Maxstar 300 Series - SEMIRCA
Maxstar 300 SeriesIssued February 2001 Index No. DC/24 QuickSpecsTIG/Stick WeldingPower SourceHeavy Industrial ApplicationsProcessesInput PowerPetro/Chem FabricationAerospaceFood/Beverage IndustryMechanical ContractorsPressure Vessel ManufacturingShipboard Installation/RepairAutomationTIG (GTAW) WeldingPulsed TIG (GTAW-P) Weldingwith DX and LX ModelsStick (SMAW) WeldingAmperage RangeRated OutputWeightRequires 3- or 1-Phase Power5 – 300 A250 A at 30 VDC, 60% Duty Cycle (3-Phase)200 A at 28 VDC, 60% Duty Cycle (1-Phase)Without Auxiliary Power: 85 lb (39 kg)With Auxiliary Power: 100 lb (45 kg)The Power of Blue . Available in Three Models:SD: Provides the basic features that arerequired for most DC TIG or Stickwelding applications.Inverter-based, DC power source hasstate-of-the-art operator interfaceallowing the user extra set-up capabilitiesin a compact machine. Features moreprecise control of output parameters thantraditional knobs and switches.DX: When the job demands greatercontrol the DX provides pulse on/off,pulse frequency, peak % time, background amperage, initial amperage,initial slope time, final slope timeand final amperage control.Programmable HF start parametersallows the operator to independently setHF starting conditions based upon processand memory selection.LX: Automation made simple. With theAutomation Interface Connector,the integrator can quickly interfaceto the output disable, weld start/stop,gas start/stop inputs; valid arc,pulse lock out, and end of weldsequence outputs.HF start only — provides non-contact arcstarting that eliminates tungsten or materialcontamination.Maxstar 300 SDMaxstar 300 LXMaxstar 300 DXTIGRunnerSuperior arc performance with DC TIG/Stickwelding performance, even on the difficultto run electrodes like E6010.Lift-Arc start — TIG arc starting without theuse of high frequency.Auto-Link provides flexibility to the operator.Connectable to 230 V or 460 V, 1- or 3-phasepower without having to remove the coversand relink the power source.Power source is warranted for 3 years, parts and labor.Original main power rectified parts are warranted for 5 years.Miller Electric Mfg. Co.International HeadquartersWeb SiteAn Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125www.MillerWelds.com
Specifications(Subject to change without notice.)For Multivoltage UnitsInputPowerRated Output at60% Duty CycleWeldingAmperageRangeMax. OpenCircuitVoltageAmps Input at Rated Output, 60 Hz230 V460 VKVAKWThreePhaseSinglePhase250 A at 30 VDC5–300 A95 VDC25.416.212.88.840.2—9.36.8200 A at 28 VDCDimensionsNet WeightH: 17 in (432 mm)W: 12-1/2 in (318 mm)D: 24 in (610 mm)Without Aux. Power:85 lb (39 kg)With Aux. Power:100 lb (45 kg)DimensionsNet WeightH: 17 in (432 mm)W: 12-1/2 in (318 mm)D: 24 in (610 mm)Without Aux. Power:85 lb (39 kg)With Aux. Power:100 lb (45 kg)For Single-Voltage UnitsRated Output at60% Duty CycleWeldingAmperage RangeMax. OpenCircuit VoltageAmps Input at Rated Output, 50 Hz400 VKVAKW250 A at 30 VDC5–300 A95 VDC16.911.78.6Certified by Canadian Standards Association to both Canadian and U.S. Standards.Conforms to European standards.Control PanelMaxstar 300 SDMaxstar 300 DX/LX515122661. Voltmeter2. Ammeter3. Process Control4. Output Control5. Encoder Control6. Amperage Control7. Adjust Control8. Sequencer Control9. Pulser Controls73437489Maxstar 300 SD (CE)Maxstar 300 DX/LX (CE)51512266373748489Control Panel Parameter ValuesA. Preflow (s)B. Initial Time (s)C. Initial Amperage (A)D. Initial Slope Time (s)E. Weld Amperage (A)20.0 – 250.0 – 25 (LX only)5 – 3000.0 – 255 – 300F. Pulse Frequency (Hz)G. Background Amperage (%)H. Peak Percent Time (%)I. Final Slope Time (s)J. Final Amperage (A)0.1– 5000 –1005 – 950.0 – 255 – 300K. Final Time (s)L. Postflow Time (s)M. Dig (%)0.0 – 25 (LX only)0.0 – 500 – 100
Performance DataDUTY CYCLE CHARTVOLT/AMP CURVES1003-PHASE250801-PHASE200VOLTSWELDING AMPS500450400350300150STICK – MAX60TIG – MAX40100TIG – MIN20DIG – MAX50102030405060 70 80 90 100030STICK – MIN50% DUTY CYCLE(1) DA1820L torch adapter(2) International-style connectors 35/50200250300350400TIGRunner Packages CE SD/DX Models Include:(2) International-style connectors 35/50(1) 14-pin amphenol with clamp(1) 5/8 in - 18 gas fittingNon-CE LX Model Includes:(1) DA1820L torch adapter(2) International-style connectors 35/50(1) 14-pin amphenol with clamp(1) 10-pin amphenol with clamp150AMPSIncluded AccessoriesNon-CE SD/DX Models Include:100CE LX Model Includes:(2) International-style connectors 35/50(1) 14-pin amphenol with clamp(1) 10-pin amphenol with clamp(1) 5/8 in - 18 gas fittingMaxstar 300 DX w/TIGRunner #903 842Includes Maxstar 300 DX, Auxiliary Power,Coolmate 3, Deluxe Carrying Cartand Cylinder Rack, International TIGTorch Adapter, and Remote Foot Control(completely assembled).Maxstar 300 DX w/TIGRunner and Torch#903 842-01-1Includes Maxstar 300 DX, Auxiliary Power,Coolmate 3, Deluxe Carrying Cartand Cylinder Rack, International TIGTorch Adapter, and Remote Foot Control(completely assembled). Also a 25-ft250-Amp, Water-Cooled DB20M25RDiamondback Torch, Work Clamp,10-ft Gas Hose, Regulator/Flowmeter,Cable Cover and an AK-4 Accessory Kit.3
Genuine Miller AccessoriesRemote ControlsRFCS-14 HD Foot Control #194 744For all Miller solid-state power sourcesafter serial number JK674521. This newdesign increases stability with a largerbase and durability with a heavier cord.Maximum flexibility is accomplished with areconfigurable cord that can exit the front,back or either side of the pedal. Foot pedalprovides remote current and contactorcontrol. Includes 20 ft (6 m) cord and14-pin plug.RFCS-14 Foot Control #043 554For all Miller solid-state power sourcesafter serial number JK674521. Foot pedalprovides remote current and contactorcontrol. Includes 20 ft (6 m) cord and14-pin plug.4RCCS-14 Remote Contactor and CurrentControl #043 688 14-pin plugFor all Miller solid-state power sourcesafter serial number JK674521. North/southrotary-motion fingertip control fastensto TIG torch using two Velcro straps.Great for applications that require a fineramperage control. Includes 26.5 ft (8 m)control cord.RCC-14 Remote Contactor and CurrentControl #151 086 14-pin plugFor all Miller solid-state power sourcesafter serial number JK674521. Side-to-siderotary-motion fingertip control fastens toTIG torch using two Velcro straps. Greatfor production or contractors that needquick ramp-up. Includes 26.5 ft (8 m)control cord.RMLS-14 Switch #129 337For all Miller solid-state power sourcesafter serial number JK674521. Momentaryand maintained-contact rocker switch forcontactor control. Push forward formaintained contact and backward formomentary contact. Includes 26.5 ft (8 m)cord and 14-pin plug.RMS-14 On/Off Control #187 208For all Miller solid-state power sourcesafter serial number JK674521. Momentarycontact switch for contactor control.Rubber-covered pushbutton dome switchideal for repetitive on-off applications.Includes 26.5 ft (8 m) cord and 14-pin plug.
Genuine Miller Accessories(Continued)Carts and RacksEducational ResourcesGas Tungsten Arc (TIG) Welding Book#170 555To order, call the Miller LiteratureDistribution Center at 1-920-751-2120, orFAX 1-920-751-2121. A comprehensive,86-page text on all aspects of the TIG process.Deluxe Carrying Cart and Cylinder Rack#043 867Accommodates inverter power source,cooler, and one gas cylinder. Includesbottom drawer for miscellaneous items.Running Gear/Cylinder Rack #042 537Has adjustable hand d deionized water toprotect against freezing to -37 F (-38 C) orboiling to 227 F (108 C). Also contains acompound that resists algae growth.(Will accept Dinse or other International connectors.)Extension Kit for International-StyleCable Connectors#042 419 50 mmAccepts #1 or #2 AWG size cable.Used to adapt or extend weld and/orwork cables. Kit includes one maleInternational-style plug and one in-linefemale International-style receptacle.International/Tweco Adapter #042 465A one-piece adapter whichhas an International-stylemale plug (to powersource) on one end and a female Twecoreceptacle (for weld cable connection) onother end.International/Cam-LokAdapter #042 466A one-piece adapter whichhas an International-stylemale plug (to power source) on one endand a Cam-Lok receptacle (for weld cableconnection) on other end.
Typical InstallationsTIG (GTAW) Basic EquipmentRemoteControlShieldingGas CylinderTIGTorchWorkStick ElectrodeStick (SMAW) Basic EquipmentWork7
Ordering InformationEquipment and OptionsStock No.DescriptionQty.#903 836#903 838#903 836-01-1#903 838-01-1#903 836-01-2#903 838-01-2#903 836-02-1#903 838-02-1#903 836-02-2#903 838-02-2#903 842#903 842-01-1Basic controls, 230/460 VAC, 50/60 HzBasic controls, 400 VAC, 50/60 Hz, CEBasic controls w/115 V auxiliary power, 230/460 VAC, 50/60 HzBasic controls w/115 V auxiliary power, 400 VAC, 50/60 Hz, CEFull feature controls, 230/460 VAC, 50/60 HzFull feature controls, 400 VAC, 50/60 Hz, CEFull feature controls w/115 V auxiliary power, 230/460 VAC, 50/60 HzFull feature controls w/115 V auxiliary power, 400 VAC, 50/60 Hz, CEFull feature controls w/115 V auxiliary power & required automation connectionsFull feature controls w/115 V aux. power & required automation connections, CEFull feature controls w/TIGRunner package (see pg 3)Full feature controls w/TIGRunner and 250 A torch package (see pg 3)#194 720#190 219#194 724DA-917FDA-1820LDA-26RSee Diamondback TIG Torch Selector GuideSee Parts GuideRemote ControlsRFCS-14 HDRFCS-14RCCS-14RCC-14RMLS-14RMS-14#194 744#043 554#043 688#151 086#129 337#187 208Heavy-duty foot controlFoot controlNorth/south fingertip controlSide-to-side fingertip controlMomentary/maintained rocker controlMomentary rubber dome switchCarts and RacksDeluxe Carrying Cart and Cylinder RackUniversal Carrying Cart and Cylinder RackRunning Gear/Cylinder RackInverter Rack#043 867#042 934#042 537#043 562Educational ResourcesGas Tungsten (TIG) Welding BookTIG Fundamentals Welding CD#170 555#196 567Power SourceMaxstar 300 SDMaxstar 300 DXMaxstar 300 LXMaxstar 300 DX w/TIGRunner Maxstar 300 DX w/TIGRunner and TorchTIG AccessoriesTIG Torch AdaptersDiamondback TIG TorchesConsumables, TungstenGas Cylinder, Gas Hose and FittingsStick AccessoriesStick ElectrodesCoolant SystemsCoolmate 3Coolmate V3Coolmate 4Aluminum-Protecting CoolantLow-Conductivity CoolantCooling System HosesInternational-Style ConnectorsInternational-Style Connector KitExtension Kit for International-StyleInternational/Tweco AdapterInternational/Cam-Lok Adapter#043 007#043 007-01-2#043 008#043 008-01-2#043 009#043 009-01-2#042 288#042 288-01-5#043 809#043 810115 VAC115 VAC, CE230 VAC230 VAC, CE115 VAC115 VAC, CE115 VAC115 VAC, CE#042 418#042 419#042 465#042 46650 mm50 mmA one-piece adapter with International-style male plugA one-piece adapter with International-style male plugDate:Total Quoted Price:Distributed by:Litho in USAPrice
Maxstar 300 SD Maxstar 300 SD (CE) Maxstar 300 DX/LX Maxstar 300 DX/LX (CE) For Single-Voltage Units Rated Output at 60% Duty Cycle 250 A at 30 VDC Max. Open-Circuit Voltage 95 VDC Welding Amperage Range 5–300 A Amps Input at Rated Output, 50 Hz 400 V KVA KW 16.9 11.7 8.6 Net Weight Without Aux. Power: 85 lb (39 kg) With Aux. Power: 100 lb .
Maxstar 210 STR 907682 Maxstar 210 907683 Maxstar 210 DX 907684 Maxstar comes with adjustable shoulder strap, 8 ft. power cord (no plug) and two 50 mm Dinse-style connectors. See page 7 for descriptions and kit contents. Maxstar 210 Models/Packages 907683 Maxstar 210 shown. Step #1 † Select Maxstar Build an Air-Cooled Package
Maxstar 280 Maxstar 280 DX Miller Electric Mfg. Co. An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA . (208–575 V) with no manual linking, . Syncrowave 250 Maxstar 280 Maxstar 280 DX Maxstar 280 Benefits
Maxstar 300 SD Maxstar 300 DX The Maxstar 300 Series combines advanced inverter technology with a high-end TIG power source to offer you superior arc performance. The Maxstar’s front panel interfac
de 250 A, enfriada por agua recomendada (#300 185). La Coolmate 1 requiere una fuente separada de electricidad. La Maxstar 200 no suministra potencia auxiliar. Conjuntos de Juegos de Contratista para Maxstar 200 DX (Enfriado por Aire) Maxstar 200 DX Juegos de Contratista #951 172 (C
rod storage area. Works with Dynasty or Maxstar 200 and Coolmate 1. Contact your local distributor for filler material holders. Universal Carrying Cart and Cylinder Rack #042 934 Holds power source, and gas cylinder up to 56 in (142.2 cm) high measuring 6 to 9 in (15.2 to 22.
The Maxstar 280 has a lower bottom end and can weld thinner metals. Weld longer at higher amperages. At 200 A the Maxstar 280 can weld continuously. Blue Lightning arc starting is tailored for each tungsten size to produce perfect starts. Precise adjustments can be made with all-digita
purchase any miller welding machine and receive a free 50 gift card to the miller online company . #907553 maxstar 280 dx 3809 #907538002 maxstar 280 tigrunner w/cps 4669 #907539001 maxstar . 225 ampac/30
ASME B31.8 Gas Transmission and Distribution Piping Systems ASME B31.9 Building Services Piping ASME B31.11 Slurry Transportation Piping Systems ANSI/AGA Z223.1 National Fuel Gas Code (same as NFPA 54) AWWA C 100 Cast-Iron Pipe, Fittings AWWA C 200 Steel Pipe AWWA C 300 Concrete Pipe AWWA C 400 Asbestos Cement Pipe AWWA C 500 Valves and Hydrants AWWA C 600 Pipe Laying AWWA C 900 PVC Pressure .
