6: Xtreme/104-Express Opto 4 and 8 port Hardware Components .15Figure 7: XIG 12 Port Opto Rev A/B Hardware Components .16Figure 8: XIG 12 Port Opto Rev C/D Hardware Components.16Figure 9: Rotary Switch ID Selection .18Figure 10: Jumper Settings for ID Selection .19Figure 11: Rotary Switch ID Selection .19Figure 12: Example of Various Jumper Block Settings for RS-232/422/485 Models .21Figure 13: Example of Various Jumper Block Settings for RS-232/422/485 Models .21Figure 14: Examples of Various Jumper Block Settings for RS-232/422/485/TTL Models .24Figure 15: Examples of Various Jumper Block Settings for the 12 Port Opto model .27Figure 16: 40 Pin Connector: Pin Numbering .31Figure 17: 80 Pin Connector: Pin Numbering .31Figure 18: RS-232 Wiring Diagram .39Figure 19: RS-423 Wiring Diagram .394Downloaded from Arrow.com.Revision 0.13

Connect Tech Xtreme/104 Plus, PCI-104 and PCI/104 Express Family User ManualFigure 20: RS-422/485 Wiring Diagram (4 Wire) .40Figure 21: RS-422/485 Wiring Diagram (4 Wire Multidrop) .40Figure 22: RS-422/485 Wiring Diagram (2 Wire) .404.2List of TablesTable 1: I/O Signal Assignments for RS-423 Models .32Table 2: I/O Signal Assignments for RS-232/422/485 Models) .33Table 3: I/O Signal Assignments for 16 Port model .34Table 4: 10 Pin R/A Port Header Pinouts on Opto Models .35Table 5: 10 Pin R/A Port Header Pinouts on 12 Port Opto Models .36Table 6: DB-9 Male Cable Pinouts .37Table 7: CBG067 DB-9 Male Cable Pinouts for 12 Port Opto model .37Table 8: RS-232/TTL Px1 Right Angled Header Pinouts (CAG104 Compatible) .38Table 9: RS-485 Px2 Vertical Header Pinouts .38Table 10: Multipurpose I/O (MPIO) Header Pinout (Direct Connection to UART) .385 Revision ChangesRev0.12DateDec 6, 20120.13Mar 31, 2017ChangeUpdated information in regards to the XIG 12 Port Opto.- Added new picture for Rev C model, including power jumper changes.- Restated power consumption for the XIG 12 Port Opto, added typical and maxfor RS485.- Low Power shutdown feature has been removed, Slow Slew rate feature added.See section Low Power Shutdown for more detail.Added new section about thermal considerations for Optically Isolated boards.-Updated for XIG 12 Port Opto Rev D-Added Fractional Baud Rate note for XIG01X boards-Updated Software support section6 Customer Support OverviewIf you experience difficulties after reading the manual and/or using the product, contact theConnect Tech Inc. reseller from which you purchased the product. In most cases the reseller canhelp you with product installation and difficulties.In the event that the reseller is unable to resolve your problem, our highly qualified support staffcan assist you. Our support section is available 24 hours a day, 7 days a week on our website at:www.connecttech.com/sub/support/support.asp. See the contact information section below formore information on how to contact us directly. Our technical support is always free.Revision 0.13Downloaded from Arrow.com.5

Connect Tech Xtreme/104-Plus, PCI-104 and PCI/104 Express Family User Manual7 Contact InformationWe offer three ways for you to contact us:Mail/CourierYou may contact us by letter at: Connect Tech Inc.Technical Support42 Arrow Road, Guelph, ONCanada N1K 1S6Email/InternetYou may contact us through the Internet. Our email and URL addresses on the Internet w.connecttech.comNote:Please go to the Download Zone or the Knowledge Database in the Support Center on theConnect Tech Inc. website for product manuals, installation guides, device driver software andtechnical tips.Submit your technical support questions to our customer support engineers via the SupportCenter on the Connect Tech Inc. website.Telephone/FacsimileTechnical Support representatives are ready to answer your call Monday through Friday, from8:30 a.m. to 5:00 p.m. Eastern Standard Time. Our numbers for calls are:Telephone:Telephone:Facsimile:800-426-8979 (North America only)519-836-1291 (Live assistance available 8:30 a.m. to 5:00 p.m. EST, Monday toFriday)519-836-4878 (online 24 hours)8 Conventions used in this manualThis manual uses the following conventions: When referring to the entire family of products Xtreme/104 Plus, Xtreme/PCI-104,Xtreme/104 Express and Xtreme/104 Plus Opto are abbreviated to Xtreme/104. Special or important tips are formatted with a Green Background.6Downloaded from Arrow.com.Revision 0.13

Connect Tech Xtreme/104 Plus, PCI-104 and PCI/104 Express Family User Manual9 IntroductionConnect Tech's Xtreme/104-Plus, 104-PCI and 104/Express family combines the best of theUniversal PCI bus with the rugged and compact form factor of PC/104.The various models are PCI 2.0, PC/104-Plus 2.0 or PCIe/104 compliant. The modularXtreme/104-Plus and Xtreme/104-Plus Opto cards include a PC/104 pass-through connectoroption for compatibility with legacy PC/104 cards.The Xtreme/104 family offer independent port configuration for baud rate, and data bit optionsof 5, 6, 7 and 8, as well as, 1, 1.5 and 2 stop bits. Select between odd and even parity. TheXtreme/104 Express offers a fractional baud rate generator which allows almost any baud rate tobe selected as well as a 9 bit addressing mode.Connect Tech’s Xtreme/104-Plus and Express cards are perfect for embedded applications suchas, industrial PCs, kiosks, military systems, aerospace, medical systems, POS devices and anysystem requiring fast data transfer speeds and a rugged, compact form factor. These self-stackingcards are low on power consumption and function in industrial temperature conditions.9.1Features9.1.1 Xtreme/104-Plus Universal PC/104-Plus adaptero 16 Port models require 5V power.PCI 2.0 and PC/104-Plus compliant2 port model: 2 ports RS-4234 port models: 4 ports RS-423 or 4 ports jumper selectable RS-232/422/4858 port models: 8 ports jumper selectable RS-232/422/485, TTL model as well16 port models: 16 ports jumper selectable RS-232/422/485TTL model has the ability to disable ports when not in useMaximum data rates of 115.2 Kbps (RS-423), 921.6 Kbps (RS-232/TTL) and 1.8432 Mbps(RS-422/485)o 16 port model maximum data rates are 1Mbps RS-232 and 4.16Mbps RS-422/485Operating temperature range of -40ºC to 85ºCEach port can be configured independently for baud rate, parity, data and stop bitsHigh performance PCI UARTsPC/104 pass-through connectors installed for compatibility with legacy PC/104 cards onselect modelsSoftware support for Windows 2000/XP/Server/Vista/7/8/10,Windows CE5, QNX 4, QNX6,Linux. Contact sales or support for most recent list and model compatibility.Available signalsRS-423 Model: RS-423: TxD-, TxDRef, RxD /-, RTS-, RTSRef, CTS /RS-232/422/485 Models: RS-232: TxD, RxD, RTS, CTS, RI, DTR, DSR, DCD and Signal Ground (SG) RS-422/485: TxD /-, RxD /-, RTS /-, CTS /- and Signal Return (SR)RS-232/422/485/TTL Models: RS-232/TTL: TxD, RxD, RTS, CTS, RI, DTR, DSR, DCD, Signal Ground(SG), 5V RS-422/485: TxD /-, RxD /- and Signal Reference (SR)Multilayer PCB built with EMI reduction techniquesBuilt with low power CMOS componentsRevision 0.13Downloaded from Arrow.com.7

Connect Tech Xtreme/104-Plus, PCI-104 and PCI/104 Express Family User Manual9.1.2 Xtreme/104-Plus Opto Universal PC/104-Plus adapterPCI 2.0 and PC/104-Plus compliant2 or 4 ports jumper selectable for RS-232/422/485Supports full duplex, half duplex and multi-drop communication modes in RS-422/485Maximum data rates of 921.6 Kbps (RS-232) and 1.8432 Mbps (RS-422/485)Operating temperature range of -40ºC to 85ºCEach port can be configured independently for baud rate, parity, data and stop bitsHigh performance PCI UARTs3kV DC (2.12kV AC RMS) of optical isolationPC/104 pass-through connectors installed for compatibility with legacy PC/104 cardsSoftware support for Windows 2000/XP/Server/Vista/7/8/10, QNX 4, QNX6, Linux andVxWorks. Contact sales or support for most recent list and model compatibility.Available signals RS-232: TxD, RxD, RTS, CTS and Signal Ground (SG) RS-422/485: TxD /-, RxD /-, RTS /-, CTS /- and Signal Reference (SR)Multilayer PCB built with EMI reduction techniquesBuilt with low power CMOS components9.1.3 Xtreme/104-Express Opto 8Downloaded from Arrow.com.PCIe/104 Version 1.1 compliant.4 or 8 port models with jumper selectable for RS-232/422/485Supports full duplex, half duplex and multi-drop communication modes in RS-422/485Maximum data rates of 921.6 Kbps (RS-232) and 7.812Mbps /-1.5% (RS-422/485) with16x baud clock.Fractional Baud rate generator that can generate just about any baud rate with less than 1%error. Common baud rates like 1200, 9600, 19200, 57600, 230400 etc typically have less than0.1% error.256 byte RX and TX FIFO buffers, improve performance and eliminate lost receive dataOperating temperature range of -40ºC to 85ºCEach port can be configured independently for baud rate, parity, data and stop bitsHigh performance PCI-Express four or eight port UART3kV DC (2.12kV AC RMS) optical isolationSoftware support for Windows XP/Vista/7/8/10, QNX 4, QNX6, LinuxAvailable signals RS-232: TxD, RxD, RTS, CTS and Signal Ground (SG) RS-422/485: TxD /-, RxD /-, RTS /-, CTS /- and Signal Reference (SR)Multilayer PCB built with EMI reduction techniquesBuilt with low power CMOS componentsRevision 0.13

Connect Tech Xtreme/104 Plus, PCI-104 and PCI/104 Express Family User Manual9.1.4 Xtreme/PCI-104 12 Port Opto (XIG) PCI-104 Version 1.0 compliantHighest port density isolated serial board on the market!12 ports with jumper selectable for RS-232/422/485Supports full duplex, half duplex and multi-drop communication modes in RS-422/485Maximum data rates of 921.6 Kbps (RS-232) and 4.166Mbps (RS-422/485) with 8x baudclock.Fractional Baud rate generator that can generate just about any baud rate with less than 1%error. Common baud rates like 1200, 9600, 19200, 57600, 230400 etc typically have less than0.1% error.Note: XIG01X Models only support fractional baud rates on ports 1-864 byte RX and TX FIFO buffers, improve performance and eliminate lost receive dataOperating temperature range of -40ºC to 85ºCEach port can be configured independently for baud rate, parity, data and stop bitsHigh performance UARTs on each port.1kV AC RMS optical isolationSoftware support for Windows 2000/XP/Server/Vista/7/8/10, QNX 4, QNX6, Linux. Contactsales or support for most recent list and model compatibility.Available signals RS-232: TxD, RxD, RTS, CTS and Signal Ground (SG) RS-422/485: TxD /-, RxD /-, RTS /-, CTS /- and Signal Reference (SR)Multilayer PCB built with EMI reduction techniquesBuilt with low power CMOS componentsFeatures locking connector on DB9M I/O cable to prevent accidental removal in applicationsprone to vibration.Revision 0.13Downloaded from Arrow.com.9

Connect Tech Xtreme/104-Plus, PCI-104 and PCI/104 Express Family User Manual10 Xtreme/104-Plus DiagramsFigure 1: Xtreme/104-Plus RS-232/422/485 4 and 8 port models hardware components10Downloaded from Arrow.com.Revision 0.13

Connect Tech Xtreme/104

Xtreme/104 Plus, PCI-104 and PCI/104 Express Family User Manual Connect Tech Inc. 42 Arrow Road Guelph, Ontario N1K 1S6 Tel: 519-836-1291 Toll: 800-426-8979 (North America only) Fax: 519-836-4878 Email: sales@connecttech.com support@connecttech.com Web: www.c

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