FasTrak Super Duty 36/42 General Service Manual
FasTrak Super Duty 36/42General Service Manual 200 South Ridge Road Hesston, Kansas 67062-2097114660REV C
WARNINGThe engine exhaust from this productcontains chemicals known to the stateof California to cause cancer, birthdefects or other reproductive harm.NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLERThis equipment may create sparks that can start fires around dry vegetation. California Public Resources CodeSection 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effectiveworking order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose ofremoving and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow ofan internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United StatesForest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local FireAgencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVEA SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OFA SPARK ARRESTER.Inspect spark arrester daily; replace every 500 hours or as needed.The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA)and the California Emission Control Regulation of emission systems, maintenance and warranty.Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged orillegible, replace immediately. Replacements may be ordered per the information found in the ProductInformation section of the owner’s manual.Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,repair, replacement, of any device or element of design incorporated into any equipment for thepurposes of emissions control prior to or after its sales or delivery to the ultimate purchaser orwhile it is in use, or2. The use of the equipment after such device or element of design has been removed or renderedinoperative by any person.REV C114660
Table of ContentsGeneral Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FasTrak Super Duty 36/42 Service Program . . . . . . . . . . . . . . .Maintenance Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-11-11-1Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safe Servicing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pre-Operation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operate Machine Safely. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . .Maintenance Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12-12-12-22-22-22-2Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Standard Torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Special Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Power Unit Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Steering Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Park Brake Spring Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Pump Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-14-34-44-44-44-6Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . .Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Carbon Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel evaporation system filter . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel & evaporative system line routings. . . . . . . . . . . . . . . . . . .Engine RPM Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15-15-15-15-25-25-25-4Deck Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deck Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deck Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36" Deck Belt Routing & Tensioning . . . . . . . . . . . . . . . . . . . .42" Deck Belt Routing & Tensioning . . . . . . . . . . . . . . . . . . . .6-16-16-56-66-66-86-9Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1114660toc-1REV C
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Maintenance Locator Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1REV Ctoc-2114660
GENERAL INFORMATIONFasTrak Super Duty 36/42 Service ProgramThis manual is part of a service package for the FasTrak SuperDuty mowers. Use of this manual in conjunction with other FasTrak Super Duty mower and component manuals will providethe information necessary to service and maintain FasTrakSuper Duty mowers.This General Service Manual is a service guide for use byService Technicians. It provides the necessary informationneeded to perform normal maintenance requirements on theseunits.The Parts Manual provides a complete parts listing for theunit. Use this manual when ordering parts.The Operator's Manual provides fundamental operationalinformation and operational safety that is needed when operating the mower.The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing oftheir products.Maintenance IntroductionRegular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information and schedules whichthe operator/mechanic should follow on a routine basis.Remain alert for unusual noises, they could be signaling aproblem. Visually inspect the machine for any abnormal wear ordamage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting the problemas quickly as possible is the best insurance.Clear away heavy build-up of grease, oil and dirt, especiallyin the engine and under the seat platform areas; minute dust par-1146601-1ticles are abrasive to close-tolerance engine and hydraulicassemblies.Daily inspect mower for grass clippings and wire and stringtangles. The underside of the mower deck will collect a build-upof grass clippings and dirt, especially when grass is wet or hashigh moisture content. This build-up will harden, restrictingblade and air movement and will probably show a poorer qualityof cutting. Therefore it should be removed routinely.To do this it will be necessary to raise and block the deck,using jack stands or blocks, in the full up position and scrape thebuild-up from underneath.Some repairs require the assistance of a trained servicemechanic and should not be attempted by unskilled personnel.Consult your Hustler Turf Equipment service center whenassistance is needed.Information included in this manual was current at the time ofprinting, but subsequent production changes may cause yourmachine to vary slightly in detail. Hustler Turf Equipmentreserves the right to redesign and change the machine as deemednecessary, without notification. If a change has been made toyour machine which is not reflected in this service manual contact the Customer Service Department at Hustler Turf Equipment for additional information.WarrantyWarranty repair must be performed by a Hustler Turf Equipment Authorized Dealer before warranty credit can be allowed.Work performed by anyone other than an Authorized Dealerwill invalidate the warranty claim and warranty credit will notbe approved.REV C
REV C1-2114660
SAFETYThis safety alert symbol is used to call attention to a messageintended to provide a reasonable degree of PERSONALSAFETY for operators and other persons during the normaloperation and servicing of this equipment.DANGER– denotes immediate hazards which WILL result insevere personal injury or death.WARNING– denotes a hazard or unsafe practice which COULDresult in severe personal injury or death.Safe Servicing PracticesThis product is capable of amputating hands and feet andthrowing objects. Always follow all safety instructions to avoidserious injury or death.Understand correct service Be sure you understand a service procedure before youwork on the machine. Unauthorized modifications to the machine may impairthe function and/or safety and affect machine life. If it is necessary to make checks with the engine running,always use two people - with the operator at the controls,able to see the person doing the checking.Pre-Operation PrecautionsFuel Handling To avoid personal injury or property damage, useextreme care in handling fuel. Fuel is extremely flammable and the vapors are explosive. Observe usual fuel handling precautions: Do not smoke while refueling. Extinguish all cigarettes, cigars, pipes and other sources of ignition. Do not remove fuel cap or fill tank with engine running or while engine is hot. Clean up any fuel spills. Allow engine to cool before storing machine inside abuilding. Keep fuel away from open flame or spark and storemachine away from open flame or spark or pilot lightsuch as on a water heater or appliances. Use extreme care when handling gasoline and otherfuels. They are extremely flammable and vapors areexplosive. A fire or explosion from fuel can burn youand others and can damage property.1146602-1 Refuel outdoors. Never refuel or drain the fuel from themachine indoors. Never attempt to start engine when there is a strongodor of gasoline or diesel fuel fumes present. Locateand correct cause. Store fuel in an approved container and keep it out ofthe reach of children. Never buy more than a 30 daysupply of fuel. Do not fill fuel containers inside a vehicle or on a truckor trailer bed with interior carpets or plastic truck bedliners. Always place fuel containers on the groundaway from your vehicle before filling. When practical, remove gas or diesel fuel poweredequipment from the truck or trailer and refuel theequipment with its wheels on the ground. If this is notpossible, then refuel such equipment on the truck ortrailer using a portable container and not a fuel dispenser nozzle. If a fuel dispenser nozzle must be used,keep the nozzle in contact with the rim of the fuel tankor container opening at all times until fueling is complete. Do not use a nozzle lock-open device. Never use gasoline or diesel fuel for cleaning parts. Read and observe safety precautions elsewhere in thismanual. Gasoline and diesel fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injuryand illness. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank or fuel container opening. Keep fuel away from eyes and skin. If fuel is spilled on clothing, change clothing immediately.Understand Machine Operation Only qualified and trained personnel should operate theequipment. Carefully read the operator’s manual and all manuals furnished with the attachments. Learn the location and purpose of all controls, instruments, indicators and labels.Wear Protective Clothing Do not operate or service the equipment while wearingsandals, tennis shoes, sneakers, shorts or any type ofloose fitting clothing. Long hair, loose clothing or jewelry may get tangled in moving parts. Always wear longpants, safety glasses, ear protection and safety shoeswhen operating or servicing this machine. Always wear adequate eye protection when servicing thehydraulic system and battery, or when grinding mowerblades and removing accumulated debris. Prolonged exposure to loud noise can cause impairmentor loss of hearing. Always wear adequate ear protection, such as earplugs,when operating this equipment as prolonged exposureto uncomfortable or loud noises can cause impairmentor loss of hearing.REV C
Do not wear radios or music headphones while operating the machinery. Safe operation requires your fullattention.Operation PrecautionsAvoid Fire Hazards Clean flammable material from machine. Preventfires by keeping engine compartment, top of deck,exhaust area, battery, hydraulic lines, fuel line, fueltank and operator’s station clean of accumulatedtrash, grass clippings, and other debris. Always cleanup spilled fuel and oil.Start Engine Safely Avoid possible injury or death from machine runaway. Do not start engine by shorting across starter terminals. Before you start the engine: Sit on the operator’s seat. Move control levers to the neutral/brake position.Operate Machine Safely Refer to the unit’s operator’s manual for complete safetyinformation on safe machine operation. Always maintain a safe distance from people and petswhen mowing Always be aware of what is behind the machine beforebacking up. Never leave machine unattended with ignition key inswitch, especially with children present. Follow daily and weekly checklists, making sure hosesare tightly secured and bolts are tightened. Always keep engine and machine clean, removing accumulated dirt, trash and other material from machine. Never put hands or feet under any part of the machinewhile it is running. Never attempt to start engine when there is a strong odorof gasoline fumes present. Locate and correct cause. Keep all safety shields and covers in place, except forservicing. Do not touch hot parts of machine.General Maintenance PrecautionsMaintenance Precautions Repairs or maintenance requiring engine powershould be performed by trained maintenance personnel only. Never run the engine in an enclosed area unless exhaustis vented to the outside. Exhaust gases contain carbonmonoxide which is an odorless and deadly poison. Unless specifically required, DO NOT have engine running when servicing or making adjustments to mower.Park the machine on level ground. Place steering controllevers in the park brake position, disengage deck clutch,lower deck, remove ignition switch key and disconnectnegative battery cable before doing any maintenance.Wait for all movement to stop before adjusting, cleaningor repairing. To prevent carbon monoxide poisoning, besure proper ventilation is available when engine must beoperated in an enclosed area.REV C Before working on or under the deck, make certainengine cannot be accidentally started. Shut engine off,remove ignition switch key and disconnect negative battery cable for maximum safety. Except when changing or checking belt, always keep beltcovers on mower deck for safety as well as cleanliness. Use a stick or similar instrument to clean under themower making sure that no part of the body, especiallyarms and hands are under mower. Keep your machine clean and remove any deposits oftrash and clippings, which can cause engine fires andhydraulic overheating as well as excessive belt wear.Clean up oil or fuel spillage. Allow machine to coolbefore storing. Always wear adequate eye protection when servicing thehydraulic system and battery, or when grinding mowerblades and removing accumulated debris. Never attempt to make any adjustments or repairs to themower drive system, mower deck or any attachmentwhile the engine is running or deck clutch is engaged. Exercise caution when releasing spring tension from anyof the belt idlers or when working with any of the decklift components. Never work under the machine or attachment unless it issafely supported with jack stands. Make certain machineis secure when it is raised and placed on the jack stands.The jack stands should not allow the machine to movewhen the engine is running and the drive wheels arerotating. Use only certified jack stands. Use only appropriate jack stands, with a minimum weight rating of 2000pounds to block the unit up. Use in pairs only. Follow theinstructions supplied with the vehicle stands. Keep nuts and bolts tight, especially the blade attachmentbolts. Keep equipment in good working condition. Never tamper with safety devices. Check their properoperation regularly. Exercise caution when working under the deck as themower blades are extremely sharp. Wrap the blade(s) orwear gloves and use extra caution when servicing them. Use only genuine Hustler replacement parts to ensurethat original standards are maintained.2-2Avoid Fire Hazards Be prepared if an accident or fire should occur. Knowwhere the first aid kit and the fire extinguishers arelocated and how to use them. Provide adequate ventilation when charging batteries. Do not smoke near battery. Never check fuel level with an open flame. Never use an open flame to look for leaks anywhere onthe equipment. Never use an open flame as light anywhere on or aroundthe equipment. When preparing engine for storage, remember that fuelstabilizer is volatile and therefore dangerous. Seal andtape openings after adding the inhibitor. Keep containertightly closed when not in use.114660
Inspect electrical wiring for worn or frayed insulation.Install new wiring if wires are damaged.Prepare For Emergencies Be prepared if a fire starts. Keep a first aid kit and fire extinguishers available. Keep emergency numbers for doctor, ambulance service,hospital, and fire department near the telephone.Prevent Battery Explosions Battery posts, terminals, and related accessories containlead and lead compounds, chemicals known to the Stateof California to cause cancer and reproductive harm.Wash hands after handling. Charge batteries in an open well-ventilated area, awayfrom sparks and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools. Avoid skin and clothing contact with battery acid. Always wear eye protection when checking the battery,acid can cause serious injury to skin and eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing. Do not drink the battery electrolyte. Do not allow open flame near the battery when charging. Hydrogen gas forms inside the battery. This gas is bothtoxic and flammable and may cause an explosion ifexposed to flame. Always disconnect the negative(black) battery cable(s) before disconnecting the positive (red) cable(s). Always connect the positive (red)battery cable(s) before connecting the negative (black)cable(s). Do not overfill battery. Electrolyte may overflow and damage paint, wiring orstructure. When cleaning the battery, use soap andwater. Be careful not to get soap and water into the battery. Clean the battery termina
FasTrak Super Duty 36/42 Service Program This manual is part of a service package for the FasTrak Super Duty mowers. Use of this manual in conjunction with other Fas-Trak Super Duty mower and component manuals will provide the information necessary to service and maintain FasTrak Super Duty mowers.
365270 FasTrak Owner’s Manual 785642 Honda 18 & 20 HP Engine Manual 787242 Honda 16 HP Engine Manual 786962 17.5 HP Briggs & Stratton ELS Engine Manual PART NO. DESCRIPTION 365668 52" FasTrak Mulch Kit 365684 44" FasTrak Mulch Kit 785428 16" CW Gator Blade 785436 18" CW Gator Blade 784850 FasTrak Arm Rest Kit 367425 FasTrak Seat Spring Kit 367656 FasTrak Hour Meter Kit. 1-2 365262 3/04 .
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109188CE_0510 1-1. Section 1. General Information. This Manual covers Hustler Fastrak Super Duty model . 928382CE. Frequently Ordered Parts. PART NO. DESCRIPTION
This Manual covers Hustler FasTrak Super Duty and Mini Z models: 928192 & 928200 with serial numbers higher than 07020000. Frequently Ordered Parts Service Literature Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.
Hustler FasTrak Super Duty Parts Manual. 113860CE_0111 c-1 Table of Contents . mower and component manuals will provide the information necessary to service and maintain Hustler mowers. This Parts Manual provides a complete parts listing for the un it. Use this manual when orderi ng parts. Illustrations used
Both SAS SUPER 100 and SAS SUPER 180 are identified by the “SAS SUPER” logo on the right side of the instrument. The SAS SUPER 180 air sampler is recognizable by the SAS SUPER 180 logo that appears on the display when the operator turns on the unit. Rev. 9 Pg. 7File Size: 1MBPage Count: 40Explore furtherOperating Instructions for the SAS Super 180www.usmslab.comOPERATING INSTRUCTIONS AND MAINTENANCE MANUALassetcloud.roccommerce.netAir samplers, SAS Super DUO 360 VWRuk.vwr.comMAS-100 NT Manual PDF Calibration Microsoft Windowswww.scribd.com“SAS SUPER 100/180”, “DUO SAS SUPER 360”, “SAS .archive-resources.coleparmer Recommended to you b
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main idea of the rough paths theory is to introduce a much stronger topology than the convergence in p-variation. This topology, that we now explain, is related to the continuity of lifts of paths in free nilpotent Lie groups. Let G N(Rd) be the free N-step nilpotent Lie group with dgenerators X 1; ;X d. If x: [0;1] !Rd is continuous with bounded variation, the solution x of the equation x(t .
