10000 Lb. WINCH KIT
OWNER’S MANUAL & OPERATING INSTRUCTIONS10000 lb.WINCH KITwith SPEED MOUNT HITCH ADAPTERMODEL NUMBER11006SAVE THESE INSTRUCTIONSImportant Safety Instructionsare included in this manual.MADE IN CHINAREV 11006-2018090412039 Smith Ave.Santa Fe Springs CA 90670USA / 1-877-338-0999www.championpowerequipment.com
Have questions or need assistance?Do not return this product to the store!WE ARE HERE TO HELP!Visit our website:www.championpowerequipment.comfor more info: Product Info & Updates Frequently Asked Questions Tech Bulletins Product Registration– or –Call our Customer Care Team Toll-Free at:1-877-338-0999*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
1100610000 lb.WINCH KITwith SPEED MOUNT HITCH ADAPTERTABLE OF CONTENTSIntroduction .Introduction . . .This Booklet . .Accessories . . .Manual Conventions .Safety Rules . . . . .Controls and Features .Winch . . . . . . . .Assembly . . . . . . . .Mounting the Winch .Operation . . . . . . . . .General Tips for Safe Operation .Self Recovery . . . . . . . . . . .Winching Techniques A-Z . . . .11112355667778.Lubrication . . . . . . . . . . .Cable Assembly Replacement .Specifications . . . . . . . . . . . .Performance Specifications . .Parts Diagram . . . . . . . . .Parts List . . . . . . . . . . . .Troubleshooting . . . . . . . . . . .Maintenance. 9. 9. 9. 10. 10. 11. 12. 13
ENGLISH tions on your purchase of a ChampionChampion Power Equipment manufactures andPower Equipment winch. CPE designs and buildswinches to strict specifications. With proper useand maintenance, this winch will bring years ofsatisfying service.sells accessories designed to help you get themost from your purchase. To find out more aboutour covers, tree savers, hooks, fairleads, etc.,please visit our web site at:www.championpowerequipment.comThis BookletEvery effort has been made to ensure the accuracyand completeness of the information in this manual.We reserve the right to change, alter and/or improvethe product and this document at any time withoutprior notice.Record the model and serial numbers as well as date and place of purchase for future reference. Havethis information available when ordering parts and when making technical or warranty inquiries.Champion Power Equipment Support1-877-338-0999Model Number11006Serial NumberDate of PurchasePurchase Location1
11006 ENGLISHMANUAL CONVENTIONSThis manual uses the following symbols to help differentiate between different kinds of information.The safety symbol is used with a key word to alert you to potential hazards in operating and owningpower equipment.Follow all safety messages to avoid or reduce the risk of serious injury or death.DANGERDANGER indicates an imminently hazardoussituation which, if not avoided, will result indeath or serious injury.WARNINGWARNING indicates a potentially hazardoussituation which, if not avoided, could result indeath or serious injury.CAUTIONCAUTION used without the safety alertsymbol indicates a potentially hazardoussituation which, if not avoided, may result inproperty damage.NOTEIf you have questions regarding your winch,we can help. Please call our help line at1-877-338-0999CAUTIONCAUTION indicates a potentially hazardoussituation which, if not avoided, may result inminor or moderate injury.2
ENGLISH 11006SAFETY RULESWARNINGRead this manual thoroughly before operatingyour winch. Failure to follow instructions couldresult in serious injury or death.WARNINGCancer and Reproductive Harm –www.P65Warnings.ca.govWARNINGDo not exceed the rated capacity.DANGERDo not use this winch for lifting or movingpeople or animals.DANGERKeep yourself and others a safe distance tothe side of the cable when under tension.DANGERNever step over a cable or near a cable underload.WARNINGThe wire rope may break before the motorstalls. For heavy loads at or near ratedcapacity, use a pulley block/snatch block toreduce the load on the wire rope.WARNINGDo not move the vehicle to pull a load(towing) on the winch cable. This could resultin cable breakage.3WARNINGPull only on areas of the vehicle as specifiedby the vehicle manufacturer.WARNINGDo not use the winch to secure or hold avehicle for a long period of time. Do not usethe winch to secure a vehicle for transport.WARNINGDisconnect the remote control and batteryleads when not in use.WARNINGAvoid “shock loads” by using the controlswitch intermittently to take up the slack inthe wire rope. “Shock loads” can far exceedthe rate capacity for the wire rope and drum.Do not accelerate your vehicle while winching.Loss of traction can cause a shock load onthe cable.WARNINGBatteries contain acid and produce explosivegases.Keep sparks, flames and cigarettes away frombatteries at all times. Wear safety glasses andprotect the eyes at all times. Do not lean overthe batteries during operation.
11006 ENGLISHWARNINGWhen re-spooling the cable, ensure that thecable spools in the under-wind position withthe cable entering the drum from the bottom,not the top.To re-spool correctly, and while wearinggloves, keep a slight load on the cable whilepushing the remote button to draw in thecable. Walk toward the winch not allowingthe cable to slide through your hands. Do notlet your hands get within 12 in. of the winchwhile re-spooling. Turn off the winch andrepeat the procedure until a few feet of cableare left. Disconnect the remote control andfinish spooling by rotating the drum by handwith the clutch disengaged. Keep hands clearof the fairlead and drum while the winch isunder power .WARNINGDo not use as a hoist. Do not use for overheadlifting.CAUTIONUse gloves to protect hands when handlingthe cable. Never let the cable slide throughyour hands.SAFETY RULESCAUTIONDuration of winching pulls should be kept asshort as possible.If the motor becomes uncomfortably hot tothe touch, stop winching immediately and letit cool down for a few minutes. Do not pull formore than one minute at or near the rated load.CAUTIONIf the motor stalls, do not maintain power tothe winch.Electric winches are designed and made forintermittent use and should not be used inconstant duty applications.CAUTIONNever release the free-spool clutch whenthere is a load on the winch.CAUTIONUse hook strap when handling the hook forspooling or unspooling the wire rope.CAUTIONDo not wrap the cable around any object andhook it back onto itself.CAUTIONApply blocks to the wheels of the vehiclewhen on an incline.4
ENGLISH 11006CONTROLS AND FEATURESRead this owner’s manual before operating your winch. Familiarize yourself with the location andfunction of the controls and features. Save this manual for future reference.Winch567182349101112(7)Winch Drum – The winch drum is the cylinderon which the wire rope is stored. It can feed orwind the rope depending on the remote winchswitch.Free spooling Clutch – The clutch allows theoperator to manually disengage (“Out”) thespooling drum from the gear train, free spool.Engaging the clutch (“In”) locks the winch intothe gear system.(8)(3)Roller Fairlead – When using the winch at anangle the roller fairlead acts to guide the wirerope onto the drum and minimizes damageto the wire rope from abrasion on the winchmount or bumper.Planetary Gear System – The reduction gearsconvert the winch motor power into extremepulling forces. This system allows high torquewhile maintaining compact size and lightweight.(9)(4)Wire Rope – 3/8 in. x 85 ft. galvanized aircraftcable designed specifically for load capacity of10,000 lb.Speed Mount Hitch Adapter – Adapterfor front or rear end class III hitch receivermounting and off-vehicle storage.(10)Snatch Block – Used properly, the snatchblock can double the pulling power of winch,or change your pulling directly withoutdamaging the wire rope.(11)Quick Connect Leads – 6 ft. heavy duty cableswith quick connect leads.(12)Remote Switch – Dual switches for poweringthe rope in or out of your winch drum.(1)Motor – 3.6 HP 12V DC motor provides powerto the planetary gear mechanism.(2)(5)(6)5Braking System – Braking action isautomatically applied to the winch drum bya separate mechanical brake when the winchmotor is stopped and there is a load on thewire rope.Solenoid – Power from the vehicle batteryflows through the weather sealed solenoidswitch before being directed to the winchmotor.
11006 ENGLISHThis CPE 10,000 lb. ( winch is designed witha bolt pattern that is standard in this class ofwinch. Many winch mounting kits are availablethat utilize this bolt pattern for the most populartrucks and Sport Utility Vehicles. If you cannotfind a kit locally, contact CPE and we will provideyou with the name of a dealer near you.If you will utilize the CPE Speed Mount HitchAdapter, you must ensure that the three majorsections (motor, drum and gear housing) areproperly aligned. Proper alignment of the winchwill allow even distribution of the full rated load.CAUTIONMounting bolts must be SAE grade 5 or betterand torque to 34 ft. lbs.Mounting the Winch1. Insert 2 M10x35 bolts to the mountingchannel hole and attach the roller fairleadto the mounting channel with the 2 FlatWashers, Lock washers and Nut M10provided.2. Extend the arms of the Speed Mount HitchAdapter and secure with 4 M8 bolts and M8nuts.3. Turn the winch up-side-down; insert 2 M10Nuts into the holes of the winch.4. Place the Speed Mount Hitch Adapter onthe winch, making sure the winch is centeredin the middle of the mounting channel.Disengage the clutch by moving the Cam Ringto the “Out” position. Release the wire ropeand pull through the slot in the front of thechannel.5. Attach using the 4 M10 Cap Screws with 4Lock washers and Flat washers into the hole.6. Attach the clevis hook and hand strap.7. Insert the Speed Mount Hitch Adapter intoyour hitch receiver and secure with the pin.ASSEMBLYMounting the Winch Cont’d.8. Connect the battery leads. FOR WINCH TOFUNCTION PROPERLY: Connect the red(positive) lead of the quick connect to thepositive ( ) terminal of the vehicle’s 12 voltbattery. Connect the black (negative) lead ofthe quick connect to the negative (–) terminalof the vehicle’s 12 volt battery.CAUTIONBattery cables should not be drawn taut.Leave some slack for cable movement.9. Insert the male quick connect into the femalequick connect to complete the wiring.10. Attach the remote lead to the winch and testfor proper operation.11. Check for proper drum rotation. Turn theclutch handle to the “out” position (Freespooling). Pull out some cable from the drum,and then turn the clutch knob to the “In”position to engage the gears. Press the cableout button on the power switch. If the drumis turning and releasing more cable thenyour connections are accurate. If the drumis turning and collecting more cable thenreverse the leads on the motor. Repeat andcheck rotation.CAUTIONNEVER route electrical cables across anysharp edges, through and/or near movingparts, or near parts that may become hot.6
ENGLISH 11006OPERATIONGeneral Tips for Safe OperationSelf RecoveryYour 11006 winch is rated at a 10,000 lb.Locate a suitable anchor such as a strong tree trunkor boulder. Always use a sling as an anchor point.capacity in first layer (max) when spooling the firstrope layer on the drum. Overloads can damage thewinch, motor and/or wire rope. For loads over8,000 lb. we recommend the use of the pulleyblock/snatch block to double the wire rope line.This will aid in two ways:(a) reduce the number or rope layers on the drum,as well as,(b) reduce the load on the wire rope by as muchas 50%.When doubling the line back to the vehicle,attach to the tow hook, frame or other load bearingpart. The vehicle engine should be kept runningduring operation of the winch to minimize batterydrain and maximize power and speed of the winch.If the winch is used for a considerable time withthe engine off the battery may be drained and tooweak to restart the engine.Get to know your winch before you actually need touse it. We recommend that you set up a few testruns to familiarize yourself with rigging techniques,the sounds your winch makes under various loads,the way the cable spools on the drum, etc.Inspect the wire rope and equipment before eachuse. A frayed or damaged rope shall be replacedimmediately. Use only manufacturer’s identicalreplacement rope with the exact specifications.Inspect the winch installation and bolts to ensurethat all bolts are tight before each operation. Storethe remote control inside your vehicle in a placethat it will not be damaged.Any winch that appears to be damaged in any way,is found to be worn, or operates abnormally MUSTBE REMOVED FROM SERVICE UNTIL REPAIRED.It is recommended that the necessary repairsbe made by a manufacturer’s authorized repairfacility.Pull only on areas of the vehicle as specified bythe vehicle manufacturer. Only attachments and/or adapters supplied by the manufacturer are tobe used.7A roller fairlead (not included) will help guide thewire rope and to reduce binding on short sidepulls. Do not winch from an acute angle as thewire rope will pile up on one side of the drumcausing damage to wire rope and the winch.RIGHTWRONGShort pulls from an angle can be used to straightenthe vehicle. Long pulls should be done with the wirerope at a 90 angle to the winch/vehicle.When pulling a heavy load, place a blanket or jacketover the wire rope five or six feet from the hook.In the event of a broken cable it will dampen thesnap back. For additional protection open thehood of the vehicle. For pulls over 8,000 lb., werecommend the use of the snatch block/pulleyblock to double line the wire rope.SINGLE LINEDOUBLE LINEThis reduces the load on the winch and the strainon the rope by approximately 50%.
11006 ENGLISHOPERATIONWinching Techniques A-ZWinching Techniques A-Z Cont’d.(a) Take time to assess your situation and plan(p) The vehicle to be winched should be placedyour pull.(b) Put on gloves to protect your hands.(c) Disengage the clutch to allow free- spoolingand also save battery power.(d) Attach the hook strap to the clevis hook.(e) Pull out the wire rope to your desired anchorpoint using the hook strap.(f) Secure the clevis hook to the anchor point:Sling, chain or snatch block. Do not attachthe hook back onto the wire rope.(g) Engage the clutch.(h) Connect the remote control to the winch. Ifyou are going to control the winch from insideyour vehicle then pass the remote through anopen window to avoid the wires being pinchedin the door.(i) Start your engine to ensure power is beingreplenished to the battery.(j) Power in the wire rope guiding the wire undertension to draw up the slack in the wire. Oncethe wire is under tension, stand clear. Neverstep over the wire rope.(k) Double check your anchors and make sure allconnections are secure.(l) Inspect the wire rope. Make sure there are atleast 5 wraps of wire rope around the winchdrum.(m) Drape a blanket or jacket over the wire ropeapproximately 5 to 6 feet from the hook.Open the hood for added protection.(n) Clear the area. Make sure all spectators standclear and that no one is directly in front or(q)(r)(s)(t)(u)(v)(w)(x)(y)(z)in neutral and the emergency brake released.Only release the brake pedal when under fulltension. Avoid shock loads to the winch. Thiscan damage the winch, rope and vehicle.The winch is meant for intermittent use.Under full load with a single line rig do notpower in for more than a minute withoutletting the motor cool down for a few minutesand then resume the winching operation.The winching operation is complete once thevehicle is on stable ground and is able todrive under its own power.Secure the vehicle. Be sure to set the brakesand place the vehicle in park.Release the tension on the wire rope. Thewinch is not meant to hold the vehicle forlong periods of time.Disconnect the wire rope from the anchor.Rewind the wire rope. Make sure that any wirealready on the drum has spooled tightly andneatly. If not, draw out the wire and re-spoolfrom the point where the rope is tight.Keep your hands clear of the winch drum andfairlead as the wire rope is being drawn in.Secure the hook and hook strap.Disconnect the remote control and store in aclean, dry place.Clean and inspect connections and mountinghardware for next winching operation.behind the vehicle or anchor point.(o) Begin winching. Be sure that the wire ropeis winding evenly and tightly around thedrum. The vehicle that is being winched canbe slowly driven to add assistance to thewinching process. Avoid shock loads; keepthe wire rope under tension.8
ENGLISH 11006MAINTENANCEThe owner/operator is responsible for all periodicmaintenance.WARNINGNever operate a damaged or defective winch.WARNINGImproper maintenance will void your warranty.Complete all scheduled maintenance in a timelymanner. Correct any issue before operating thewinch.NOTEFor service or parts assistance, contact ourhelp line at 1-877-338-09999LubricationAll moving parts within the Electric Winch havingbeen Lubricated using high temperature lithiumgrease at the factory. No internal lubrication isrequired. Lubricate Cable Assembly periodicallyusing a light penetrating oil.Cable Assembly ReplacementIt is recommended that any modifications beperformed by a manufacturer’s authorized repairfacility, and that only manufacturer-supplied partsbe used.1. Move the clutch to the “Out” position.2. Extend Cable Assembly to its full length.Note how the existing cable is connectedtothe inside of the drum.3. Remove old Cable Assembly and attach newone.4. Retract Cable Assembly onto drum beingcareful not to allow kinking.
11006 ENGLISHSPECIFICATIONSPerformance .Gear Reduction Ratio .Motor . . . . . . . . . .Duty Cycle . . . . . . .Drum Size. . . . . . . .Cable . . . . . . . . . .Gross Weight . . . . . .Net Weight . . . . . . .Height . . . . . . . . . .Width . . . . . . . . . .Length . . . . . . . . .Bolt Pattern. . . . . . .Rated Pull. . . . . . . . . . . . . . . . . . . 10,000 lb. (4536 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . 216:1. . . . . Series Wound Motor 3.6 HP/2.7 kW (12V DC). . . . . . . . . . . . . . . . . . . Intermittent Use Only. 2.5 in. (D) x 8.8 in. (L) [63 mm (D) x 224.5 mm (L)]. . . . 3/8 in. (D) x 85 ft. (L) [9.2 mm (D) x 26 m (L)]. . . . . . . . . . . . . . . . . . . . . 125.7 lb. (57 kg). . . . . . . . . . . . . . . . . . . . . 116.8 lb. (53 kg). . . . . . . . . . . . . . . . . . . . 10.5 in. (26.7 cm). . . . . . . . . . . . . . . . . . . . . 5.6 in. (14.2 cm). . . . . . . . . . . . . . . . . . . . 21.9 in. (55.5 cm). . . . . . . . . . 10 in. x 4.5 in. (25.4 cm x 11.4 cm)Line Speed and Motor Current (First Layer)Line 220280320400Run Time*Minutes111111Cooling Time**Minutes555555Line Speed (12V DC)Max Current* If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for 5 minutes. Do notpull for more than one minute at or near the rated load.** Electric winches are designed and made for intermittent use and should not be used in constant duty applications.Line Pull and Cable Capacity Per LayerLine of CableRated Line PullCable T1839.46485M5.51219.526– Use double line and snatch block for pulling loads over 8,000 lb. (3628.7 kg).10
ENGLISH 11006SPECIFICATIONSParts 41343536371111
11006 ENGLISH#Parts ListQtyPart numberDescription1P1010100Gear Carrier Assembly Input12P1010200Gear Carrier Assembly Intermediate13P1010300-NGear Carrier Assembly Output14P1010400Cable Assembly15P1011001-BSwitch Assembly - Black16P1011002-BFUp-setting SolenoidAssembly - Black Flat17P1011003ABFMotor/End BearingAssembly - Black Flat18P1011021Gear Housing A19P1011400Brake Assembly1Drum Assembly Black Flat1Gear Housing End Cover Black Flat112 P1011022Pan Head Screw M5 x 15113 P1011023Washer Ø5114 P1011024Clutch Handle115 P1011025Clutch Seat16 P1011026Seal Ring Ø20 x 1.817 P1011027Spring118 P1011028Clutch Pin119 P1011029Set Screw M4 x 8120 P1011010Gear Housing End CoverSeal121 P1011030Gear Housing B22 P1011012#Part numberDescriptionQtyP101101525N-BFEnd Bearing - Black Flat126 P1011016Lock Washer Ø6827 P1011017Hexagon Socket HeadScrew M6 x 20828 P1011018Thrust Disc229 P1010008Bushing -Drum130 P1010012Cap Screw M6 x 6131 P1010013Lock Nut M8432 P1010014Hexagon Socket HeadScrew M8 x 25433 P1010015Motor/Drum Bushing134 810024Lock Nut M10635 810023Flat Washer Ø10636 810022Lock Washer Ø10637 810021Hexagon Head BoltM10 x 35638 810025-NTerminal Protector339 410022Yellow Strap140 P1011300-BFSnatch Block - Black Flat1141 P1011200-BFSpeed Mount HitchAdapter - Black Flat1142 811000-BFRoller Fairlead - Black Flat143 C180086Ft. Cable with QuickConnect144 C100383/8 in. Clevis Hook145 810033Motor Coupling146 P1011033AHexagonal Shaft I1147 P1011034AHexagonal Shaft II1Bushing148 P1011039Seal Ø10 x Ø1.8123 P1011013Thrust Washer149 2500375/8 in. Hitch Pin124 P1011014Motor/End Bearing Seal250 250038R-Pin151 P1011037Sun Gear, Input110 P1011500-BF11P1011005N-BF12
ENGLISH 11006TROUBLESHOOTINGProblemCauseSolutionMotor does not turn onSwitch Assembly not connectedproperlyInsert Switch Assembly all the way into the connector.Loose battery cable connectionsTighten nuts on all cable connections.Contactor malfunctioningTap contactor to loosen contacts. Apply 12 volts tocoil terminals directly. A clicking indicates properactivation.Defective Switch AssemblyReplace Switch Assembly.Defective motorCheck for voltage at armature port with Switchpressed. If voltage is present, Replace motor.Water has entered motorAllow to drain and dry. Run in short bursts withoutload until completely dry.Motor runs but Cabledrum does not turnClutch (Cam Ring) not engagedMove Cam Ring to the "In" position. If problempersists, a qualified technician needs to check andrepair.Motor runs slowly orwithout normal powerInsufficient current or voltageThe battery is weak, recharge. Run winch with vehiclemotor running (Battery should have a strong charge)Loose or corroded battery cableconnections.Clean, Tighten, or replace.Motor overheatingwinch running time too longAllow winch to cool down periodically.Motor runs in onedirection onlyDefective or stuck ContactorTap Contactor to loosen contacts.Repair or Replace contactor.Defective Switch AssemblyFor further technical support:Technical ServiceMon – Fri 8:30 AM – 5:00 PM (PST/PDT)Toll Free: lace Switch Assembly.
WARRANTYOther ExclusionsWarranty QualificationsThis––––To register your product for warranty and FREE lifetime callcenter technical support please visit:–CHAMPION POWER EQUIPMENT2 YEAR LIMITED isterTo complete registration you will need to include a copy ofthe purchase receipt as proof of original purchase. Proof ofpurchase is required for warranty service. Please registerwithin ten (10) days from date of purchase.Repair/Replacement WarrantyCPE warrants to the original purchaser that the mechanicaland electrical components will be free of defects inmaterial and workmanship for a period of two years (partsand labor) from the original date of purchase and 180days (parts and labor) for commercial and industrial use.Transportation charges on product submitted for repair orreplacement under this warranty are the sole responsibilityof the purchaser. This warranty only applies to the originalpurchaser and is not transferable.Do Not Return The Unit To The Place OfPurchaseContact CPE’s Technical Service and CPE will troubleshootany issue via phone or e-mail. If the problem is notcorrected by this method, CPE will, at its option, authorizeevaluation, repair or replacement of the defective part orcomponent at a CPE Service Center. CPE will provide youwith a case number for warranty service. Please keep itfor future reference. Repairs or replacements without priorauthorization, or at an unauthorized repair facility, will notbe covered by this warranty.Warranty ExclusionsThis warranty does not cover the following repairs andequipment:Normal WearProducts with mechanical and electrical components needperiodic parts and service to perform well. This warranty doesnot cover repair when normal use has exhausted the life of apart or the equipment as a whole.Installation, Use and MaintenanceThis warranty will not apply to parts and/or labor if theproduct is deemed to have been misused, neglected,involved in an accident, abused, loaded beyond theproduct’s limits, modified, installed improperly orconnected incorrectly to any electrical component. Normalmaintenance is not covered by this warranty and is notrequired to be performed at a facility or by a personauthorized by CPE.warranty excludes:Cosmetic defects such as paint, decals, etc.Wear items such as winch cable, etc.Accessory parts such as storage covers.Failures due to acts of God and other force majeureevents beyond the manufacturer’s control.Problems caused by parts that are not originalChampion Power Equipment parts.Limits of Implied Warranty andConsequential DamageChampion Power Equipment disclaims any obligation tocover any loss of time, use of this product, freight, or anyincidental or consequential claim by anyone from usingthis product. THIS WARRANTY IS IN LIEU OF ALL OTHERWARRANTIES, EXPRESS OR IMPLIED, INCLUDINGWARRANTIES OF MERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE.A unit provided as an exchange will be subject to thewarranty of the original unit. The length of the warrantygoverning the exchanged unit will remain calculated byreference to the purchase date of the original unit.This warranty gives you certain legal rights which maychange from state to state or province to province. Yourstate or province may also have other rights you may beentitled to that are not listed within this warranty.Contact InformationAddressChampion Power Equipment, Inc.Customer Service12039 Smith Ave.Santa Fe Springs, CA 90670 USAwww.championpowerequipment.comCustomer ServiceMon – Fri 8:30 AM – 5:00 PM (PST/PDT)Toll Free: 1-877-338-0999info@championpowerequipment.comFax no.: 1-562-236-9429Technical ServiceMon – Fri 8:30 AM – 5:00 PM (PST/PDT)Toll Free: 1-877-338-0999tech@championpowerequipment.com24/7 Tech Support: 1-562-204-1188
Save this manual for future reference. CONTROLS AND FEATURES Winch (1) Motor – 3.6 HP 12V DC motor provides power to the planetary gear mechanism. (2) Winch Drum – The winch drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch. (3) Roller Fairlead – When using the winch at anFile Size: 1MBPage Count: 17
The winch motor provides power to the gear mechanism which turns the winch drum and spools the winch cable in or out of the winch. Winch Drum: The winch drum is the cylinder onto which the winch cable is stored when the drum spools the cable in or out of the winch. The winch drum is driven by the winch motor and gear drive train. Winch Cable
Read manual before using any winch. Always use heavy gloves when handling winch cable. Never hook the winch cable back upon itself. The winch cable can break under tension and cause injury and damage. Stay clear of winch cable and keep others away when in operation or with load on winch cable. Inspect winch and winch cable before each use. Do not use winch if winch cable or .
2 Valve body KIT M100201 KIT M100204 KIT M100211 KIT M100211 KIT M100218 KIT M300222 7 Intermediate cover (double diaphragm) - - - KIT M110098 KIT M110100 KIT M110101 4 Top cover KIT M110082 KIT M110086 KIT M110092 KIT M110082 KIT M110082 KIT M110082 5 Diaphragm KIT DB 16/G KIT DB 18/G KIT DB 112/G - - - 5 Viton Diaphragm KIT DB 16V/S KIT
Think safety first, middle and last. WINCH MOUNTING Winch mounted out of alignment. Mounted so it is very difficult to remove or service Mounting bolt may vibrate loose Excessive wear on parts, may cause winch to seize, winch may work inefficiently. The harder the winch is to service, the less it may be looked after and if the winch is impossible to be removed without destroying things, the .
6 6.1 6.2 6.3 Winch System Overview Identification Winch Description Winch Features Winch System Components Winch Cable Gimbal Sheave Winch Drum Main Drive Motor/Gearbox Unit Hydraulic Disc Brake Auxiliary Motor/Gear Drive Auxiliary Generator Bilge Pump Fire Extinguisher Monitoring System Monitors Encoder Proximity Counter Rope Overtravel Switch
ELECTRIC WINCH Manual and Safety Instruction MODELS: A9500 and A9500S A12000 and A12000S X9500 and X12500 *PLEASE READ CAREFULLY BEFORE OPERATING THE WINCH. CONTENT What’s Included _ 01 Safety Warnings & Precautions_ 1-5 Electric Winch Installation _5-7 Test Your Winch _ 7-12 Electric Winch Maintenance & Storage _ 12 Wireless Remote Instruction _13 Troubleshooting .
Safety notices 4 General 4 Fitting 4 Electrical 4 1. Installation 5 1.1 Identifying manual convertible winch 5 1.2 Preparing manual winch for conversion 5 1.3 Fitting a complete electric winch from new 5 1.4 Positioning winch above deck 5 1.5 Positioning winch ancillaries below deck 6 1.6 Fitting a convertible electric winch 34-65 6
Text and illustrations 22 Walker Books Ltd. Trademarks Alex Rider Boy with Torch Logo 22 Stormbreaker Productions Ltd. MISSION 3: DESIGN YOUR OWN GADGET Circle a word from each column to make a name for your secret agent gadget, then write the name in the space below. A _ Draw your gadget here. Use the blueprints of Alex’s past gadgets on the next page for inspiration. Text and .
