2955AT 12-Volt DC Utility And ATV Winch Instruction Manual

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2955AT12 VOLT dc 1500lb ELECTRIC UTILITYAND ATV SPORT WINCH OWNER'S MANUAL

Table of ContentsINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1WIRING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SAVE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5INCLUDED ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2USING YOUR WINCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6PRODUCT FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8PERFORMANCE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9MOUNTING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4IntroductionThank you for purchasing the Master Lock electric utility and ATVwinch. We hope you are pleased with the performance and reliabilityof your winch. Your winch was designed for non-industrial use.All other applications may void warranty.of your winch, it is extremely important that you read and understandthis Owner’s Manual prior to installing and operating this winch.Make sure that anyone else who operates your winch also reads andunderstands this manual.As with any power tool, there is a potential for personal injury if yourwinch is improperly installed or operated. To ensure safe operationSave This ManualYou will need this manual for future reference. It is recommended that you keep your invoice for this winch inside the front cover of thismanual and keep both in a safe, clean and dry place for future reference.Replacement parts and accessories are not available for your winch. Should this product not function or be missing any parts, do notuse it and return it to place of purchase. Always have a qualified technician perform all repairs on your winch, never attempt to repairyour winch yourself.1

Included Accessories1. Power cord fitted with water sealed plugfor safe operation2. Remote control with watersealed plug for safe operationPower Cord 64"Remote ControlCable 42"3. 35' (34' working length) galvanized steelcable with attached winch hook andHandsaver strap35' Galvanized Steel Cable(34' Working Length)4. Mounting Plate for trailer hitchMounting PlateHandsaver StrapProduct Features1. Convenient power for pulling stuck vehicles and other heavy items4. Forward/Reverse operation2. Powerful 1,500lbs pulling power5. Free spooling function3. 12 Volt DC powered for convenient use without extensioncords or small gas enginesPerformance SpecificationsCapacity:Cable Length: 35ft (34ft working length) 5/32" galvanized steel cableresists corrosion.Pull Strength Performance RatingsCable LayerPeak PullingCapacity m Designed Stall Load: 1875lbs/850kgCurrent Draw:@560lbs Load: 10.3 amps@1,500lbs Load: 27 ampsPower Cable: 64" lengthDuty Cycle:Remote Control Cable: 42" length Fully Loaded @ 1,500lbs (weight of object)@ 2.5 minutes of operation. Allow 8 minutes tocool before resuming use.Net Weight: 13.7lbsLine Speed: 6.4 ft/minute (No load)Power Supply: 12 Volt DC Light Load @ 250lbs (weight of object) @2.5 minutes of operation. Allow 2 minutes tocool before resuming use.Overall Dimensions: 4-1/2" x 4-5/16" x 12-5/8"2

General Safety InformationWARNING: FAILURE TO READ AND FOLLOW THE SAFETY INSTRUCTIONS IN THISOWNER’S MANUAL BEFORE INSTALLING OR USING YOUR ELECTRIC WINCH COULD RESULT IN DAMAGETO YOUR WINCH AND SERIOUS OR FATAL INJURY!! WARNING: Never operate your winch when under the influence ofdrugs, alcohol or medication. WARNING: Never apply a load to your winch with the cable fullyextended. Keep at least five turns of cable on the winch drum.The usable cable length is approximately 34 feet. WARNING: Never use your winch to lift or move human beings. Donot use for scaffolding, elevators, or any other application in whichhuman beings could be positioned on or under the load at any time. WARNING: Always keep the winching area free of all bystanders andclutter. Never stand between the load being pulled and your winch. WARNING: Never use your winch in any vertical lifting or loweringapplication. Your winch should not be used as an overhead hoist, orto suspend a load. WARNING: Your 12 Volt DC winch operates from a low voltage DCpower source (e.g., an ATV, car, or truck battery). Never connect yourwinch to a 120 Volt AC power source. WARNING: Your winch is a power tool that is capable of creating highforces that can pose significant safety hazards. Never allow childrenor anyone who is not familiar with this Owner’s Manual to operateyour winch. WARNING: To prevent entanglement and/or lacerations of hands,keep hands off of winch cable and winch hook when spooling oroperating. Always use handsaver strap when spooling or operating.Never remove handsaver strap from hook. WARNING: Your winch must be securely attached to a structuralmember or frame of a vehicle that is capable of sustaining loads inexcess of the winch capacity. When attaching the winch to a vehicle,make sure the mounting area is rigidly supported by the vehicleframe. WARNING: Remove all jewelry, loose clothing, or anything that mayget caught in the motor’s moving parts prior to operatingyou winch. WARNING: Never use your winch to support a load when winchingoperation has been completed. Always secure the load properly,using tie down straps or chains. WARNING: Never modify or alter any part of your winch.Modifications and alterations may weaken the structural integrity ofyour winch and lead to failure of your winch. Modification or alterationof your winch may also void your warranty, cause winch damage, orserious personal injury. WARNING: Always wear safety glasses and heavy gloves whenoperating your winch. Keep hands and fingers clear of the winchdrum and cable area during operation. Do not attempt to guide thecable by hand as it spools in or out or rewinds on the winch drum. WARNING: Never install your winch with substituted hardware orcomponents that are different from those supplied with your winch.Substitutions of inferior equipment and/or hardware may void yourwarranty, or cause winch damage or serious personal injury. WARNING: Pull only on areas of the vehicle as specified by thevehicle manufacturer. WARNING: Only attachments and/or adapters supplied by themanufacturer shall be used. WARNING: Never exceed the maximum rated winch pulling capacityof 1,500lbs. If overloaded, your winch has enough power topotentially snap loose or break the winch cable, creating serioussafety hazards. Avoid shock loads created by turning your winch onand off intermittently to take up cable slack. Shock loads canmomentarily far exceed the winch and cable ratings. WARNING: Mounting Bolts: DO NOT USE any bolts weakerthan ISO grade 5. WARNING: Use an approved nylon recovery strap to “snatch” or pullout a stuck vehicle. Nylon webbing will absorb the shock of heavyweight pulls. WARNING: Damaged wire cable must be replaced to safely operateany winch. WARNING: Your winch is equipped with a high-quality cable capableof handling a load of 1,500lbs. Do not use vehicle pulling power toincrease the pulling capacity of your winch. When a cable snaps looseor breaks under tension, the cable tends to whip toward the wincharea. It is recommended that a blanket or rug be placed over thecable during winching operations to minimize whipping action in casethe cable slips or breaks. WARNING: Never engage or disengage the clutch if winch is underload, wire cable is under tension or wire cable drum is moving. WARNING: Prolonged winching without allowing the winch motor tocool will damage the motor. Prolonged winching may drain thebattery faster than it is charging even if the engine is idling.3

Mounting InstructionsYour winch is designed to be mounted permanently. No Hardware Included.PermanentMounting3. Attach the winch to thedesired location usingbolts, nuts, washers,and lock washers.Do not use any boltsweaker than ISO grade 5.1. Select a mountingsite on the front orrear of your ATVvehicle, truck bed,or other suitablelocations. Neverinstall your winchin a locationthat obscuresits warning andinstruction labels.Your winch cangenerate 1,500lbs of pulling force so be sure that the mountingsite selected can withstand a load well in excess of the 1,500lbpulling force. WARNING: You may need to use steel reinforcement plates,or weld on additional bracing on your vehicle, depending on themounting site you select. Do not mount the winch where therewould be the possibility of it being submerged in water. Thewinch is weather resistant but not water proof.4. Be sure that the winch ispositioned so that thecable does not rub thefront opening of the winchor across sharp edges,corners, or moving partsof the vehicle or any other object.Temporary Mounting on Ball Mount/Hitch Ball1. Bolt winch to mountingplate using bolts andnuts provided.2. Attach the winch adaptermounting plate assemblyto your trailer hitch, byinserting the trailer hitchball through the shapedhole in the adaptermounting plate. Neverinstall your winch in away that obscures itswarning and instruction labels.2. P osition winch in desired location, and mark for drilling thelocations of the holes on the mounting plate of the winch. WARNING: Prior to drilling, always verify that the markedlocations for drilling are clear of fuel lines, fuel tank, brake lines,electrical wires, etc. Drill the marked locations on your vehicle.Wiring InstructionsYour winch is designed to be wired permanently.Plan a route for the electrical wiring from the point of the vehicle where the winch is mounted. Route the electrical wiring from the winchto the battery being careful to avoid contacting hot or sharp surfaces. Make sure that the electrical wiring is secured along its route withappropriate fasteners in a location clear of moving parts, road or trail debris or anypossibility of being damaged by operation or maintenance of the vehicle.Connect wire #3, black wire of shorter wire pair, to (–) winch motor terminal.Connect wire #1, red wire of shorter wire pair, to ( ) winch motor terminal.Connect wire #4, black wire of longer wire pair, to (–) battery post.#3 BlackConnect metal plate exiting from overload relay to positive battery post. Note thatopposite side of overload relay should have been previously connected to wire #2,red wire of longer wire pair. ARNING: Always wear eye protection when working around a battery.WDo not lean over the battery while making connections. Remove all jewelry,loose clothing, or anything that may get caught in the motor’s moving partsprior to connecting wiring to the battery. WARNING: Be sure you are using a 12 volt automotive battery or equivalent,in good condition.4#1 Red#2 Red#4 BlackNegative (-)Positive ( )

Operating InstructionsThe following operating instructions are intended to provide you with a basic understanding of your electric winch and to teach you the basicsof proper winching techniques. Users must understand that every winching situation has the potential for personal injury. In order to minimizethe risk to you and others in the area, it is important for you to read and understand this Owner’s Manual, familiarize yourself with the operationof your winch prior to having to use it, carefully analyze each particular situation you are putting the winch to use, and constantly be aware ofthe importance of safety.Getting to Know the Components of Your Winch❷W inch Drum❶ Motor❸ Winch Cable❺ Clutch Knob❼ Remote Control❹W inch Hook❻ H andsaver nglement/Cutting HazardKeep Hands Off of Cable and HookAlways Use Handsaver Strap When Respooling and OperatingRisque d’emmêlement/de lacérations Garder les mains loin du câble et du crochetToujours utiliser la courroie protège-mains durant le bobinage et l'utilisationPeligro de enredo/corteMantenga las manos alejadas del cable y del gancho Siempre use la correa para protegerse las manos al rebobinar u operarYour winch contains the following component parts: ❶ Motor: The winch motor is powered by your vehicle’s 12 Volt DC battery. The winch motor provides power to the gear mechanism whichturns the winch drum and spools the winch cable in or out of the winch. ❷ W inch Drum: The winch drum is the cylinder onto which the winch cable is stored when the drum spools the cable in or out of the winch.The winch drum is driven by the winch motor and gear drive train.❸ Winch Cable: The winch cable is the metal cable that is wrapped around the winch drum. The winch hook is permanently attached to theend of the winch cable. ❹ W inch Hook: The winch hook is used to attach the winch cable to the load to be pulled. The hook should be attached onto the load usinga pulling point, tow strap, or chain. Never wrap the winch cable around the object to be pulled and hook the winch hook onto the winchcable itself. ❺ Clutch Knob: The clutch knob allows you to manually disengage the winch drum from the motor and gear mechanism, enabling the winchdrum to rotate freely (known as “free spooling”). Engaging the clutch, “locks” the winch drum back onto the motor and gear mechanism.❻W inch Handsaver Strap: The winch handsaver strap is used to guide the winch cable. Always use when guiding winch cable in and out.❼ Remote Control: The remote control enables you to operate the winch drum while standing clear of the winching process. Specifically,it allows you to start, stop, and change the direction of the rotation of the winch drum.5

Using Your Winch WARNING: Never attach cable, rope, chains or other objects tothe winch hook to increase the length of a pull.1. Put on heavy gloves and safety glasses. Take your time, analyzeyour situation, and plan your pull carefully. WARNING: Never operate or install a winch without reading andunderstanding the operation manual. Practice using your winchbefore having to use it in a real situation. A real situation is notime to be learning how to use your winch. WARNING: Always inspect winch installation and winch cablecondition before performing a winching operation. Never operateyour winch if it is loose or damaged or when the winch cable isfrayed, kinked, or damaged. If damage or wear to anycomponent of your winch is observed, do not use the winch andnever attempt to repair it yourself. Always have a qualifiedtechnician perform all repairs on your winch.6. Hook the winch hook onto the object using a pulling point, towstrap, or chain. It is best to hook the winch hook on the object tobe winched as low as possible. It is also important to align thevehicle and winch in a straight line with the object to be pulled.This allows the winch cable to wind tightly and evenly onto thewinch drum when it is pulled into the winch. Neat, tight spoolingavoids cable binding. Never pull a load at extreme angles. WARNING: Never wrap the winch cable around the object andhook the winch hook onto the cable itself. This can causedamage to the object being pulled and kink, fray, or otherwisedamage the winch cable. WARNING: Always remove jewelry, loose clothing, or anythingelse that may get entangled in moving parts of winch. WARNING: If the winch cable becomes bound on the winch drum(i.e., pinched between successive turns of the cable),alternatively power the winch cable in and out a few inches.Never use your hands to attempt to free a bound winch cableunder load. WARNING: Always wear heavy gloves and keep hands clear ofwinch cable, winch hook, and winch drum during winchingoperation.2. Be sure that all unnecessary bystanders and clutter do notremain in the area during winching operations.3. Prolonged winching without allowing to cool will damage themotor. Prolonged winch operation may drain the battery fasterthan it is charging even if engine is idling.4. To pull out the winchcable, pull and rotateclutch knob 90 soit is positioned out.This will disengagethe winch clutch andallow the winch drumto free wheel. Pull outthe amount of cableas needed from thefreespooling winch drumusing the handsaverstrap. Always leave at least five turns of the winch cable on thewinch drum to prevent the cable from pulling out of the winch.5. Pull the winch cable to the object to be pulled or moved. Be sureto keep tension on the winch cable to prevent it from becomingtwisted or over-wrapped when slackened and potentiallydamaged.7. When ready to begin winching, be careful not to let theremote control cable dangle in front of the winch or create atripping hazard. WARNING: Always keep remote controlcord clear of the winch drum, winch cable,and winch hook. WARNING: Never put your finger throughthe hook. If your finger should becometrapped in the hook, you could lose yourfinger. Always use the handsaver strapwhen guiding the winch cable in or out.Entanglement/Cutting Hazard Keep hands off of winch cable and winch hookwhen spooling or operating. Always use handsaver strap when spooling or operating. Never remove handsaver strap from winch hook.WARNING! WARNING: Always maintain at least five turns of the winch cableon the winch drum to prevent the cable from pulling off the drumunder /Cutting HazardKeep Hands Off of Cable and HookAlways Use Handsaver Strap When Respooling and OperatingRisque d’emmêlement/de lacérations Garder les mains loin du câble et du crochetToujours utiliser la courroie protège-mains durant le bobinage et l'utilisationPeligro de enredo/corteMantenga las manos alejadas del cable y del gancho Siempre use la correa para protegerse las manos al rebobinar u operar6

Using Your Winch (continued) WARNING: Avoid shock loading the winch cable by using theremote control switch intermittently to take up cable slack. Shockloads can momentarily far exceed the winch and winch cableload ratings. For extended winching, stop at reasonable intervalsto allow the winch motor to cool.8. R e-engage the clutch knob by rotating it 90 so the pin snapsback into slot when winch is not operating. This will engage thewinch and lock the winch drum. WARNING: Always make sure clutch is fully engaged. ARNING: Never engage clutch with motor running. WinchWclutch should always be fully engaged when winch is in use. WARNING: Never engage or disengage the clutch if the winchis under load, winch cable is under tension or winch drumis moving.9. Using the winch remote control and the handsaver strap, slowlywind the winch cable until there is no slack in the cable. Makesure all winching connections are secure and properly seated.10. A lways operate your winch with an unobstructed view of thewinching operation. Prior to continuing the pull make sure thateveryone is well clear of the area and that you are standingin an area with unobstructed access to, and clear view of thewinch, its labels, and its controls. Once the winch cable is undertension, stand to the side of the cable and well clear of it. Neverstep over or under the winch cable when it is under tension. ARNING: It is recommended that a heavy blanket, rug, or chainWbe placed over the midpoint of the winch cable prior tocontinuing the winching procedure. This will allow energy to beabsorbed if the winch cable should snap loose or break.11. M ake sure that bystanders in the vicinity are at a safe distanceand aware that you are going to start the pull.12. W ith your vehicle’s engine off and light tension on thewinch cable, begin winching slowly and steadily. Be surethat the winch cable is

The winch motor provides power to the gear mechanism which turns the winch drum and spools the winch cable in or out of the winch. Winch Drum: The winch drum is the cylinder onto which the winch cable is stored when the drum spools the cable in or out of the winch. The winch drum is driven by the winch motor and gear drive train. Winch Cable

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