Operation Manual - Storage.googleapis

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AccuFIT 9000Operation ManualUsers are cautioned to read this manual carefully and understand the warningsdescribed in this manual before operating the product.Please keep this manual handy for future reference.AccuTec-IHS01 002RC518.08

Component List StandardITEMMain UnitAC Adapter(100-240V、12V 2A)Power CordZero FilterAlcohol Storage ContainerStorage CapAlcohol CartridgeSpare Felt/Wire MeshSoftware CDTwin Tube (1m)Carrying TY11111112111 ConsumablesITEMZero FilterAlcohol CartridgeSpare Felt / Wire MeshMODELQTY112For more details about the consumables, please contact your distributor.

iLaser ClassificationLaser ClassificationThis device is classified as a Class 1 Laser Product in accordance with the followingstandards: EN60825-1: 2007 I EC60825-1: 2007CLASS 1 LASER PRODUCTEN60825-1 : 2007*Class 1 Laser:Lasers that are considered to be safe under reasonably foreseeable conditions ofoperation, including the use of optical device for intrabeam viewing.Laser Safety InformationWarning - This device employs a laser inside the unit as the light source of thesensor. Do not open/close the case of unit or disassemble theoptical sensor inside the unit.Wave lengthMaximum output650nm20mWCaution - Any attempt by user to control, adjust, or perform maintenanceprocedures other than those specified in this manual may resultin hazardous exposure to laser radiation.

iiImportant Safety InformationImportant Safety InformationThe symbols for the warnings used in this manual are defined below:ClassificationsWarning:Warnings in this classification indicate risks that may result in serious injury or death ifnot observed.Caution:Warnings in this classification indicate risks that may result in damage to the product andwhich may void the product warranty if not observed.Description of Symbols symbol indicates a condition that requires caution (including warning).The subjectof each caution is illustrated inside the triangle. (e.g. the high temperature caution symbolis shown on the left.)symbol indicates a prohibition.this symbol. Do not take the prohibited action shown inside or near(e.g. the disassembly prohibition symbol is shown on the left.)symbol indicates a mandatory action.A specific action is given near the symbol.Warning Do not disassemble, modify, or attempt to repair the device.Do not modifyor disassemble A 3B laser diode is used as the optical source inside the device.Never attempt to disassemble the device as it is potentially extremelydangerous. Also, disassembling the unit may result in amalfunction. Use the device properly by carefully following this operation manual.Handle properly As with any electric device misuse may result in electric shock, fire,damage to the instrument, etc.

iiiImportant Safety Information If any abnormal noises, unusual odor or smoke is observed, or anyliquid is permitted to enter into the instrument, turn the power offimmediately, remove the battery or disconnect the power cable ifconnected. These conditions may result in electric shock, fire, or damage to theinstrument. Contact your distributor.Do not use this instrument in ambient temperature of 35 (95 ) orgreater.Prohibitedinstallation The performance may deteriorate significantly and component damagemay result. When the instrument is not in use, unplug the power cord. Failure to observe the above may result in electric shock, fire ordamage to the internal circuit. Install the instrument in a location where the power cord is accessiblesuch that you can disconnect the power cord easily. When using the power cord, make sure that the plug is clean and dry. The AC outlet must be within the specified power requirement. Failure to observe the above may result in fire. Use only the power cord and/or the AC adapter provided with thisinstrument. Other commercially available cords may have different voltagespecifications and polarity, which may result in short circuit, fire ordamage to the instrument. While charging the battery with the instrument, do not remove thebattery from the instrument. Failure to observe the above may result in battery leakage and damageto the circuitry.CautionProhibition Do not use or leave this instrument in an environment exceeding orfalling below the specified temperature/RH levels for the instrument.The instrument should not be exposed to direct sunlight for a prolongedperiod of time. This instrument may not function properly beyond the specifiedoperable environment.(10 to 35 , 20 to 85%RH, with no condensation)

Important Safety InformationProhibitionProhibition Do not use volatile solvents to clean the instrument. The case of the main unit may be damaged by organic solvents.Use a soft dry cloth to remove any dirt. If this is not effective, theuser may soak the cloth in neutral detergent or water and wipe theinstrument with the cloth.Never use volatile solvents such as thinner or benzene. Do not subject the instrument to strong shocks. Do not place heavyobjects on the instrument. Failure to observe the above may cause malfunction or damage to theinstrument. If the instrument has been stored in a cold environment, allow theinstrument to come to temperature equilibrium with the environment inwhich it will be operated before turning it on.Prohibition Even when the instrument is used in the specified operating temperatureand humidity, a sudden temperature change may cause condensation.Condensation on the sensor may cause inaccurate measurements or inextreme situations, could damage the internal components. Do not allow static electrical discharge to the instrument. Failure to observe the above may affect the measurement value andcause damage to the instrument circuitry.Handle properly Do not attempt to operate the instrument on a non-level surface. Theorientation of the condensor is designed to allow 2-propanol condensateto return to the alcohol cartridge. Tilting the instrument may allow liquidalcohol to enter the optical system resulting in inaccurate measurement. Do not let the instrument draw in highly concentrated particles thatexceed the specification level. (i.e., 100,000 particles/cc)Handle properly Do not dispose of the instrument as Non-electronic waste.Prohibition Please note that any disposal of the instrument should be in line withyour local or national regulation.For details, please contact your local distributor.iv

Table of Contents1. Part Names and Functions . 11.1 Main Unit . 11.2 Software Screen . 22. Principle of Measurement . 42.1 Principle . 43. Getting Started . 53.1Recharging the Alcohol Cartridge . 53.1.1 Preparation . 53.1.2 Recharging the Alcohol Cartridge . 63.1.3 Installing the Alcohol Cartridge . 73.2 Getting Started (Main Unit) . 83.2.1 Confirming the External Memory . 83.2.2 Database Selection . 93.2.3 Particle Check . 93.2.4 Zero Check . 93.2.5 Fit Factor . 103.2.6 Validation Check Settings . 103.3 Get the Person being Tested Ready . 104. Measurement . 114.1 Step 1 . 114.2 Step 2 . .114.3 Step 3 . 124.4 Step 4 . 124.5 Record . 13

4.6 Print. 134.7 Real-time Measurement . 134.8 Toolbox (Advanced Modes) . 144.9 Remote Control Mode . 145. Administration and Setup . 155.1 Administration . 155.1.1 People . 155.1.2 Respirators . 155.1.3 Protocols . 165.1.4 Fit Test Reports . 175.1.5 Select Database . 175.1.6 Toolbox . 185.2 Setup . 185.2.1 Printer Setup . 185.2.2 Communication . 185.2.3 Settings . 215.2.4 Date and Time . 215.2.5 Touch Screen Calibration . 215.2.6 Device Info . 226.Maintenance . 236.1 Calibration . 236.2 Alcohol Cartridge . 236.3 Mesh (Inlet) . 257. Specifications . 268. Troubleshooting . 279. Contact Information . 29

11. Part Names and Functions1. Part Names and Functions1.1 Main UnitAFrontBCDEFJG・BackHIK(A)Power buttonOn/Off switch(B)Touch panelUse this screen to operate the system.(C)Inlet nozzle (ambient)Instrument uses this inlet to sample the particleconcentration in the ambient air.(D)Inlet nozzle (sample)Instrument uses this inlet to sample the particleconcentration inside of the mask.(E)Touch penUse this pen to operate the touch panel (B).(F)Alcohol cartridgeContains alcohol that is necessary for measurement(G)USB port (Type B)Connects to the PC(H)USB port (Type A)Connects to the USB flash drive or the printer(I)LAN portConnects to the LAN cable(J)AC jackSupplies power from the provided AC adapter(K)Cooling fanMaintains correct operating temperature(This cooling fan is to maintain appropriate processingtemperatures.)

21. Part Names and Functions1.2 Software 5)(1)Fit TestPerforms mask fit test(2)Validation CheckConducts a system check prior to performing series ofmeasurements(3)RealtimeDisplays the fit factor graph and particle concentration ofthe ambient air on a real time basis(4)AdministrationProceeds to the screen ②(Refer to 5. Administration and Setup for details.)(5)SetupProceeds to the screen ③(Refer to 5. Administration and Setup for details.)② �(10)(11)Confirms and selects the list of people being tested.Enters a new person to database(7)RespiratorsConfirms and selects the list of respiratorsEnters a new respirator to database(8)ProtocolsConfirms and selects the test protocolEnters a new test protocol to database

31. Part Names and Functions(9)Fit Test ReportsDisplays the result of conducted fit tests(10)Select DatabaseSelects database to load as active(11)ToolboxSets the advanced mode③ )(12)Printer SetupConfigures the printer setting(13)CommunicationConfirms and sets the internet environment(14)SettingsConfigures the setting for the device(15)Date and TimeEdits the date and time setting(16)Touch Screen CalibrationCalibrates the touch screen(17)Device InfoChecks the device information

2. Principle of Measurement42. Principle of Measurement2.1 PrincipleThis device measures particle concentration in the ambient air and inside of the mask, anddetermines how well a mask fits by comparing the ratio of these particle concentrations. Theratio of the above concentrations is called "fit factor".If the fit factor is 100, it essentiallymeans that the inside of the mask is 100 times as clean as the ambient air.Fit factor ℎℎThis device measures particle concentration in the ambient air twice in total, before and after amask fit test exercise.Particle concentration in the ambient air can be variable over time;therefore this device measures the particle concentration in the ambient air before and aftereach measurement, and uses the average value. The particle concentration in the ambient airmust be measured for the first measurement. For the second measurement and subsequentmeasurements, the concentration after the previous measurement will be used and there is noneed for a redundant second measurement of the ambient air.The sequence would thus be as follows:Cambient // Cmask // Cambient // Cmask // Cambient etc.F: Fit factorC b e f o r e :Particle concentration in the ambient air before measurementC a f t e r:Particle concentration in the ambient air after measurementC m a s k :Particle concentration inside of the mask

53. Getting Started3. Getting Started3.1Recharging the Alcohol CartridgeIsopropyl alcohol used for this device is a hazardous material.Do not allow the alcohol to contact your eyes and skin.WarningRefer to the Safety Data Sheet (SDS) for chemical material when storingalcohol in a special container and when using it.Recap the alcohol container immediately after use to prevent the alcoholfrom absorbing moisture and from evaporating.CautionBe careful not to tip the alcohol fill capsule unless cap is in place and tight.The CPC (Condensation Particle Counter) in this device detects particles using isopropylalcohol vapor. Installing the alcohol cartridge soaked in the alcohol solution to this device willprovide the alcohol vapor in the CPC. When the alcohol vapor and an airborne particle comein contact, a droplet which has the particle at its center will be formed. If the alcohol solutionin the alcohol cartridge becomes depleted, the device cannot measure particles correctly. Toavoid this, please recharge the alcohol cartridge before using the device.3.1.1 PreparationIsopropyl alcohol and the following components are required.・Alcohol storage container・Storage cap・Alcohol cartridgeThe isopropyl alcohol used for this device must be a high-purity guaranteed reagent alcohol.Please do not use isopropyl alcohol that is available from pharmacies or supermarkets. Thepurity of this alcohol is low (about 70%), and may cause damage to the CPC. Any problemscaused by a use of alcohol other than specified below is not covered by the warranty.Please be sure to use the appropriate alcohol with strict adherence to the handling directions.The alcohol used for this device must be a guaranteed reagent satisfying at least the followingrequirements:Chemical name:2-PropanolSynonym:Isopropyl alcoholChemical formula: (CH3)2CHOHFormula weight:Assay:60.1099.5% or betterWhen the device is not in use, the alcohol cartridge must be stored in the alcohol

63. Getting Startedstorage container and the alcohol cartridge inlet must be sealed with the storage capto keep dust out.When the device is in use, the storage cap must be used to seal the alcohol storagecontainer.3.1.2 Recharging the Alcohol CartridgeDo not leave the alcohol cartridge inlet open.Failure to observe the above may cause contamination of the opticalCautionsystem or a malfunction.1. Turn the device off.2. Open the alcohol storage container by turning the storage cap (orthe alcohol cartridge) about 45 counterclockwise.Stand the storage cap (or the alcohol cartridge) straight up in a cleanplace.3. Pour isopropyl alcohol in the alcohol storage container up to the markedlevel.Be careful not to tip the bottle and spill the alcohol.Fill level4. Insert the alcohol cartridge into the alcohol storage container,and turn it about 45 clockwise until it is firmly locked. Do notuse excessive force.5. After the alcohol cartridge is inserted, the felt in the cartridge will besoaked in alcohol. You can use the device after a few minutes of soaking the feltin alcohol.

73. Getting Started3.1.3 Installing the Alcohol Cartridge1. Remove the alcohol cartridge from the alcohol storagecontainer and gently shake off any excess alcohol solution.Failure to do this may cause the absorbed alcohol to clog thefront of the alcohol cartridge.incoming airborneparticlesAs a result, the flow of theand alcohol vapor willbedisturbed, making it impossible to measure correctly.Please wait until the outer surface of the alcohol cartridgedries or wipe the excess alcohol off with a non-abrasive lintfree wipe.The front of theAlcohol cartridge2. Insert the alcohol cartridge into the inlet as shown on theright, and turn the alcohol cartridge clockwise about 45 .To install the alcohol cartridge correctly, be sure to turn itfirmly until it stops. (See the picture at right.)【Caution】If alcohol accumulates inside the cartridge inlet, wipethe alcohol off with a non-abrasive, lint-free wipe.

83. Getting Started・ To prevent the alcohol from absorbing moisture and from evaporating,always recap the alcohol storage container with the storage cap.Contaminated alcohol must be disposed of.Caution・When the device is not in use, the alcohol cartridge must be stored in thealcohol storage container.To keep the inside of the instrument clean,seal the cartridge inlet with the storage cap.・Do not carry or store the device with the alcohol cartridge installed.Failure to observe the above may allow the alcohol solution to get into theoptical system and affect measurements. When carrying or storing thedevice, seal the alcohol cartridge inlet with the storage cap to keep dust out.・Always keep the storage cap and alcohol cartridge clean. (Refer to6. Maintenance.) If dust sticks to the side of the cartridge or inside of thecap, it may get into the device during operation, affecting measurtement.・After measuring for a long period of time, alcohol may accumulate insidethe cartridge inlet.If you notice that the measured value of the ambientparticle concentration has shifted dramatically check the cartridge inlet, andwipe the accumulated alcohol off with a non-abrasive, lint-free wipe beforerestarting the device.3.2 Getting Started (Main Unit)Turn on the device to display the Activities screen ( ① ).Prior to performing a series ofmeasurements, you need to perform Validation Check (2) to confirm that the device is operatingcorrectly and the environment is appropriate for measurements (i.e., that there are sufficientparticles present and the instrument can measure them).Failure to do this may causeunreliable test results. Always ensure that a Validation Check is performed prior to conducting amask fit test or a series of fit tests.Fit Test (1) should not be performed without conducting a Validation Check (2).To perform thecheck, follow the procedures as follows:3.2.1 Confirming the External MemoryThis device does not have a built-in memory to record the measurement results.If you intendto use the device in a stand-alone mode, make sure that a USB flash drive that has beenconfigured with the required information to perform measurement is connected to the device,and the appropriate database is loaded.

93. Getting Started3.2.2 Database SelectionInsert the USB flash drive into the USB portType A (H) of the device, prior to performingValidation Check (2).Select the desired database and tap [Load]then tap [Fit Test] or [Exit] button.By tapping the [Refresh] button, thedatabases in the pull-down menu box will beupdated to display the databases stored onthe USB flash drive.3.2.3 Particle CheckRemove the HEPA filter or the mask ifattached, and tap the [Start] button tocheck that the particle concentration in theambient air is sufficiently high enough tocalculate the mask fit factor. Depending onthe ambient particle concentration (i.e.,outside of the mask), the environment maybe inappropriate to perform a mask fit test.This process also confirms that the device isoperating properly.When thismeasurement is complete, proceed to theZero Check3.2.4 Zero CheckIf a leak occurs inside of the device, the testresult may be affected. The Zero Checkdetermines that there are no internal leaksor loose connections.Install the HEPA filter to the sample inlet line(making sure that the arrow on the HEPAcartridge is aligned with the flow), and tap[Next] to begin the Zero Checkmeasurement. When the Zero Check iscomplete the AccuFit9000 automaticallycontinues to the next check.

103. Getting StartedTo confirm whether the device performs3.2.5 Fit Factorcorrectly, this test confirms the fit factorusing the HEPA filter. The instrumentmeasures the particle concentration in theambient air and calculates the ratio to theparticle concentration via the HEPA Filter.By determining this ratio, the deviceconfirms that it is correctly performing thisfunction.If the Validation Check is passed, a message"Test Passed" will appear. If no messageappears, perform Validation Check again.*If there is no database, the alarm appears.Execute the Save As command from Toolbox(11) to create a database.3.2.6 Validation Check SettingsBy tapping the [Setting] button on theValidation Check screen, you can change thevalue(s) for the check as necessary.Afterchanging the value(s), tap the [Save] buttonto save the change(s).Recommendedvaluesare / 1000Minumum particles, / 20 Zero particles,and / 100,000 Max Fit factor3.3 Get the Person being Tested ReadyPrior to a mask fit test, attach the mask to the inlet of the Device using the appropriate adapter,have the person being tested don the mask and check the seal of the mask by himself or herself,and confirm whether he or she is wearing the mask properly.After that, the person beingtested must continue to wear the mask for approximately 5 minutes (29 CFR 1910.134) to clearthe respirable particles from inside of the mask, and then proceed to the measurement process.Every person being tested for respirator fit must have been previously trained in the properprocedures for wearing respiratory protective devices.inaccurate measurements.Inappropriate use may result inThe mask may not be adjusted once a fit test is initiated in order toensure the reliability of the fit test results.

4. Measurement114. Measurement4.1 Step 1Fit TestTap Fit Test icon (1) on the Activityscreen ① to start a measurement.*If Validation Check (2) has not beencompleted, the screen for the check willbe displayed.Refer to 3.2 Getting Started (MainUnit) to conduct the check prior to ameasurement.SELECT PEOPLEIf the person to be tested is already inthe database, select the name from thepull-down menu.When the person is being tested for thefirst time, or is not in your database thesubject's data must be entered prior tothe fit test.Tapping the [New] button allows thesedata to be entered. Use the providedtouch pen and display keypad to enterthe personal information.When the entry is complete, tap the[Save] button to finish the entry.Mask sizeSelect the size (Small, Medium, Large,Other, or One Size Fits All)SELECT RESPIRATORSelect the mask to use for the test.If the mask is already in the database,you can select it.If the mask is notalready in the database it must beentered prior to the test.

4. Measurement4.3 Step 312Confirming the measurementparameters (Protocols)Select the appropriate protocol.Enter the name, initials, or ID of theperson conducting the fit test.(Operator) (REMEMBER it’s yourdatabase so be consistent)Check the next test date (Due Date)The date of the next test is displayed.(Per 29 CFR Part 1910.134 this wouldbe one year from current date.)4.4 Step 4Start and ExitThe fit test exercises for the selectedprotocol are displayed.If not correct, tap the [Exit] button toreturn to the previous page andconfigure the setting again. Afterconfirmation, tap the [Start] to start thetest.When the test completes, the test result(passed or failed) will be displayed atthe top of the screen.The measurement result will be savedautomatically in the selected database.*If the test result is not passed andthere is reason to believe that theremay be a malfunction, refer to8. Troubleshooting for details.Tap the [Print] button to print the resultof the mask fit test.To start a new test, tap the [New Test]button.*If there is no database, the alarmappears. Execute the Save As commandfrom Toolbox (11) to create a database.

4. Measurement13To keep the inside of the device clean, attach the zero (HEPA) filter to theinlet after using the device and run the AccuFIT9000 for approximately 5minutes before turning the power off. Allowing the contaminated particlesCautionto accumulate inside of the device could potentially cause trouble. Whenthe device is not in use, keep the zero filter attached to the inlet.4.5 RecordAfter measurement, the data will be saved automatically into the active database on the USBflash drive.If the AccuFIT9000 is used in Standalone mode data cannot be saved on the fit testinstrument by itself.To save data, use a USB flash drive that is configured with the database.If you do not have a USB flash drive, the device can perform measurements, but it can notrecord the data.4.6 PrintBy connecting the device and the printer using a USB cable, you can print the measurementresults.You can configure printer setting from Printer Setup (12).4.7 Real-time MeasurementBy selecting the Realtime(3)icon on the Activities screen, real-time particle counts can bedisplayed graphically and digitally.*NB: This data can not be saved.This function is used for training in the use of respirators, determining whether or not arespirator can be fit tested, and for troubleshooting. Using this function allows you to confirmchanges in the fit factor due to minor adjustment of masks.*Do not use this function immediately prior to the mask fit test.To start a measurement,tap the [Start] button.To stop the measurement,tap the [Stop] button.To return to the Activitiesscreen (①), tap the [Exit]button.By selecting the [100],[500], or [1000] button, areference line indicating theselected pass value can beinserted on the chart.

4. Measurement14ModeDescriptionAmbient Particle CountDisplays the particle counts in the ambient environmentRealtime Particle CountDisplays the particle counts in the breathing zone of the maskFit factorDisplays the fit factor4.8 Toolbox (Advanced Modes)(11) ToolboxModeFunctionsClean CopyCopies data other than the fit test results from the original data baseCopyCopies all data saved in the databaseStatisticsShows the number of records of each information type (Validation Check,people, mask, protocol, fit test results) saved in the database and confirmsthe file sizeSaveStores the database in a USB flash drive.In the event that themeasurement data can not be saved in the USB flash drive in use, you canuse this command to save the measurement data in a substitute USB flashdrive.Save AsCreates and Stores a database by a different name from the current one.When the device starts for the first time, there is a demo database only;therefore, you can use this command to create and save a new database.This command can also be used to create a backup database.DeleteDeletes data from the USB flash drivePlease note that the deleted data can not be restored.4.9 Remote Control ModeIf the software for this device is installed in your PC, you can use your PC to remotely control thedevice. For details, refer to the separately provided Software User Manual.

155. Administration and Setup5. Administration and Setup5.1 Administration5.1.1 PeopleYou can check the existing entry of people.Select the person whose data you wish tocheck from the pull-down menu.Tap the [New] button to start a new entryas necessary.For a new entry, the first name, last name,and EMP.ID are required.Enter the other information as desired.Tap the [Create] button to allow these datato be entered.5.1

of each caution is illustrated inside the triangle. (e.g. the high temperature caution symbol is shown on the left.) symbol indicates a prohibition. Do not take the prohibited action shown inside or near this symbol. (e.g. the disassembly prohibition symbol is shown on the left.) symbol indicates a mandatory action. A specific action is given .

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