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SITRANS F MSiemens Flow Instrumentsrange of electromagneticflowmetersSize [mm/inch]ConnectionMAG 1100MAG 1100 FMAG 3100MAG 3100 PMAG 5100 WDN 2 . 100/1/12" . 4"DN 10 . 100/3/8" . 4"DN 15 . 2000/1/2" . 78"DN 15 . 300/1/2" . 12"DN 25 . 2000/1" . 78"Flangeless(Sandwich design)Weld-in adapter,clamp adapter,thread adapterFlangeFlangeFlangePressure [bar/psi]Max. 40/600Max. 40/600Max. 100/1450Max. 50/725Max. 40/600Temperature [ C/ F] 30 . 200/ 20 . 400 30 . 150/ 20 . 300 40 . 180/ 40 . 350 20 . 150/ 4 . 300 10 . 70/ 14 . 160Zirconium oxide(Zr02)Ceramic (Al2O3),PFACeramic (Al2O3),PFANeoprene, EPDM,Teflon (PTFE),Ebonite,Linatex PFAPTFE, PFAEPDM, NBR,EboniteElectrodesPlatinumHastelloy CPlatinumHastelloy CAISI 316 Ti,Hastelloy C,Platinum/iridium,Titanium, Tantalum,Grounding electrodesHastelloy CHastelloy C,GroundingelectrodesEnclosureIP67/NEMA 4XIP67/NEMA 4XIP67/IP68NEMA 4X/6 /NEMA 6PIP67/IP68NEMA 4X/6 /NEMA 6PIP67/IP68NEMA 4X/6 /NEMA 6PEx-versionATEX 2G DFM Class 1, Div 2ATEX 2G DFM Class 1, Div 2LinerMAG 5000MAG 6000Outputs1 current output1 digital output1 relay output1 current output1 digital output1 relay outputFlow cationDisplayMeter uncertaintyEnclosureCustody transferapprovalApprovalsPower supplyBatchRefer to2ATEX 2G DATEX 2G DFM/CSA Class 1, Div 2 FM/CSA Class 1, Div 2SFIDK.PS.027.W6.02OptionalHART FM Class 1,Div 2Add-on modules, HART, Profibus PA & DP,MODBUS RTU, DeviceNet, Foundation Fieldbus H13 lines20 characters(optional without display)3 lines20 characters(optional without display) 0.4% o.r. 0.20% o.r.IP67, IP20NEMA 6 (NEMA 4X), NEMA 2IP67, IP20NEMA 6 (NEMA 4X), NEMA 2MI-001PTBOIML R 49MI-001PTB (hot and cold water)OIML R 49OIML R 75OIML R 117ATEX 2G DFM/CSA Class 1, Div 2ATEX 2G DFM/CSA Class 1, Div 212 . 24 V AC/DC115 . 230 V AC12 . 24 V AC/DC115 . 230 V ACNoYesMAG 6000 IndustryMAG 8000Operating manualA5E02083319Operating manual083R9174

SITRANS F .52.62.72.8.12.8.22.9Product introduction . 5Mode of operation . 6Pressure Equipment Directive 97/23ECs . 7Exclusions . 8Product marking . 8Sensor MAG 1100 . 9Sensor MAG 1100 F . 11Sensor MAG 3100 . 13Sensor MAG 5100 W . 16Transmitter MAG 5000 . 17Transmitter MAG 6000 . 14Safety barrier (e ia) . 19Cleaning unit . 19Meter uncertainty . 20Output characteristics MAG 5000 and MAG 6000 . 21Conductivity of medium and sensor cables . 22Cable requirements . 22Cable data (Supplied by Siemens Flow Instruments) . 223. Project 8Sizing table (DN 2 to DN 2000) . 23Sizing table (1/12 . 78") . 24Minimum conductivity . 25Liner selection guide . 25Electrode selection guide . 25Installation conditions . 25Cleaning unit . 29Custody transfer approval . 30Transmitter MAG 5000 CT, MAG 6000 CT Sealing . 30Ex survey according to Directive 94/9/EC (ATEX) . 31Approvals . 324. Dimensions and weight4.14.24.34.44.4.14.55.15.25.3Sensor MAG 1100 . 33Sensor MAG 1100 F . 34Sensor MAG 5100 W . 37Sensor MAG 3100 . 39Sensor MAG 3100 . 39Transmitter . 41Potential equalization . 44Inlet protection MAG 3100 . 45Cathodic protected piping . .18.5.28.5.38.6.18.6.28.6.38.6.48.7.18.7.2Compact installation MAG 5000 and MAG 6000 . 46Add-on modules MAG 6000 only . 48Remote installation. At the sensor . 49Remote installation. Wall mounting . 50Remote installation. Transmitter in 19" insert . 51Add-on modules MAG 6000 only . 52Installation in IP 66 wall mounting enclosure . 53Installation in IP 65 panel mounting enclosure (front of panel) . 54Installation into the back of a panel . 55Transmitter Safety barrier . 56Transmitter Cleaning unit . 57Transmitter MAG 5000 and MAG 6000 connection diagram . 58Wiring diagram for transmitter and sensor . 59Keypad and display layout . 62Menu build-up . 63Password . 63MAG 5000 and MAG 6000 - Menu overview . 64MAG 5000 CT and MAG 6000 CT - Menu overview . 65Basic settings . 66Outputs . 67Digital and relay outputs . 67Relay outputs . 68External input . 68Sensor characteristics . 69Reset mode . 69Service mode . 70Operator menu setup . 71Product identity . 72Change password . 72Language mode . 73HART communication MAG 5000 HART or as add-on module . 73Flow rate . 74Totalizer . 74Batch . 74Settings available . 75Dimension dependent factory settings . 76Dimension dependent batch and pulse output settings . 76MAG 5000 CT and MAG 6000 CT settings . 80Error handling . 81List of error numbers . 829. Service9.19.29.39.4Transmitter check list . 83Trouble shooting MAG transmitter . 84Check list MAG sensor . 85Coil resistance table . 8610. Ordering10.Ordering . 871. Product introduction2. Technical data5. Installation of sensor6. Installation of transmitter7. Electrical connection8. Commissioning3

SITRANS F M1.For safety reasons it is important that the following points, especially the points marked witha warning sign, are read and understood before the system is being installed:IntroductionManufacturer's designand safety statement Installation, connection, commissioning, and service must be carried out by personnelwho are qualified and authorized to do so. It is very important that the same people have read and understood the instructions anddirections provided in this manual and that they follow the instructions and directionsbefore putting the equipment into use! People who are authorized and trained by the owner of the equipment may operate theequipment. The installer must ensure that the measuring system is correctly connected and is inaccordance with the connection diagram. The transmitter has to be earthed by meansof a 4 mm2 potential equalising conductor. In applications where the operating pressure or media can be hazardous in the eventof a pipe failure, we recommend that special precautions are taken during the installationof the sensor, such as sensor location, guarding or the use of a pressure relief valve. Siemens Flow Instruments can provide assistance with the selection of sensor parts incontact with the media. However, the full responsibility for the selection rests with thecustomer and Siemens Flow Instruments can take no responsibility for any failure dueto material incompatibility. .Equipment used in hazardous areas must be Ex-approved and markedIt is required that the "Special Conditions for Safe Use" provided in the manual and inthe Ex certificate are followed! Installation of the equipment must comply with national regulations.Example EN 60079-14 for the European Community. Repair and service can be done by approved Siemens Flow Instruments personnel only.1.Responsibility for the choice of lining and electrode materials with regard to their abrasionand corrosion resistance lies with the purchaser; the effect of any change in process mediumduring the operating life of the flowmeter should be taken into account. Incorrect selectionof lining and/or electrode materials could lead to a failure of the flowmeter.2.It is the responsibility of the user to ensure that stresses and loading caused by earthquakes,traffic, high winds and fire damage are taken into account during installation, whenappropriate. These forces are not taken into account during flowmeter design.3.It is the responsibility of the user to ensure that the flowmeter is installed such that it does notact as a focus for pipeline stresses. External loading are not taken into account duringflowmeter design.4.During operation do not exceed the pressure and/or temperature ratings indicated on thedata label or in the installation instructions.5.It is the responsibility of the user to ensure that all installations include over pressureprotection, means for draining/venting, and that adequate protection is provided to minimizeany risk of contact with hot surfaces.6.Under the Pressure Equipment Directive this product is a pressure accessory, and notapproved for use as a safety accessory, as defined by the Pressure Equipment Directive.7.Removal of the terminal box except by Siemens Flow Instruments or their approved agentswill invalidate the PED conformity of the product.In accordance with the Pressure Equipment Directive (97/23/EC)4

SITRANS F M1. Product introduction1.1Product introductionElectromagnetic flowmeters are suitable for measuring the flow of almost all electricallyconducting liquids, pastes and slurries.A prerequisite is that the medium must have a minimum conductivity of 5 μS/cm and a solid contentof maximum 40%. The temperature, pressure, density, and viscosity have no influence on the result.The main applications of the electromagnetic flowmeters can be found in the following sectors: Water and wastewater Chemical and pharmaceutical industries Food and beverage industry Mining, aggregates and cements industries Pulp and paper industry Steel industry Power; utility and chilled water industryThe wide variety of combinations and versions from the modular system means that idealadaptation is possible to each measuring task.SITRANS F M electromagnetic flowmeters are characterised by simplicity: Simple to install Simple to commission Simple to operate Simple to maintainSITRANS F M electromagnetic flowmeters are manufactured by Siemens Flow Instruments A/S- one of the world's leading manufacturers of flowmeters.All SITRANS F M electromagnetic flowmeters feature a unique SENSORPROM memory unitwhich stores sensor calibration data and transmitter settings for the lifetime of the product.At commissioning the flowmeter commences measurement without any initial programming.The factory settings matching the sensor are stored in the SENSORPROM unit. Also customerspecified settings are downloaded to theSENSORPROM unit. Should the transmitter bereplaced, the new transmitter will upload allprevious settings and resume measurement withoutany need for re-programming.Furthermore, the "fingerprint" used in connectionwith the Siemens Flow Instruments Verificator isstored during the sensor calibration.USM II "Plug & Play" add-on communicationmodules.USM II - the Universal Signal Module with "Plug &Play" simplicity makes it easy to access and integratethe flow measurement with almost any system. Itensures the flowmeter will be easy to upgrade to newcommunication platforms in the future, too.5

SITRANS F M1. Product introduction1.2Mode of operationThe flow measuring principle is based on Faraday’s law of electromagnetic induction.0DJQHWLF )LHOG)ORZUi When an electrical conductor of length L is moved at velocity v, perpendicular to the lines offlux through a magnetic field of strength B, the voltage Ui is induced at the ends of the conductorUi L x B x vUiLBvk Induced voltageConductor length Inner pipe diameter k1Magnetic field strength k2Velocity of conductor (media)k1 x k2Ui k x v, the electrode signal is directly proportional to the fluid velocityA flowmeter consists of a sensor (MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P or MAG 5100 W)and a transmitter (MAG 5000 or 6000).SENSORThe sensor converts the flow into an electrical voltage (Ui) proportional to the velocity of the flow.The sensor is built up of a stainless steel pipe, 2 coils, electrodes, an isolating liner, housing and,where applicable, connecting flanges.TRANSMITTERThe transmitter consists of a number of function blocks which convert the sensor voltage into flowreadings.Power supplyTwo different types of power supply are available. A 12 . 24 V AC/DC and a 115 . 230 V AC switchmode type.Coil current module generates a pulsating magnetizing current that drives the coils in the sensor.The current is permanently monitored and corrected. Errors or cable faults are registered by the selfmonitoring circuit.Input circuit amplifies the flow proportional signal from the electrodes. The input impedance isextremely high: 1014 Ω which allows flow measurements on fluids with conductivities as low as5 μS/cm. Measuring errors due to cable capacitance are eliminated due to active cable screening.Digital signal processor converts the analog flow signal to a digital signal and suppresseselectrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term driftand temperature drift are monitored and continuously compensated for via the self-monitoringcircuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signalresolution. This has eliminated the need for range switching. The dynamic range of the transmitteris therefore unsurpassed with a turn down ratio of minimum 3000:1.CAN communicationThe transmitter operates internally via an internal CAN communication bus. Signals are transferredthrough a signal conditioner to the display module, and to/from internal/external option modulesand the dialog module.Dialog moduleThe display unit consists of a 3-line display and a 6-key keypad. The display shows a flow rate ora totalizer value as primary reading.Output module converts flow data to an analog, a digital and a relay output. The outputs aregalvanically isolated and can be individually set to suit a particular application.6

SITRANS F M1. Product introduction1.3Pressure EquipmentDirective 97/23ECSince 30 May 2002 the "Pressure Equipment Directive" is mandatory for all pressure equipmentsold within the EU and EFTA.Siemens Flow Instruments products confirms to PED by following the tables below.MAG 5100 W (7ME6580 only DN600 ( 2000PN 10PN 16PN 40CL 2345678901234567890N/AN/AEXC.PEDEXC.PED XC.PED 567890N/AEXC.PEDN/AEXC.PED XC.PED XC.PED XC.PED D*N/AN/AN/A12345678901234

Siemens Flow Instruments range of electromagnetic flowmeters 2 MAG 1100 MAG 1100 F MAG 3100 MAG 3100 P MAG 5100 W . Liner Zirconium oxide Ceramic (Al2O3), Neoprene, EPDM, PTFE, PFA EPDM, NBR, (Zr02) PFA Teflon (PTFE), Ebonite Ceramic (Al2O3), Ebonite,

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