V, HV, HVRS Series & Hypac Rotary Vane Air Compressors

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V, HV, HVRS Series & hypacRotary Vane Air Compressorsindustry revolves around

The Unique Rotary AirCompressor AlternativeWhen considering the purchase of an air compressor there are threedetermining factors: application, operating requirements, and budget.Reciprocating compressors have traditionally been the ideal compressorchoice for intermittent duty applications such as service vehicles, tireshops, and general automotive repair. Rotary compressors are the optimalcompressor choice for continuous duty requirements such as auto body,paint, and plant air.Rotary compressors are typically available in two styles, rotary screw orrotary vane. Rotary screw compressors are often the most commonly appliedrotary compressor. Depending on the manufacturer’s philosophy, rotary screwcompressors vary in footprint, rotor speed, motor speed, and drive method. Wears in not out Direct Drive Slow Speed Small Footprint QuietR otary vane compressors are the unique alternativeto rotary screw compressors. All hydrovane rotaryvane compressors are direct drive and operate atslow rotational speeds. hydrovane compressorsare typically quieter, smaller, and have less movingparts than a rotary screw. For fluctuating demandapplications, hydrovane compressors are alsoavailable with regulated speed drives, which greatlyreduce energy costs.hydrovane has proven to be the compressor of choice in many of the mostdifficult environments and applications. From the frigid temperatures of theSwiss Alps to the extreme temperature swings and harsh conditions of thetransit industry, hydrovane continues to prove itself time and time again.hydrovane compressors are known to wear in over time .not wear out. Thevanes (or blades) of hydrovane seat into the rotor stator over time. This allowsthe hydrovane to operate at up to 5% higher efficiency than when new.EnergyEfficiency500 HoursEnergyCost*Up to 5% Higher Efficiency Over Time

The Versatility of hydrovane:hydrovane compressors have proven to be the most dependablerotary compressor in many of the most rigorous environments.hydrovane engineering can develop a custom package to fitalmost any application. Snowmaking – below zero operation Transit Packages – trains, street cars, trams, electric busses Cement Batching – dirty and dusty environments Shipboard / Yachts – corosive environments Smelting – high temperatures Sweet Gas – city/pipeline gas Sour Gas Applications– Oil fields– Coal fields– Landfill/digester– SewageThe Adaptability of hydrovane:hydrovane engineering has the capability to adapt a hydrovanecompressor or custom-built package to many uniquecompressed air applications. Hydraulic Drive Food Grade High Ambient Temperature Low Ambient Temperature Engine Driven DC Motors (24 to 600v) Remote Filtration Additional In-line Filtration.hydrovane — the intelligent compressorchoice for any application.

The hydrovane Principle The compressor is driven by an electric motor.It operates at a very low speed ensuring longcomponent life and reliability. T he rotor is the only part that is continuallymoving, reducing potential componentmalfunction to a minimum. T he rotor is designed with slots that fit thesliding vanes. The vanes ride on a film of oiland move smoothly in and out of the slots. T he rotor is positioned off-center within thestator. The rotor is directly driven by theelectric motor and rotates within the stator. D uring rotation, centrifugal force extendsthe vanes from their slots to form individualcompression cells. A s the cells move around the stator, thetrapped air is compressed and then expelledfrom the stator. The oil is then separatedfrom the compressed air. C ool, clean, compressed air is then piped toa receiver or directly to equipment in someapplications. F or applications with fluctuating air demand,regulated speed control is available toreduce energy consumption.

The hydrovane AdvantageRotary Vane Technology: Provides consistent supply of high quality,pulse free air Less moving parts Designed to handle difficult environments.Direct Drive: No gears and no belts mean less componentsto maintain, fail, or replace, and no power loss throughbelts or gears.Wears in .not out: Over time, the vanes of hydrovaneseat into the rotor stator, tightening clearance volumes,and ultimately reducing power consumption by as muchas 5%. This further improves specific power performanceresulting in energy cost savings.Slow Speed: Male rotor speeds in a rotary screwcompressor may be as high as 8000 RPM. Allhydrovane fixed speed models operate at a slow1760RPM. hydrovane regulated speed models operatefrom 870 to 2200RPM. Slow speed operation results inlow noise, low stress, and long life.Bushings instead of bearings: Bearings are commonlyfound in rotary compressors and in time need replaced.hydrovane uses bushings instead of bearingsinsuring long life and reduced maintenance costs.Small Footprint: The entire range of hydrovaneproducts provide the smallest footprint of any rotarycompressor line. All hydrovane enclosed products fitthrough a standard 36” door providing the mostversatile range of compressors in the market.Regulated Speed: all Vertical Series hydrovanemodels 10–60 hp can be supplied as regulated speedcompressors to further reduce energy costs andcarbon footprint.Platinum 10 Year Warranty:Up to a 10 year warranty isavailable on all standardhydrovane air compressors.hydrovane is an investmentthat can be trusted for longlife and trouble-free operation.PLWAEase of Maintenance: Common replacement items suchas - Air/Oil Separator, Air Filter, and Oil Filter, are all “Spinoff / Spin-On” allowing quick 15 minute maintenance.Low Noise: With noise levels from 65–75 dBA, allhydrovane compressors can be located at the pointof use.RATINUMRAANREVS: Reduced Energy Venting System (HV04–HV45)rapidly vents internal pressure minimizing offload powerto 25% as well as providing low starting current.LNT Y P

V Series: Horizontal UnenclosedFrom 2–10 hp, the V Series is redefining the future of air compressors inthis range. All V Series compressors are direct drive, simple to install, easyto maintain, and provide the robust reliability of any packaged hydrovanecompressor. V Series units are available as tripod mount or as a simplex orduplex tank configured system.WARATINUMRAANPL LNT Y PDirect DriveSlow Speed: 1760RPMTEFC Electric MotorLow NoiseVertical and Horizontal Tank OptionsNEMA 1 Electrical Enclosure Less than 3ppm Oil CarryoverV02–V04: 100 or 150 PSIGV05–V07: 150 PSIGStandard 2 Year WarrantyPlatinum 10 Year Warranty AvailableHV Series: Housed VerticalFrom 5–60 hp, the HV Series is the heart of the hydrovanecompressor line. No other rotary compressor provides the flexibilityand reliability of the HV Series. Direct DriveSlow Speed 1760RPMIP55 Electric Motor (TEFC)Low NoiseSmall Footprint Less than 3ppm Oil Carryover IP21 Electrical EnclosureATINUMRALNT Y PModelhydrovaneRotary ScrewRotary ScrewRotary ScrewHV22Competitor ACompetitor BCompetitor ectBeltBeltDirectkw/100 CFMDriveAirend RPM1760368218003600Motor RPM1760355018003600IP54 (TEFC)ODPTEFCODP6.410.013.312.9Standard Motor2Footprint (ft )100Specific Performance Showing Energy Savings80% PowerWARANPLMoisture Seperator (Ships Loose)Advanced Electronic ControllerReduced Energy Venting System (REVS)HV04–HV07: 100 or 150 PSIGHV11–HV45: 115 std. or 150 PSIGStandard 2 Year WarrantyPlatinum 10 Year Warranty Available6040Regulated SpeedLinear ReferenceModulation Intake20001020304050% Flow60708090100

HV RS Series:Regulated SpeedMost air installations operate between 40% and 75% of full load capacity.A savings of 50% or more in energy costs can be achieved by supplyingonly the compressed air needed to meet the air demand. From 10–60 hp, theHV RS Series include all of the features of the fixed speed hydrovane, yetdesigned to consume the least amount of electricity to meet the air demand. IP55 Electric Motor (TEFC) IP21 Electrical Enclosure Moisture Seperator (Ships Loose) Advanced Electronic Controller Reduced Energy Venting System(REVS) Less than 3ppm Oil CarryoverStandard Air and Oil Cooler87–150 PSIGStandard 2 Year WarrantyPlatinum 10 Year WarrantyAvailablePLWADirect DriveSlow Speed: 870–2200 RPMLow NoiseSmall FootprintBuilt-in EMC FilterLine Reactor (Choke) StandardInverter Drive for Efficient VSDOperationRHV Series: hypacFrom 5–10 hp, hypac hydrovane compressors are pre-packaged on a tankor on a tank with a dryer for a complete hassle free, easy to install system. Enclosed Forklift Slots 10hp RS (Regulated Speed) Standard 2 Year Warranty 8 0 Gallon Receiver,120 Gallon Option P latinum 10 Year WarrantyAvailable 100 or 150 PSIG h ypac with Dryer IncludesStandard 3-way Bypass andIntegrated Grade B Filter Optional Refrigerated Air Dryer Stainless Steel Tubing Small FootprintPL Optional Grade E ColdCoalescing FilterWARS1 ControllerA quality compressor is equipped with a controller that is easy touse, easy to navigate, and provides all information about compressorstatus visually and in detail with a press of a button. The hydrovaneS1 controller display is constantly illuminated providing pressure andtemperature at all times. The controller is capable of sequencing withmore than one compressor and can be set-up for remote start. Constant Display of Pressureand Temperature Low Pressure Restart (30PSIG) Auto/Manual Selection High Pressure Warning/Trip Max/Min Pressure Settings Service Due Remote Start Capable Error Log Auto Stop Run On Time Sequencing Oil Temp Warning/TripATINUMRAAN 5–10 hp (Fixed Speed)LNT Y PATINUMRAAN LNT Y P

Compressed Air System Diagram Sequencers and System ControllersSequencers operate by bringing machines on and off line basedon demand in the compressed air system. A sequencer willalso rotate operation from compressor to compressor. Systemcontrollers may add data logging capabilities, remote monitoring,and logic to optimize the compressed air system.Storage Compressed air system storage is important to the overallperformance of the compressed air system. Storage should takeinto account normal operating conditions and any large demandevents. Air audits are a critical tool for the proper sizing of yoursystem storage. Air DryersAir dryers are used to improve the quality of air in the system.The quality of air required is typically dependent on the downstream processes and equipment. PipingProperly sized, designed, and installed piping is critical to systemperformance. Piping should be designed for minimum pressuredrop at maximum flow conditions. Consideration should be givenfor piping materials, fittings, valves, regulators, and other pipingsystem components. Refrigerated air dryers remove moisture from the system bycooling the compressed air. Condensate forms as the air is cooledand the moisture is removed from the system. Refrigerated airdryers can produce pressure dew points (PDP) as low as 35 F. Desiccant air dryers remove moisture from the air via the absorptionprocess. Typically, a media is used to absorb moisture in compressedair. Desiccant air dryers can produce PDP’s as low as -100 F. DrainsDrains are used to remove liquids from filters, dryers, receivers,piping, and compressors. Liquid removal is important to systemperformance as well as downstream equipment and processes. Hydrovane Ancillary Equipment Sizing For CA Distribution ChannelFilters and SeparatorsReceiver Wetand/ or DryWater SeparatorGrade B Separator/FilterGrade C GeneralPurposeGrade D Dry ParticulateCompressorPressureCapacityQuick LockTubingV011006.30.5"30 80 galVAF20AVAF20BVAF20CVAF20DV011504.50.5"30 80 galVAF20AVAF20BVAF20CVAF20DV05/HV05150220.75"80 galVAF35AVAF35BVAF35CVAF35DV07/HV07150290.75"80 galVAF35AVAF35BVAF35CVAF35DHV11100461.00"80 galVAF60AVAF60BVAF60CVAF60DHV15100611.00"120 galVAF60AVAF60BVAF60CVAF60DHV18100901.25"120 galVAF100AVAF100BVAF100CVAF100DHV221001011.25"240 galVAF100AVAF100BVAF100CVAF100DHV301001431.50"240 galVAF170AVAF170BVAF170CVAF170DHV371001761.50"240 galVAF250AVAF250BVAF250CVAF250DHV451001991.50"400 galVAF250AVAF250BVAF250CVAF250DThe information contained above are typical recommendations for air treatment and condensate management. Please consult with your local hydrovane representative for sizing and application assistance prior to purchase.*Some models may require a high temperature dryer. Please consult machine data for aftercooler information.

Condensate ManagementAll air contains water vapor. One by-product of the compressionprocess is condensation. Often the water from a compressed airsystem will contain oil and other contaminates. The condensatemanagement system will aid in separating the water from theother contaminates so water may be discharged down the drainwhile the contaminates are dealt with appropriately. Contactfactory for details. Filtration and SeparationFilters are used to improve the quality of compressed air inyour system. Filters are used to remove solid particulate, liquid(both water and oil), aerosols, and vapors. Sizing and designof filters are important to system performance and longevity ofdownstream equipment and processes.held tightly at target, regardless of compressor control band,thus eliminating excess waste in leakage and artificial demand.The flow control also manages the release of potential energyin receivers to enhance system stability. Remote MonitoringRemote monitoring is a wireless solution that upgradesthe air compressor to an intelligent asset providing systemperformance data. Remote monitoring is offered as either asingle unit or a system based solution. Point of use equipmentPoint-of-use solutions are available for special processesand downstream equipment that have unique requirements.These include compressors, dryers, filters, drains, regulators,and lubricators. low ControlFFlow control valves provide physical separation of the supplyand demand portions of the system. Distribution pressure isFilters and SeparatorsGrade E High EfficiencyOil RemovalGrade FMax EfficiencyOil RemovalVAF20EDryers*MistEliminatorDrainsDual TowerHeatlessDesiccantRefrigeratedSingle TowerDesiccantWall MountDesiccantVAF20FVNC10VTS10VDWM7VMD / VED / VDXVAF20EVAF20FVNC25VTS 20VDWM20VMD / VED / VDXVAF20EVAF20FVNC10VTS10VDWM7VMD / VED / VDXVAF20EVAF20FVNC25VTS20VDWM20VMD / VED / VDXVAF35EVAF35FVNC25VTS30VDWM25VMD / VED / VDXVAF35EVAF35FVNC35VTS30VDWM30VMD / VED / AF250EVNC50VDWM50ElectronicNo Air Loss DrainVDH40VMD / VED / VDXVDH60VMD / VED / VDXVNC100VDH90VMD / VED / VDXVNC125VDH115VMD / VED / VDXVME250VNC150VDH165VMD / VED / VDXVAF250FVME250VNC200VDH260VMD / VED / VDXVAF250FVME250VNC200VDH260VMD / VED / VDX

V S115/208-230 1Ph208-230/460 URHS-3115/208-230 1Ph208-230/460 TAS208-230 1Ph208-230/460 04PURVS-8208-230 1Ph208-230/460 PURHS-8208-230 1Ph208-230/460 PURVS-8208-230 1Ph208-230/460 RHS-8208-230 1Ph208-230/460 RHS-8208-230/460 7.5SimplexV Series:Noise AirOilWeight LW HAfterLevel Outlet Cap.Starter(lbs.) (in.) (in.) (in.)cooler(dBA) NPT S-12208-230 1Ph208-230/460 5.5V05PDRHS-12208-230 1Ph208-230/460 V07PDRHS-12208-230/460 3PhTankHoriz.120-57.8773/4”11325762750YesNoNoise AirOilWeight LW HAfterLevel Outlet Cap.Starter(lbs.) (in.) (in.) (in.)cooler(dBA) NPT (Gal)HV 4208-230 1Ph200-230/460/575 0 1Ph200-230/460/575 /460/575 0/460/575 5200-230/460/575 8200-230/460/575 0-230/460/575 00-230/460/575 -230/460/575 -230/460/575 3Ph-226.6198.5731.5”62072433563YesYes

HV RS 7RS460 –230or 460 S200–230or 460 S200–230or 460 00–230or 460 S460 S460 S460 3Ph263.7243.5223.7731.5"62187433563YesYesRS Configuration 87-150PSIGHV Series:hypacNoiseAirOilWeight LLevel Outlet Cap.(lbs.) (in.)(dBA) NPT 230/460/575 3PhTankHoriz.8036.629.4673/4”460 3PhTankHoriz.8037.1 @34.8115 PSIG673/4”Mounting TankConfig. StylehpkWModelVoltage/Phase54HV04208-230 1Ph200-230/460/575 3PhTank7.55HV05208-230 1Ph200-230/460/575 sYes182055.23271.1YesYes*120 gallon tank optionalHV Series: hypac with e/Phase208-230 1Ph200-230/460/575 3Ph208-230 1Ph200-230/460/575 3PhMounting TankConfig. Weight LLevel Outlet Cap.(lbs.) (in.)(dBA) NPT 1.5663/4”194162.73271.1YesYes200-230/460/575 s460 3PhTankHoriz.8037.1 @115 PSIG34.8673/4”198762.73271.1YesYes*120 gallon tank optional

Aftermarket Parts & LubricantsProtect the investment in hydrovaneEase of Doing BusinessRegular maintenance and service of hydrovaneproducts is critical to the performance and longevityof the equipment. Only hydrovane can provide theassurance that the investment will provide a lifetime ofproductivity.Only hydrovane can provide the peace of mindof turning to one supplier and one source for allaftermarket needs. hydrovane has the support networkin place to handle all customer service, service, andtechnical support needs.ReliabilityValueOnly hydrovane can provide aftermarket parts andservices that are engineered for use in hydrovaneproducts. The parts and lubricant have been testedunder rigorous conditions at the factory to the highestquality standards.Only hydrovane can provide the high quality aftermarketparts and services for the life of the investment inhydrovane. Proper care of the hydrovane product is vitalto the equipment’s performance and efficiency. Lean on atrusted source—hydrovane.PerformanceOnly hydrovane can provide aftermarket parts designedspecifically for the hydrovane product. Use of OEMparts ensures that the investment in hydrovane willcontinue to perform year in and year out with the samereliability and efficiency.www.hydrovane.co.ukhydrovane USA1301 North Euclid AvenuePrinceton, IL 61356United States of Americahydrovane Canada871 Cranberry CourtOakville, Ontario L6L 6J7CanadaTel (866) 994-8807Fax (800) 443-7790Tel (905) 847-0688Fax (905) 847-8124Please recycle after use.8Member 2011 Gardner Denver, Inc.HY-01-45 2nd 4/11Printed in U.S.A.ACCREDITED

compressor choice for continuous duty requirements such as auto body, paint, and plant air. Rotary compressors are typically available in two styles, rotary screw or rotary vane. Rotary screw compressors are often the most commonly appli

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