IMC-400 - Maesco

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IMC-400ProductCatalogEngine HeatersOil HeatersControlsAccessories

KIM HOTSTARTPRODUCTSTRAVEL THE WORLD . . .Kim Hotstart Pre-HeatersEasy Starts Protects the Environment Saves warm-up time Eliminates “White Smoke” upon start-upKim Hotstart products are found Saves fuel Reduces idle timearound the world . . . on truck Prolongs battery lifeand railroad engines . . . far Provides immediate defrosting Engine is ready for clean full poweroperationbelow the surface of the oceans . . in desert wastelands . . . andReduces Engine Wear high in the mountains. 90% of engine wear is due to low waterjacket temperatureKim Hotstart is a manufacturer Stops destructive condensationand world wide distributor of Extends time between overhauls Reduces noise pollution No high speed idleelectric heating equipment forgasoline and diesel engines.Established in 1942, we have theTank Style Coolant Heaters That Meet Heating RequirementsFor a Wide Range of Engine Sizes and Applications.experience and expertise to Constant circulation of coolant throughthe engine achieves even heatdistribution.answer your engine heatingquestions. New one-piece, heavy-duty, pressuredie-cast aluminum tank with a bolt-onflange element assembly.Kim Hotstart, the Ultimate inEngine Pre-heating. Call us All parts replaceable — easy to service. Most models classified weathertight. Many models available for Class I, GroupD (Hazardous Locations) applications. Various voltages and phases available. Most models carry the European CE mark.Industrial Lube Oil Heaters and Process Oil Heaters. MultipleSizes Available for Every Oil Heating Need. Reduces engine wear. Immediate flow of warm oil to criticalengine parts. Stops destructive condensation and theforming of sludge in oil. Warm oil allows easier starts andprolongs battery life. Models designed for heatingtransmission fluid, hydraulic oil anddiesel fuel. Low watt density elements assure safeheating of oils and will not char or coke. Thermostat control available andrecommended for all models. New threadless design V-clamp stylemounting adapter available.2

Battery Warming Pads and Thermal Wraps with a Built-inThermostat Improve Cranking Power in the Coldest Conditions. Flexible SBR rubber pads are designedfor installation under the battery to heatfrom the bottom up. Blanket-style heaters and pad heatersare impervious to battery acid and oil. All standard battery heaters come with6ft. grounded cord. Pad models for multiple batteryapplications available with accessorycords and thermostat assembly. Engineered to maintain batteries at80 F/27 c to ensure full cranking power. Blanket-style warmers provide greaterheat rise than plates or pads.Silicone Hot Pads are Flexible and Easy to Install. Ideal for oil pans, hydraulic reservoirs,engine blocks and hydraulic cylinders. Durable silicone/fiberglass cover resistsabrasion.Thermostat Controls, Complete Control Systems and OtherAccessories Ensure Proper and Efficient Performance of KimHotstart Heaters. General purpose, weathertight andexplosion proof thermostats availablefor all engine heating, oil heating andbattery heating applications. Fixed temperature and adjustable. Oil pressure switches for automatic cutoff of heaters on engine start-up. Complete control systems for 3 phaseand high voltage engine preheatersfactory assembled in electrical boxes forease of installation.All Kim-Glo Direct Immersion Heaters Carry CSA-C/USApproval and CE Mark. Long life Incoloy elements withstand highertemperatures to reduce element failure. Reduced heat in terminal connection area. Resist scale build-up on element surface. Tensile strength of Incoloy is three timesthat of copper, making it much lesssusceptible to engine and road vibration. Available in 120 volt and 240 volt. The 6ft. power cord and plug carries alifetime warranty; standard equipmenton all Kim-Glo heaters. Optional thermostat control and “Y”harness available for all Kim-Glo heaters.3

TABLE OFCONTENTSPages 6 -14Section ITank Style Coolant Heaters.Weathertight Design.Original Equipment ReplacementHeaters.Circulating System with Pump.Pages 16 - 18Section IATank Style Coolant Heaters Class 1,Group D for Hazardous Locations.Installation andTechnical Information– Page 34How to Specify anEngine Heater andConversion Charts– Page 50Pages 20 - 26Section IIIndustrial Lube Oil Heaters.Lube Oil Heaters With Thermostat.Process Immersion Heaters WithFixed or Adjustable Thermostat.IndustrialCirculating Systems– Page 12, 13, 51Pages 28 - 34Section IIITemperature Controls.Pressure Switch.Magnetic Contactors.Junction Boxes.Complete Control Systems.Pages 36 - 38Battery Warming Pads and Accessories.Blanket Style Battery Warmers.Silicone Hot Pads.Custom ProductsCall for information on:Battery ChargersWiring HarnessesAir Intake HeatersDiesel Driven Heating SystemsOther Specialty ProductsSection IVPages 40 - 49Section VKim-Glo Direct Immersion Heaters.Electrical Cords for Kim-Glo Heaters.Thermocords.Flush Mount Kits and Accessories.4

SMALLTANKHEATERSHigh Impact PlasticSingle Phase500-2000 Watts120V & 240V Molded from PolyphenyleneSulfide (PPS).View of a Kim Hotstart TPS tank heater.This durable heater is assembledwith a built-in thermostat and4–foot power cord. Thermostatically controlled. Vibration and shock tested toextreme limits to guaranteedurability. All parts are field replaceable —not a throw away heater. Compact design requiresminimal mounting space. Greatly reduced heat loss formore efficient operation.150Cubic Inchor LessUS Incoloy element for longerservice life. Rust-free, resists corrosion,exceptional tensile strength.AmbientAbove-20 FC Compatible with all chemicals.AmbientBelow-20 FKim HotstartModel NumberVoltsPhaseWattsAmps150Cubic Inchor 005005005005005005004.24.24.24.22.12.12.12.180 F100 F100 F120 F120 F140 FADJUSTABLE*80 F100 F100 F120 F120 F140 6.36.36.36.380 F100 F100 F120 F120 F140 FADJUSTABLE*80 F100 F100 F120 F120 F140 FADJUSTABLE*80 F100 F100 F120 F120 F140 FADJUSTABLE*80 F100 F100 F120 F120 F140 8.38.380 F100 F100 F120 F120 F140 FADJUSTABLE*80 F100 F100 F120 F120 F140 FADJUSTABLE*350Cubic Inchor Less200Cubic Inchor Less350 — 500Cubic Inchor Less200 — 300Cubic Inchor Less500 — 700Cubic Inchor LessHosebarb.625 I.D.Hose 2Places300 — 400Cubic Inchor LessThermostat RangeOnOff*Off temperature – adjustable 90-130 F(On differential – 20 F)Outlet.25 (4X) HolesFor MountingBrackets1.56.687.844.25Inlet4.2548" 16-3 HPN6Kim Hotstart Manufacturing Company, Inc.P.O. Box 11245Spokane, WA 99211-0245

TPSHEATERSNEW!NEW!NEW!Now available with inline adjustable or fixedthermostat Off temperature – adjustablefrom 90 F to 130 F (ondifferential 20 F). Control your optimum desiredtemperature. 5/8” hose barb for easy in-lineinstallations. Watertight enclosure.Types of Thermostats AvailableHosebarb.625 I.D. Hose2 eThermostatCustomer Support: (509) 536-8660Also Available:Models with “Y” harness andremote thread-in typethermostats in various fixedtemperature ranges.In-line FixedTemperatureThermostatModels with “Y” harness and inline type thermostats in variousfixed temperature ranges.Toll-Free FAX: (800) 224-5550www.kimhotstart.com7

IndustrialTankHeaters(Conduit Connection)1500 - 5000 wattWeathertightSingle PhaseCB Model withoutthermostat.CB Model assembledwith thermostat.AmbientAbove-20 FAmbientBelow-20 F350 — 500Cubic Inchor Less200 — 300Cubic Inchor Less500 — 600Cubic Inchor Less300 — 400Cubic Inchor Less600 — 800Cubic Inchor Less400 — 500Cubic Inchor Less800 — 1000Cubic Inchor Less500 — 600Cubic Inchor Less1000 — 1350Cubic Inchor Less600 — 800Cubic Inchor Less1350 — 1650Cubic Inchor Less800 — 1000Cubic Inchor -100CL140700-100CL140300-100CL140400-100Model Numberwith Thermostat(see chart 04XX-100Model NumberwithoutThermostatVolts Phase Watts 024.020.818.113.210.433333*Figure Number refers to technical drawings of heaters located on page 14.CCL Model withoutthermostat.CL Model assembledwith thermostat.INSTALLATION TIPSIf you require a 1” NPT female thread on thethermostat intake, a coupler is available. Also, forthe use of 3/4” or 1” ID heater hose, hose barbadapters are available. See below.Part NumberDescriptionHB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.HB-C81” NPT x 1” NPT aluminum coupler.Installs on 1” NPT inlet to T-Stat andallows the addition of HB-1 or HB-3/4.HB-K3/4Kit contains (2) HB-3/4 and (1) HB-CHB-K1Kit contains (2) HB-1 and (1) HB-CKim Hotstart Manufacturing Company, Inc.USCHART 1HEATERS WITH THERMOSTATSTo specify temperature range of thermostat, insertnumerical code from chart in place of the XX in modelnumber.Example:Desired Temperature Range 100 - 120 FCatalog Number: Model CB1151XX-000Order as:Model CB115110-000All heatersover 277vand all 3Øunits mustuse acontrol boxSee ControlSystemspage 32P.O. Box 11245TEMPERATURE 0F140F160F0608101214Adjustable 90 - 130 FA3Spokane, WA 99211-0245

AmbientAbove-20 FAmbientBelow-20 FModel NumberwithoutThermostatModel Numberwith Thermostat(see chart 1)Volts350 — 500Cubic Inchor Less200 — 300Cubic Inchor 120208240277Phase Watts 00 — 600Cubic Inchor Less300 — 400Cubic Inchor 16.79.68.3222600 — 800Cubic Inchor Less400 — 500Cubic Inchor 2800 — 1000Cubic Inchor Less500 — 600Cubic Inchor 2771111300030003000300025.014.412.510.844441000 — 1350Cubic Inchor Less600 — 800Cubic Inchor 19.216.714.4444IndustrialTankHeaters(With Power Cord)1500 - 4000 wattWeathertightSingle PhaseSB Model with powercord; no thermostatSB Model with thermostatand power cord*Figure Number refers to technical drawings of heaters located on page 14.All 208v, 277v and 3000w/120v models come with cord only - no plug.SB Models include hi-limit thermostatsand carry CSA approval.CUSINSTALLATION TIPSIf you require a 1” NPT female thread on thethermostat intake, a coupler is available. Also, forthe use of 3/4” or 1” ID heater hose, hose barbadapters are available. See below.Part NumberDescriptionHB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.HB-C1” NPT x 1” NPT aluminum coupler.Installs on 1” NPT inlet to T-Stat andallows the addition of HB-1 or HB-3/4.HB-K3/4Kit contains (2) HB-3/4 and (1) HB-CHB-K1Kit contains (2) HB-1 and (1) HB-CCustomer Support: (509) 536-8660SL Model with powercord; no thermostat.CHART 1HEATERS WITH THERMOSTATSTo specify temperature range of thermostat, insertnumerical code from chart in place of the XX inmodel number.Example:Desired Temperature Range 100 - 120 FCatalog Number: Model SB1151XX-000Order as:Model SB115110-000TEMPERATURE 0F140F160F0608101214Toll-Free FAX: (800) 224-5550www.kimhotstart.comSL Model with thermostatand power cord.9

Large NEMA 4 enclosure with 1/2” and 3/4” knockouts. Rubber insulating sleeve around tank. Internal adjustable thermostat. Adjustable setpoints from 70 F - 210 F. Incoloy sheath elements. Four wattage/voltage options. Three corresponding to Caterpillar part numbers. Vertical mount only.IndustrialTankHeatersOriginal EquipmentReplacement HeatersFor Original Equipment Replacement: Two 5” stainless steel worm-drive clamps are included to mount heaterto existing bracket.For New Installations: U-bolt mounting brackets are available. Order kit part number: FK9.Kim HotstartPart NumberCaterpillarPart NumberWattageVoltagePre-wired at AssemblyCL130DA2-0007E-62473kw120/240 VAC120VCL160EA2-0007E-62486kw240/480 VAC240VCL160CA2-0007E-62496kw120 VAC2-120V CircuitsCL140EA2-000—4kw240/480 VAC240VAdjustable ThermostatConfigurationCSA and UL approvedHeaterOrientationThermostatTemperature SettingAdjustment(70 F - 210 F)Customer Support: (509) 536-8660Toll-Free FAX: (800) 224-5550www.kimhotstart.com11

ForcedCirculatingHeatingSystem Universal mounting for variedmounting configuration. Small, compact design for easyinstallation. 65 F to 140 F adjustable thermostat. 24VDC Control On/Off switch for manual control. Shipping weight, 70lbsAmbientAbove-20 FAmbientBelow-20 FMODELNUMBERKWVOLTSØTotalAmpsGPMCSS ModelFor Engines From 1,000to 4,000 CID1000TO1300Cubic Inchor Less700TO1000Cubic Inchor 10101010These systems have proven tobe a superior method ofpreheating engines thatnormally require the use oftwo thermosiphon heaters.1300TO2000Cubic Inchor Less1000TO1300Cubic Inchor 10101010Forced circulation offersmany benefits overthermosiphon units. Reduced electricalconsumption2000TO3000Cubic Inchor Less1300TO1800Cubic Inchor 0101010103000TO4000Cubic Inchor Less1800TO2500Cubic Inchor 30161010101010CUSWith 10 GPM Pump Even heating over entirecooling system Reduced temperature atoutlet extends hose life Longer heating element life Control circuitry pre-wired foreasy installationOther voltages available. Consult the factory.The Solid State Adjustable thermostat provides 5 incremental settings between 65 and140 F. All CSS models come complete with manual controls but can operate automaticallyby supplying a 24 Volt DC signal to the provided contacts.Field testing has shown substantial energy savings in comparison to traditionalthermo-siphon heating methods.12Kim Hotstart Manufacturing Company, Inc.P.O. Box 11245Spokane, WA 99211-0245

SystemDrawingsMain Power InInlet1" NPTCSS Model Dimensions18.2514.25 MTGOutlet1"NPT1.009.00 MTG25.50View for reference only.DO NOT mount in this position.6.60 REF2.60 REFTypical Single Phase Wiring DiagramUser suppliedcircuit breakerL3MainPower InL1Equip. ground mustbe grounded1A. FuseC1MagneticContactorA24VDCC2ContactN/C C2BON/OFF SwitchPower Indicator LightHeating actor CoilC1N/CSnubberCoolant PumpPCustomer Support: (509) 536-8660Toll-Free FAX: (800) 224-5550www.kimhotstart.com13

TechnicalDrawingsall dimensions in inchesCB Style Heater without thermostat (pg. 8)16.17FIGURE 1CB Style Heater with thermostat (pg. .855.263.754.35SB Style Heater without thermostat (pg. 9)17.204.005.75FIGURE 2SB Style Heater with thermostat (pg. .132.483.754.35CL Style Heater without thermostat (pg. 8)FIGURE 3CL Style Heater with thermostat (pg. 8)6.223.819.4813.88ADJUSTABLE18.21" NPTOutlet5.254.254.39ADJUSTABLE2.61" NPTOutlet2.56.42.55.07.2SL Style Heater without thermostat (pg. 9)13.88ADJUSTABLEFIGURE 4SL Style Heater with thermostat (pg. 9)5.2517.923.1718.08ADJUSTABLE4.211" NPTOutlet5.251" NPTOutlet2.52.5WL Style Heater without thermostat (pg. 10)18.8713.88ADJUSTABLEFIGURE 5WL Style Heater with thermostat (pg. 10)23.08.15.518.05.254.211" NPTOutlet5.35.05.0ADJUSTABLE2.51" NPTOutlet6.25.014Kim Hotstart Manufacturing Company, Inc.P.O. Box 11245Spokane, WA 99211-0245

Kim Hotstart is a manufacturer and world wide distributor of electric heating equipment for gasoline and diesel engines. Established in 1942, we have the experience and expertise to answer your engine heating questions. Kim Hotstart, the Ultimate in Engine Pre-heating. Call us Tank Style Coolant Heaters That Meet Heating Requirements

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