Demag DC-Pro Chain Hoist Demag DCM-Pro Manulift
Demag DC-Pro Chain HoistDemag DCM-Pro ManuliftThe New High Performance Hoists
Standard FeaturesAll inclusive: popular optionsare standardMany of the most popular featuresare integrated into the Demag DC-Prochain hoist as standard; where asin other hoists they are optional.The DC-Pro chain hoist is a fullyfeatured, highly versatile chain hoist,which can be installed and put intoservice in a minimal amount of time.7815109324CertifiedDC-Pro chain hoists are testedand approved by several standardauthorities including CSA.Electromagnetic compatibility israted according to EN 61000-6-2to 4 for interference immunity inindustrial environments and forinterference emissions in commercialand industrial environments.The hoist motor, chain hoist andtravel drive with IP55 enclosureand control pendants with IP65enclosure to EN 60529 ensure highprotection against moisture and dustpenetration for outdoor operation.1Gearbox – maintenance-free for upto 10 years. With an FEM Group ofMechanisms classification of 2m ,the DC-Pro sets a new standard witha rated service life of 1900 full loadhours. In practical terms, this meansthe service life is extended by approx.20%. The helical gearing inside thegearbox also reduces operating noiseand provides smooth operation.21164122Brake – maintenance-free for upto 10 years (sizes DC 10 – 25 upto 5 years). Thanks to minimumwear, adjustment is not necessary.The brake is enclosed in theelectrical panel and provides doubleprotection from the elements.3Slip clutch – maintenance-freefor up to 10 years. Integrated behindthe brake in the power drive, itprovides reliable protection againstoverload. Integrated slip clutchmonitoring prevents permanentdamage to the slip clutch.4Height adjustable control pendantcable – The length of the control cableand, therefore, the suspension heightof the control pendant can be infinitelyvaried for a hook path range of 6.5–16ft (2 – 5m) and 16–26 ft (5 – 8m).The excess control cable (not required)is accommodated behind the servicecover. The control cable is rated forelectric travel applications in 3 axes.5Control – 24 V contactor control,operating limit switches (upper/lower)and elapsed operating time counterare standard on DCI-10. A geared limitswitch with four contacts for fast-to-slowand limit cut-off is used as the operatinglimit switch on sizes DC 16 and 25.
DC-Pro chain hoist selection tableCapacityChain hoistlb [kg]Typeft/min at 60 Hz[m/min at 60 Hz]DC-Pro 1 -.32/8 (9.6/2.4)DC-Pro 2 -.64/16 (19.2/4.8)DC-Pro 2 -.32/8 (9.6/2.4)ZNK 71 B 8/22m 1)DC-Pro 5 -.64/16 (19.2/4.8)ZNK 80 A 8/24mDC-Pro 5 -.32/8 (9.6/2.4)ZNK 80 A 8/2DC-Pro 10 -.48/12 (14.4/3.6)ZNK 100 A 8/224/6 (7.2/1.8)ZNK 100 A 8/248/12 (14.4/3.6)ZNK 100 B 8/2275 (125)550 (250)1100 (500)2200 (1000)4400 (2000)5500 (2500)7000 (3200)8800 (4000)11000 (5000)DC-Pro 10 -.Motor sizeHook path 2)Group of mechanismsft [m]FEMlb [kg]4m49/53 (22/24)ZNK 71 B 8/216 & 26(5 & 8)24/6 (7.2/1.8)ZNK 100 B 8/216 & 26 (5 & 8)32/8 (9.6/2.4)ZNK 100 C 8/213 (4)DC-Pro 10 -.16/4 (4.8/1.2)ZNK 100 B 8/216 & 26 (5 & 8)DC-Pro 25 -.32/8 (9.6/2.4)ZNK 100 C 8/213 (4)16/4 (4.8/1.2)ZNK 100 B 8/224/6 (7.2/1.8)ZNK 100 C 8/2DC-Pro 25 -.16/4 (4.8/1.2)13 (4)13 (4)2m 1)1Am2m 1)2m 1)1Am6Round steel chain – a special Demagchain of high-strength, hardenedage-resistant material. Galvanizedand other surface-treatments areavailable to protect against specifichostile environments.9Hoist motor – high-performancemotor with large safety reserves evenat high ambient temperatures and inprolonged operation. 2 hoist speedswith 4/1 ratio as standard. (Insulationclass F, 360 s/h and 60% CDF)7Suspension bracket – DC-Pro chainhoists are suspended in pendulumfashion and make optimum use ofthe available height thanks to theirlow headroom dimension. DC-Prounits are supplied with short and longsuspension brackets as standard andcan always be attached to the superstructure with the optimal connection.10Chain drive – The unit is a completeassembly consisting of the chain andchain guide which facilitates quickand easy replacement of the entirechain drive without having to removethe motor or gear parts. Downtimecan therefore be reduced significantly.The chain drive consists of highlywear-resistant materials for a longservice life.8Housing – robust and weight-savingdie-cast aluminium housing ofcompact and modern industrial design.UV-resistant powder-coated finishis resistant to nicks and scratches.1) 2m corresponds to 1900 hours at full load1/162/66 (28/30)62/66 (28/30)106/115 (48/52)106/115 (48/52)2m 1)DC-Pro 10 -.Max. weightat H5 / H8respect. H449/53 (22/24)4mDC-Pro 25 -.DC-Pro 16 -.2m 1)Reeving124/133 (56/60)2/1144/161 (65/73)1/1250 (113)2/1144/161 (65/73)1/1250 (113)2/1243 (110)2/1276 (125)11Chain collector box – suspended froma pivoting connection, is made of tough,flexible and particularly impact-resistantplastic; capacity for up to 26ft (8m) hookpath. A flexible chain container for chainlengths up to 131ft (40m) as well asspecial lengths up to 393ft (120m).12Bottom block – hoist up to 2200 lb(1000 kg) are supplied with singlechain fall for improved ergonomichandling of the hook. Chain wear issimultaneously reduced, since no chainreturn arrangement is required. The new,compact and particularly ergonomicDC bottom block is used for 2/1 reevingarrangements. The cut-off springsrequired for the limit switches areintegrated inside the bottom blockand therefore save 2.36in (60mm) ofthe valuable headroom dimension.2) Longer hook paths possible, please consult Demag3
Demag DC-Pro chain hoistA New Industrial StandardImproved safety and reliabilitySensitive and fastDC-Pro units can be integrated into your work andproduction processes flexibly and precisely. While thehigh lifting speed guarantees fast and effective operationat a minimum of 6 ft/min, the slow lifting speed ensuresthat loads are placed gently and precisely.The gearbox, brake and coupling operate maintenancefree for up to ten years (brake for sizes DC 10 – 25 up to5 years). The brake-coupling system ensures that the loadis held securely in any operating situation. The load cannotdrop. This is achieved by the arrangement of the brakedirectly in the power drive chain (red line). Thanks toregenerative braking which minimizes wear, the brakenever requires adjustment.– an evenlonger service lifefor greater efficiency.In practical terms,Demag means theservice life is extendedby approx. 20%in comparison withthe conventional 2mclassification for chainhoists FEM rating. Thisresults in significantlyprolonged timebetween serviceintervals and generaloverhauls. This extraoperating life is onlyoffered by the newDemag DC-Prochain hoist.MotorChain driveDrivingBrakingFull load hours1900 hours1600 hours800 hours400 hours200 hours41BmBrakeGearboxDuration of service in full load hours1CmSlipping clutch1Am2mFEMSpeeddetection
Commissioning/MaintenanceA great benefit offered by the new Demag DC-Pro chainhoist is simple commissioning. The pivoting suspensionbracket and infinitely adjustable flange width of theU 11, U 22, U 34 and U 56 trolleys make the mechanicalparts easy to install. The plug-in connections beneath theservice cover and the power plugs, included in the scopeof delivery, make the electrical parts simple to connect.This enables the DC-Pro to be ready for operation ina minimum of time.Integrated beneath the coverYou have quick access to all importantcomponents for service and commissioningbeneath the service cover.n Storage for 10 ft (3 m) of pendant cablen Plug-in electrical connections for power cable,pendant cable, limit switches and trolleyn Strain relief for power supply and trolleysupply cablesn Chain guiden Chain lubricationInternal diagnosticsService technicians can readthe standard operating timecounter or call up the relevantinformation on the operatingstatus – from the outsidevia the display on the baseDiagnostic displayof the chain hoist housing.Pivoting service coverThe chain drive of the DC-Pro isdesigned as a compact unit whichis slid into place and can be replacedin a minimum of time without theneed to disassemble motor or gearboxparts. Long downtimes as a resultof maintenance work are now a thingof the past.Chain drive5
Demag DCM-Pro Manulift:Safe, fast and ergonomic single-handed load handling at the workplaceThe DCM-Pro Manulift was developed for handling loadsquickly and safely with only one hand. The new DCM-Prois based on the DC-Pro chain hoist and the DSM-C controlunit which is connected to it by a helical cable. The controlunit is rigidly connected to the load handling attachmentfor right and left-handed operation, the operator onlyneeds one hand to operate the chain hoist and guidethe load.The quick-disconnect coupling enables a wide varietyof load handling attachments to be changed with ease.All Manulift load handling attachments are fitted witha connecting pin with a swivel lock, which snaps intothe quick-disconnect coupling. It can be easily removedby lifting the unlocking sleeve.Manulift units can travel on Demag KBK profile sectionsand I-beams, which enables them to be flexibly integratedinto work and production processes.Load hook250 kg6Slewing load hook250 kgOpen hook125 kgBelt sling125 kg
Versatile adaptability to any taskA variety of proven load handling attachments facilitate optimum andflexible adaptation of the “Manulift” chain hoist to meet your needs.They range from normal load hooks and various pantograph-typetongs to parallel gripper systems. The DCM-Pro Manulift can be usedwith specially developed load handling attachments. The universalcoupling pin is used to connect customer-designed attachments. Itis provided with an M12 internal thread for connecting special loadhandling attachments.Manulift load handling attachments can also be connected to theDC-Pro chain hoist load hook by means of an adapter. The versatilityand flexibility of the new Demag chain hoist provide for improvedload handling efficiency at the workplace.Demag DCM-Pro Manulift selection tableCapacityManuliftlb [kg]Typeft/min at 60 Hzm/min at 60 HzDCM-Pro 1 - .32/8(9.6/2.4)DCM-Pro 2 - .64/16(19.2/4.8)DCM-Pro 2 - .32/8(9.6/2.4)DCM-Pro 5 - .64/16(19.2/4.8)275 (125)550 (250)Hoist speedMotor sizeZNK 71 B 8/2ZNK 80 B 8/2LiftGroup of mechanismsft [m]FEM9 (2.8)4mand14 (4.3)2m 1)4mReevingMax. weightfor 2,8 and 4,3hook pathlb [kg]1/149/51 (22 / 23)62/64 (28/29)1) 2m corresponds to 1900 hours at full loadPGS-parallel gripper125 kgPantograph tongs forgripping square goods125 kgPantograph tongs forgripping round goods125 kgLoad hook adapterup to 250 kgLoad hook adapterwith connectedPGS shaft gripper7
Travel TrolleysElectric TrolleyThe E 11, E 22, E 34 and E 56 electrictravel drives were specially developed foroperation with the new DC-Pro chain hoist.This significantly extends the range ofapplications of this state‑of-the-art hoist.The travel rollers, made of high-strength and wear-resistantPolyamide, provide for smooth operation and low rollingresistance. Optional steel rollers are also available for specialambient conditions, e.g. high temperatures.California 5435 Industrial Parkway San Bernardino, California 92407Telephone (909) 880-8800 Fax (909) 880-4469The same travel drives can be adapted to theU 11 – U 34 trolleys. Particularly short approachdimensions can be achieved when the units aremounted in a vertical arrangement. Fast retro-fittingand commissioning offer further benefits as nochanges need to be made to the manual-travel trolleys.SouthBTC 560, Suite 150, 454 S. Anderson Road Rock Hill, SC 29730Carolina Telephone (803) 909-9000 Fax (803) 909-9001Georgia254 Lake Ruby Drive Suwanee, Georgia 30024Telephone (678) 546-0593 Fax (678) 482-7653Ohio29201 Aurora Road Cleveland, Ohio 44139Telephone (440) 248-2400 Fax (440) 248-3874Illinois11261 Kiley Drive Huntley, Illinois 60142Telephone (847) 515-7030 Fax (847) 515-7040Ontario1155 North Service Road West, Unit 1 Oakville, Ontario L6M 3E3Telephone (905) 825-5900 Fax (905) 825-5901Michigan 46545 Continental Drive Chesterfield, Michigan 48047Telephone (586) 949-6035 Fax (586) 949-6038Quebec3524, Rue Ashby St-Laurent, Quebec H4R2C1Telephone (514) 336-5556 Fax (514) 336-4349Missouri 3375 Hwy 185 Washington, Missouri 63090Telephone (636) 390-2495 Fax (636)390-0366Texas16430 Aldine-Westfield Road Houston, Texas 77032Telephone (281) 443-7331 Fax (281) 443-7308Washington 704 - 228th Avenue NE Sammamish, Washington 98074Telephone (425) 883-4668 Fax (425) 883-4828Demag Cranes & Components Corp.29201 Aurora RoadCleveland, Ohio 44139Telephone (440) 248-2400Fax(440) 248-3874www.demag-us.com0309 US/EN229 309 49701 IS 817Not liable for errors or omissions. Subject to change.Printed in the U.S.A.Manual TrolleyThe new U style manual trolley generationis available in four sizes for load capacitiesup to: 2425 lb (1100 kg) (U 11), 4850 lb(2200 kg) (U 22), 7500 lb (3400 kg) (U 34) and12,125 lb (5600 kg) (U 56). The flange widthcan be infinitely adjusted and covers a rangefrom 2.28 (58 mm) to 7.87 (200 mm), and7.91 (201 mm) to 12.20 (310 mm). This facilitatesfast and simple installation.
Pantograph tongs for gripping square goods 125 kg Pantograph tongs for gripping round goods 125 kg Load hook adapter with connected PGS shaft gripper Load hook adapter up to 250 kg PGS-parallel gripper 125 kg 1) 2m corresponds to 1900 hours at full load Capacity Manulift Hoist speed Motor size Lift Group of mecha-nisms Reeving Max. weight
5. NOT use hoist with twisted, kinked, damaged, or worn load chain. 6. NOT use the hoist to lift, support, or transport people. 7. NOT lift loads over people. 8. NOT operate a hoist unless all persons are and remain clear of the supported load. 9. NOT operate unless load is centered under hoist. 10. NOT attempt to lengthen the load chain or .
Floor-level controls are optionally designed as: † Demag Line Control control pendant mobile independent of the monorail hoist position or fixed on the monorail hoist, † wireless Demag Radio Control. Crane control system Following pre-treatment (degree of rust removal Sa2 acc. to DIN 55928), the struc-
Demag DLC line control: height-adjustable control pendant suspended for separate travel on the crane girder Demag DRC radio control: radio controls with proportional pushbuttons for wireless control with variable radio frequency operation for unimpeded radio transmission Demag DRC-J joystick transmitter: radio control with
nb-m-04 trolley; double girder medium, 4 rope falls d002081-a nb-v-m1 hoist; machinery hoist 1 rope fall d002083-a nb-v-m2 hoist; machinery hoist 2 rope falls, opposite direct d002084-a nb-v-m2 hoist; machinery hoist 2 rope falls
Normal Headroom Hoist, MT Series (4/1) Normal Headroom Hoist, M Series (4/1) Low Headroom Hoist, MT Series (2/1) Low Headroom Hoist, M Series (2/1) Low Headroom Hoist, MT Series (4/1) Low Headroom Hoist, M Series (4/1) Explosion-proof Electric Wire Rope Hoist Double Girder Trolleys. Lifting & Travel Electr
nc-m-08 trolley; double girder medium, 8 rope falls d002103-a nc-v-m1 hoist; machinery hoist 1 rope fall d002108-a nc-v-m2 hoist; machinery hoist 2 rope falls, opposite direct d002109-a nc-v-m2 hoist; machinery hoist 2 rope falls
(Paragraph 2-2) in area to be used; connect hoist to nearest air supply (paragraph 2-3); and check and adjust hoist speed (paragraph 2-4). 2-2. SUSPENDING HOIST. a. On hook suspended hoists, select a suitable overhead support in area hoist is to be used (one capable of holding combined weight of hoist and its rated load) and hang hoist up.
Pipe Size ASTM Designation (in) (mm) (D2310) (D2996) 2 - 6 50 - 150 RTRP 11FX RTRP 11FX-5430 8 - 16 200 - 400 RTRP 11FX RTRP 11FX-3210 Fittings 2 to 6-inch Compression-molded fiberglass reinforced epoxy elbows and tees Filament-wound and/or mitered crosses, wyes, laterals and reducers 8 to 16-inch Filament-wound fiberglass reinforced epoxy elbows Filament-wound and/or mitered crosses, wyes .
