NAVY TRAINING SYSTEM PLAN - GlobalSecurity

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NAVY TRAINING SYSTEM PLANFOR THEAN/GYQ-79 COMMON MUNITIONS BITREPROGRAMMING EQUIPMENTN88-NTSP-A-50-0124/DNOVEMBER 2002

N88-NTSP-A-50-0124/DNovember 2002AN/GYQ-79 COMMON MUNITIONS BITREPROGRAMMING EQUIPMENTEXECUTIVE SUMMARYThis Navy Training System Plan (NTSP) has been developed to identify the life cyclemanpower, personnel, and training requirements associated with the AN/GYQ-79 CommonMunitions Built-In Test (BIT) Reprogramming Equipment (CMBRE). CMBRE is a joint AirForce-Navy program in the Production and Deployment Phase of the Defense AcquisitionSystem. The Air Force is the lead service. Initial Operating Capability for CMBRE wasachieved in October 1998. The Navy Support Date (NSD) and Material Support Date arescheduled for Fiscal Year (FY) 04. CMBRE is in the Operations and Support phase of theDefense Acquisition System.CMBRE, also identified as the AN/GYQ-79 Digital Computer Assembly, is munitionssupport equipment that is used to initiate BIT, obtain munitions status, reprogram munitionsOperational Flight Programs, and load mission planning and Global Positioning Systeminformation.CMBRE is operated and maintained by Navy Aviation Ordnanceman (AO) personnelwith Navy Enlisted Classification (NEC) 6801, Air Launched Weapons Technician and MarineCorps personnel with Military Occupational Specialty (MOS) 6541, Aviation Ordnance SystemTechnician, assigned to Navy Weapons Departments, both ashore and afloat, and Marine CorpsStation Weapons Departments.Maintenance of CMBRE will be conducted at two levels, intermediate and depot. Depotlevel maintenance will be performed by the manufacturer. Until the NSD is achieved, allCMBRE repairs are being provided by the manufacturer under an Air Force Interim ContractSupport Agreement.Initial CMBRE training was provided by the manufacturer and has been completed. TheNAVAIR China Lake is providing interim CMBRE operator training on an as required basisuntil follow-on CMBRE training is available in FY04. Naval Air Maintenance Training GroupHeadquarters is currently developing a new follow-on CMBRE operator and maintenancetechnician course. This new course will be added to existing tracks that lead to the award ofNEC 6801 and MOS 6541.The quantitative and qualitative manpower requirements for Navy AOs with NEC 6801and Marine Corps personnel with MOS 6541 identified in current Navy Activity ManpowerDocuments and Marine Corps Tables of Organization are sufficient to support CMBRE withoutchange.i

N88-NTSP-A-50-0124/DNovember 2002AN/GYQ-79 COMMON MUNITIONS BITREPROGRAMMING EQUIPMENTTABLE OF CONTENTSExecutive Summary .List of Acronyms .Preface.PageiiiivPART I - TECHNICAL PROGRAM DATAA.B.C.D.E.F.G.H.Nomenclature-Title-Program .Security Classification.Manpower, Personnel, and Training Principals .System Description.Developmental Test and Operational Test .Aircraft and/or Equipment/System/Subsystem Replaced .Description of New Development .Concepts .1. Operational.2. Maintenance .3. Manning .4. Training.I. Onboard (In-Service) Training.J. Logistics Support.K. Schedules.L. Government-Furnished Equipment and Contractor-Furnished EquipmentTraining Requirements .M. Related NTSPs and Other Applicable Documents.PART II -9BILLET AND PERSONNEL REQUIREMENTS .II-1PART III - TRAINING REQUIREMENTS.III-1PART IV - TRAINING LOGISTICS SUPPORT REQUIREMENTS .IV-1PART V -MPT MILESTONES.V-1PART VI - DECISION ITEMS/ACTION REQUIRED.VI-1PART VII - POINTS OF CONTACT. VII-1ii

N88-NTSP-A-50-0124/DNovember 2002AN/GYQ-79 COMMON MUNITIONS BITREPROGRAMMING EQUIPMENTLIST OF ACRONYMSAOAOBARATIRAviation OrdnancemanAverage OnboardActive Reserve (Marine Corps)Annual Training Input RequirementBITBuilt-In CFLTContractor Furnished EquipmentCurrent Fiscal YearCourse Identification NumberCommon Munitions BIT Reprogramming EquipmentChief of Naval OperationsCommander Atlantic FleetCommander Naval Air Reserve ForceCommander Pacific FleetDCSADigital Computer System AssemblyFMSFYForeign Military SalesFiscal YearGFEGPSGovernment Furnished EquipmentGlobal Positioning SystemI-OInput-OutputJDAMJSOWJoint Direct Attack MunitionsJoint Stand-Off WeaponMCASMCCDCMOSMSDMTUMarine Corps Air StationMarine Corps Combat Development CommandMilitary Occupational SpecialtyMaterial Support DateMaintenance Training UnitNANAMTRA MARUNITNAMTRAGRU DETNot ApplicableNaval Air Maintenance Training Marine UnitNaval Air Maintenance Training Group Detachmentiii

N88-NTSP-A-50-0124/DNovember 2002AN/GYQ-79 COMMON MUNITIONS BITREPROGRAMMING EQUIPMENTLIST OF ACRONYMSNAMTRAGRU HQNAMTRAUNAVAIRNAVPERSCOMNAWCWDNECNETCNSDNTSPNaval Air Maintenance Training GroupHeadquartersNaval Air Maintenance Training UnitNaval Air Systems CommandNaval Personnel CommandNaval Air Warfare Center Weapons DivisionNavy Enlisted ClassificationNaval Education and Training CommandNavy Support DateNavy Training System PlanOFPOPNAVOPNAVINSTOPOOperational Flight ProgramOffice of the Chief of Naval OperationsOffice of the Chief of Naval Operations InstructionOPNAV Principal OfficialPFYPMAPrior Fiscal YearProgram Manager, AirRFTReady For TrainingSLAM-ERStand-Off Land Attack Missile-Expanded ResponseTAUTDTFMMSTFSTTETest Adapter UnitTraining DeviceTotal Force Manpower Management SystemTotal Force StructureTechnical Training Equipmentiv

N88-NTSP-A-50-0124/DNovember 2002AN/GYQ-79 COMMON MUNITIONS BITREPROGRAMMING EQUIPMENTPREFACEThis Draft Navy Training System Plan (NTSP) for the Common Munitions Built-In Test(BIT) Reprogramming Equipment (CMBRE) updates the Initial CMBRE NTSP, A-50-0124/I,dated September 2001, in accordance with guidelines set forth in the Navy TrainingRequirements Documentation Manual, Office of the Chief of Naval Operations (OPNAV)Publication P-751-1-9-97. This iteration of the NTSP incorporates the latest programinformation and adds NTSP Parts II through VII.v

N88-NTSP-A-50-0124/DNovember 2002PART I - TECHNICAL PROGRAM DATAA. NOMENCLATURE-TITLE-PROGRAM1. Nomenclature-Title-Acronym. AN/GYQ-79 Common Munitions BITReprogramming Equipment (CMBRE)2. Program Element. NoneB. SECURITY CLASSIFICATION1. System Characteristics . Unclassified2. Capabilities . Unclassified3. Functions. UnclassifiedC. MANPOWER, PERSONNEL, AND TRAINING PRINCIPALSOPNAV Principal Official (OPO) Program Sponsor . CNO (N78)OPO Resource Sponsor. CNO (N78)Developing Agency . NAVAIR (3.1.1)Training Agency . COMLANTFLT (N71)COMPACFLT (N70)NETC (ETS-23)Training Support Agency. NAVAIR (PMA205)COMNAVAIRESFORManpower and Personnel Mission Sponsor. CNO (N12)NAVPERSCOM (PERS-4, PERS-404)Director of Naval Training . CNO (N00T)Marine Corps Force Structure. MCCDC (C53)D. SYSTEM DESCRIPTION1. Operational Uses. CMBRE, also identified as the AN/GYQ-79 Digital ComputerAssembly, is munitions support equipment that is used to initiate BIT, obtain munitions status,reprogram munitions Operational Flight Programs (OFP), and load mission planning and GlobalPositioning System (GPS) information.I-1

2. Foreign Military Sales. CMBRE is a joint Air Force-Navy program. The Air Forceis the lead service. Information concerning Foreign Military Sales (FMS) of CMBRE may beobtained from NAVAIR Code 3.1.1A.E. DEVELOPMENTAL TEST AND OPERATIONAL TEST1. Developmental Test. CMBRE is comprised of Commercial Off-The-Shelfequipment; therefore, no Developmental Testing was required.2. Operational Test. The Navy successfully completed Shipboard Demonstration andValidation of CMBRE in April 1997. The Air Force successfully completed MunitionsCompatibility Testing at Edwards Air Force Base, California, in Fiscal Year (FY) 97.F. AIRCRAFT AND/OR EQUIPMENT/SYSTEM/SUBSYSTEM REPLACED. CMBREdid not replace any existing munitions test or program loading equipment.G. DESCRIPTION OF NEW DEVELOPMENT1. Functional Description. CMBRE operation is controlled by an executive programthat resides in the Digital Computer System Assembly (DCSA). Upon power application, theexecutive program automatically initializes all electronics, verifies power conditions, andinitiates a power-up BIT. Test results are reported on the DCSA display. Major components ofCMBRE include:a. Test Adapter Unit. The Test Adapter Unit (TAU) provides the electricalresources for munitions power, addressing, and discrete Input-Output (I-O) between the DCSAand the munitions. The TAU is used to initiate all testing and program loading.b. Electronic Control Panel. The electronic control panel provides the powerindicators, power control, and I-O interfaces to the DCSA.c. Power Supply. The power supply provides regulated power to the TAU andDCSA. The power supply contains a cooling fan to control the internal temperature.d. Processor. The processor receives commands from the DCSA and performscommanded actions to initialize or control one of the TAU resources. The processor operates onan independent microprocessor, separate from the DCSA microprocessor.e. Power Monitor. The power monitor monitors the frequency, phase, andamplitude of the input power. Out-of-tolerance conditions result in removal of power to themunitions unit under test.f. Digital Computer System Assembly. DCSA is a self-contained, ruggedizedcomputer that is IBM compatible. The DCSA provides system central control, communications,I-2

access to the Munitions Application Program memory, and interfaces to external resources. Theembedded microprocessor is an INTEL 80486DX4. The operating system is MS-DOS version6.22. All non-volatile memory within the computer is write-protected to prevent softwaredamage and inadvertent storage of classified data.g. Disk Drive Unit. The Disk Drive Unit is a 3.5-inch floppy disk drive thatinterfaces with the DCSA via a cable connection.h. Other Equipment. Other equipment consists of interface cables and powercables.2. Physical Description. CMBRE is packaged in three portable boxes. Box 1,identified as the TAU, contains the electrical control panel, power supply, processor circuit cardassembly, and power monitor. Box 2, identified as the Controller Unit, contains the DCSA andassociated cables. Box 3, identified as the Accessory Kit, is a test set case used for storage andtransporting components that are not required for normal system operation. Componentscontained in Box 3 include power extension cables, power adapter cables, power converter, diskdrive unit, dummy connector plug, and computer hood. Physical characteristics of the CMBREportable boxes are as follows:DIMENSIONS (INCHES)ASSEMBLYWEIGHTHEIGHT WIDTH LENGTH (POUNDS)TAU - Box 113182240Controller Unit - Box215171842Accessory Kit - Box 3151718393. New Development Introduction. CMBRE is being introduced to the fleet as newequipment through new procurement.4. Significant Interfaces. CMBRE requires connection to a three phase, 400 hertz,115/220 volt alternating current, 15 amp power source or power cart. CMBRE interfaces withthe following current and future Navy and Marine Corps munitions: Joint Direct Attack Munitions (JDAM)AGM-142 Joint Stand-Off Weapon (JSOW)Stand-Off Land Attack Missile-Expanded Response (SLAM-ER)Miniature Air Launched DecoysHard Target Smart FuzeAIM-9X Air-to-Air MissileALE-50 Towed DecoyMiniature MunitionsI-3

5. New Features, Configurations, or Material. Not Applicable (NA)H. CONCEPTS1. Operational Concept. CMBRE is operated by Navy Aviation Ordnanceman (AO)personnel with Navy Enlisted Classification (NEC) 6801, Air Launched Weapons Technician,and Marine Corps personnel with Military Occupational Specialty (MOS) 6541, AviationOrdnance System Technician, assigned to Navy shore and afloat Weapons Departments andMarine Corps shore Weapons Departments.2. Maintenance Concept. After the Navy Support Date (NSD) scheduled for FY04,maintenance of CMBRE will be conducted at two levels, intermediate and depot, in accordancewith the guidelines established in the Naval Ordnance Maintenance Management Program Officeof the Chief of Naval Operations Instruction (OPNAVINST) 8000.16.a. Organizational. CMBRE is not used or maintained at the organizationallevel.b. Intermediate. Navy AOs with NEC 6801 and Marine Corps personnel withMOS 6541 assigned to Navy shore and afloat Weapons Departments and Marine Corps shoreWeapons Departments will maintain CMBRE. Intermediate level maintenance will be limited tocleaning, replacement of common hardware, and replacement of selected circuit cards.c. Depot. Depot level maintenance will be performed by the manufacturer andconsists of all maintenance actions beyond the capability of intermediate maintenance.Additionally, the manufacturer will perform all maintenance on CMBRE units that malfunctionwhile under warranty.d. Interim Maintenance. Currently, and until the NSD in FY04, all CMBRErepairs are accomplished by the manufacturer under an Air Force Interim Contract SupportAgreement.e. Life Cycle Maintenance Plan. NA3. Manning Concepta. Estimated Maintenance Man-Hours per Operating Hour. CMBRE ishighly reliable with a greater than 4857 hours Mean Time Between Failures and less than 30minutes Mean Time To Repair.b. Proposed Utilization. Afloat, the CMBRE is employed an average of sixhours per day, seven days per week, six months per year. Ashore, the CMBRE is employed anaverage of three hours per day, five days per week, 12 months per year.c. Recommended Qualitative and Quantitative Manpower Requirements.The quantitative and qualitative manpower requirements for Navy AOs with NEC 6801 andI-4

Marine Corps personnel with MOS 6541 identified in current Navy Activity ManpowerDocuments and Marine Corps Tables of Organization are sufficient to support CMBRE withoutchange.4. Training Concept. All formal initial training for CMBRE has been completed.a. Initial Training. Initial CMBRE training was provided by the manufacturerto: Shipboard Demonstration and Verification Personnel Munitions Compatibility Testing Personnel JDAM Training Team Members from NAVAIR China LakeInitial training was completed in FY98. The JDAM Training Team is currentlyproviding interim CMBRE operator training on an as-required basis until follow-on training isReady For Training (RFT) in FY04. Prior to the NSD scheduled for FY04, all CMBREmaintenance is being performed by the manufacturer; therefore, CMBRE maintenance is notincluded as part of this interim training.b. Follow-on TrainingTitle . Aviation Ordnance Technician IntermediateMaintenanceCIN . M-646-7026Model Manager. Naval Air Maintenance Training Marine Unit (NAMTRAMARUNIT) Cherry PointDescription. This course provides training to the Marine CorpsAviation Ordnance System Technician, including: Theory of Operation MIL-STD-1553 Command/Response Multiplex DataBus MIL-STD-1760 Electrical/Mechanical Interface BIT Capability Reprogramming Munitions OFP Loading Mission Planning Information Loading GPS Information Troubleshooting and Circuit Card ReplacementUpon completion, the student will be able to operate andmaintain the CMBRE at the intermediate level underlimited supervision.Locations . NAMTRA MARUNIT, MCAS Cherry PointLength . Track 87 days, 89 days with CMBRE includedI-5

RFT date . Currently available, CMBRE included in FY04Skill identifier . MOS 6541TTE/TD. TTE: AN/GYQ-79 Digital Computer Assembly TD: NAPrerequisite . C-646-2011 Aviation Ordnanceman Class A1 Core C-646-2013 Aviation Ordnanceman Ship/Shore StrandTitle . General Shipboard/NAS Weapons DepartmentAVORD MaintenanceCIN . D/E-646-7007Model Manager. NAMTRAU NorfolkDescription. This course provides training to the Navy Air LaunchedWeapons Technician, including: Theory of Operation MIL-STD-1553 Command/Response Multiplex DataBus MIL-STD-1760 Electrical/Mechanical Interface BIT Capability Reprogramming Munitions OFP Loading Mission Planning Information Loading GPS Information Troubleshooting and Circuit Card ReplacementUpon completion, the student will be able to operate andmaintain the CMBRE at the intermediate level underlimited supervision.Locations . Maintenance Training Unit (MTU) 4032 Naval AirMaintenance Training Unit (NAMTRAU) Norfolk MTU 4030 Naval Air Maintenance Training GroupDetachment (NAMTRAGRU DET) Mayport MTU 4035 NAMTRAU Whidbey Island MTU 4033 NAMTRAU North IslandLength . Track 43 days, 45 days with CMBRE includedRFT date . Currently available, CMBRE included in FY04Skill identifier . NEC 6801TTE/TD. TTE: AN/GYQ-79 Digital Computer Assembly TD: NAI-6

Prerequisite . C-646-2011 Aviation Ordnanceman Class A1 Core C-646-2013 Aviation Ordnanceman Ship/Shore Strandc. Student ProfilesSKILLPREREQUISITE SKILL ANDIDENTIFIER KNOWLEDGE REQUIREMENTSAO 6801 C-646-2011 Aviation Ordnanceman Class A1 Core C-646-2013 Aviation Ordnanceman Airwing StrandMOS 6541 C-646-2011 Aviation Ordnanceman Class A1 Cored. Training Pipelines. Two training tracks are affected by CMBRE as follows:(1) D/E-646-7007, General Shipboard Aviation OrdnanceMaintenance. As per MTRR Task 700.00 MTRR.7007.38 course length will be increasing by10 hours from 43 days to 45 days. No additional instructors will

NAMTRAGRU DET Naval Air Maintenance Training Group Detachment iii. . CMBRE operation is controlled by an executive program . 15 amp power source or power cart. CMBRE interfaces with

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