Maxstar 210 Series - Miller
Issued Dec. 2016 Index No. DC/32.1Maxstar 210 Series QuickSpecsIndustrial ApplicationsProcessesPrecision fabricationPetro chemicalAerospaceFood/beverage industryDairyShipboardDC TIG (GTAW)Pulsed TIG (GTAW-P)except STR modelStick (SMAW)TIG/Stick WeldingPower SourceInput Power 120–480 V, 1-phase or 3-phase powerAmperage Range 1–210 A (DC)Rated Output 210 A at 18 V, 60% duty cycleNet Weight STR: 36 lb. (16.3 kg)Base/DX: 38 lb. (17.2 kg)DC TIG FeaturesPulse. Pulsing can increasepuddle agitation, arc stabilityand travel speeds while reducingheat input and distortion. Baseand DX models only. DX modelsprovide extended ranges.Exceptionally smooth andprecise arc for welding exoticmaterials.DC Stick FeaturesMaxstar 210 DXMaxstar 210Maxstar 210 STRUpdate and expand. Front panel memory card dataport provides the ability to easily update software andexpand product features. See memory cards on page 7.Visit MillerWelds.com/TIGSoftware for the latest softwareupdates and expansions.Pro-Set eliminates the guesswork when setting weldparameters. Use Pro-Set when you want the speed,convenience and confidence of preset controls.Simply select the feature and adjust until Pro-Setappears on the display.Sleep timer conserves electricity. This programmablefeature will power down the machine if it sits idle for aspecified time.Allows for any input voltagehookup (120–480 V)with no manual linking,providing convenience in any job setting. Ideal solutionfor dirty or unreliable power.Blue Lightning high-frequency (HF) arc starter fornon-contact arc initiation. Provides more consistentarc starts and greater reliability compared to traditionalHF arc starters. Base and DX models only.Meter calibration allows digital meters to becalibrated for certification.Wind Tunnel Technology protects internal electricalcomponents from airborne contaminates, extendingthe product life.Fan-On-Demand power source cooling systemoperates only when needed, reducing noise, energyuse and the amount of contaminants pulled thoughthe machine.Dual schedule allows operatorsto switch welding parametersfor specific electrodes withoutreadjusting the machine, minimizing downtime and enhancingquality. STR model only.DIG control allows the arccharacteristics to be changedfor specific applications andelectrodes. Lower the DIGsetting for smooth runningelectrodes like E7018 andincrease the DIG setting forstiffer, more penetratingelectrodes like E6010.Hot Start adaptive controlprovides positive arc startswithout sticking. Base and DXmodels only.Stick-Stuck detects if theelectrode is stuck to the partand turns the welding outputoff to safely and easily removethe electrode. Menu selectable.Power source is warranted for three years, parts and labor.Miller Electric Mfg. Co.Equipment Sales US and Canada MillerWelds.comAn ITW Welding Company1635 West Spencer StreetP.O. Box 1079Appleton, WI 54912-1079 USAPhone: 866-931-9730FAX: 800-637-2315International Phone: 920-735-4554International FAX: 920-735-4125
Specifications (Subject to change without IG(GTAW)208–480 V1– 210 AStick(SMAW)Rated OutputPhaseAmps Input at Rated Load Output, 50/60 Hz120 V 208 V 240 V 400 V 480 V KVA KW210 A at 18.4 V,60% duty cycle3-phase—1412765.2 4.91-phase—242012104.9 4.9120 V1– 210 A125 A at 15 V,60% duty cycle1-phase22————2.6 2.6208–480 V5– 210 A160 A at 26.4 V,60% duty cycle3-phase—1513865.5 5.21-phase—262213115.3 5.390 A at 23.6 V,60% duty cycle1-phase23————2.8 2.8120 V5–100 AMax. OpenCircuitVoltage80 VDC(11 VDC*)DimensionsNetWeightH: 13.6 in.(346 mm)W: 8.6 in.(219 mm)D: 19.5 in.(495 mm)STR:36 lb.(16.3 kg)Base/DX:38 lb.(17.2 kg)*Low OCV sense voltage for stick and Lift-Arc TIG.IP23 rating — This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered.Operating temperature range is 14 to 104 F (-10 to 40 C). Storage temperature range is -22 to 149 F (-30 to 65 C). Portions of the preceding text are contained inEN 60974-1: “Welding power sources for arc welding equipment.”Certified by Canadian Standards Association to both the Canadian and U.S. Standards.All CE models conform to the applicable parts of the IEC 60974 series of standards.Performance DataTIG (GTAW)Duty CycleStick (SMAW)Duty Cycle208–480 V210 A, 60%175 A, 100%210 A, 30%160 A, 60%125 A, 100%120 V150 A, 40%125 A, 60%100 A, 100%100 A, 40%90 A, 60%75 A, 100%Input PowerDC TIG Material Thickness RangeSTR:0.025 –1/4 in. (0.6 – 6.4 mm)Base/DX:0.002 –1/4 in. (0.05 – 6.4 mm)Stick ElectrodeMaximum DiameterGeneratorRequirement6010: 3/16 in. (4.8 mm)7018: 5/32 in. (4.0 mm)7024: 5/32 in. (4.0 mm)9 kWTIG Upgrade ChartWhy Upgrade?Amperage RangeUpgrade Benefits10 – 210 A1 – 210 A1 – 210 ABase and DX models offer wider range andimproved low-amperage performance.Lift-Arc OnlyLift-Arc orBlue Lightning HFLift-Arc orBlue Lightning HFBase and DX models provide the ability ofnon-contact arc starting.Internal ShieldingGas ValveNoYesYesBase and DX models control flow of shieldinggas for TIG welding.PulserNoEasy pulse with Pro-Set ,Off – 250 PPSFull featured with Pro-Set ,Off – 500 PPSHigher speed pulse provides better arc controland faster travel speeds.SequencerNoNoYesArc Starting2Maxstar 210 STR UPGRADE Maxstar 210 UPGRADE Maxstar 210 DXImproves repeatability on similar parts.
Maxstar 210 STR Control Panel 718293410511126131. Standby Switch7. Memory Card Port2. Voltmeter Display8. Activity Indicator3. Ammeter Display9. Encoder Control4. Output Contactor “On” Indicator10. Menu Button5. DC TIG (Lift-Arc Schedule 1) Process Menu ParametersAmperage10 – 210 A11. DC TIG (Lift-Arc Schedule 2) Process Menu ParametersAmperage10–210 A6. DC Stick (Schedule 1) Process Menu ParametersAmperage10 – 210 ADIGOff –100%12. DC Stick (Schedule 2) Process Menu ParametersAmperage10–210 ADIGOff–100%13. Process SelectorUser Menu (Hold Menu button three seconds.)Tech Menu (Hold Menu button five seconds.)DC TIG (Lift-Arc)1. Remote Trigger OUTPUT ON/STD1. Arc TimeDC Stick (Schedule 1 and 2)1. Remote Trigger OUTPUT ON/STD0.0–9,999 hours0.0–59 minutes0–999,999 cyclesResettable2. Error Log Error event recorder3. Sleep Timer 1/5/10/15/30/45MIN/1HR4. Stick Stuc OFF/ON5. OCV LOW/NORM6. Machine Reset7. Software Number8. Serial Number3
Maxstar 210 Control Panel 718293410511126131. Standby Switch2. Voltmeter Display3. Ammeter Display4. Output Contactor “On” Indicator5. DC TIG (HF Start) Process Menu ParametersAmperage1– 210 A**Pulse*Off – 250 PPSPostflowAuto/Off – 50 seconds6. DC Stick (Schedule 1) Process Menu ParametersAmperage5 – 210 ADIG*Off –100%7. Memory Card Port8. Activity Indicator9. Encoder Control10. Menu Button11. DC TIG (Lift-Arc) Process Menu ParametersAmperage1–210 A**Pulse*Off–250 PPSPostflowAuto/Off–50 seconds12. DC Stick (Schedule 2) Process Menu ParametersAmperage5–210 ADIG*Off–100%13. Process Selector*Pro-Set parameter selectable. **Amperage range is tungsten size dependent.User Menu (Hold Menu button three seconds.)Tech Menu (Hold Menu button five seconds.)DC TIG (HF Start)1. Tungsten Size .020 –1/8 in. or .05 – 3.2 mm2. Remote Trigger STD/HOLD/OUTPUT ON1. Arc TimeDC TIG (Lift-Arc)1. Tungsten Size .020 –1/8 in. or .05 – 3.2 mm2. Remote Trigger STD/HOLD/OUTPUT ONDC Stick (Schedule 1 and 2)1. Hot Start ON/OFF2. Remote Trigger OUTPUT ON/STD40.0–9,999 hours0.0–59 minutes0–999,999 cyclesResettable2. Error Log Error event recorder3. Sleep Timer 1/5/10/15/30/45MIN/1HR4. Stick Stuc OFF/ON5. OCV LOW/NORM6. Machine Reset7. Software Number8. Serial Number
Maxstar 210 DX Control Panel 17829310411561. Standby Switch2. Voltmeter Display3. Ammeter Display4. Process/Arc Starting5. Output ControlTIG: HF impulse, Lift-ArcStick: Adaptive Hot StartStandard remote,2T trigger hold,Output on6. Pulser ControlPulses per Second* DC : 0.1– 500 PPSPeak Time*5 – 95%Background Amps* 5 – 95%127. Memory Card Port8. Activity Indicator9. Encoder Control10. Amperage ButtonTIG1–210 A**Stick5–210 A11. Gas/DIGPreflow0.0–25.0 secondsPostflowAuto/Off–50 secondsDIG*Off–100%12. Sequencer ControlInitial Amps1–210 A**Initial Time0.0–25.0 secondsInitial Slope0.0–50.0 secondsWeld Time0.0–999 secondsFinal Slope0.0–50.0 secondsFinal Amps1–210 A**Final Time0.0–25.0 seconds*Pro-Set parameter selectable. **Amperage range is tungsten size dependent.User Menu (Press Gas and Amperage buttons.)Tech Menu (Hold Gas and Amperage buttons three seconds.)1. Tungsten Size .020 –1/8 in./GEN or .05 – 3.2 mm2. Remote Trigger 2T/3T/4T/4TL/4TE/4Tm3. Stick Hot Start ON/OFF1. Arc Time0.0–9,999 hours0.0–59 minutes0–999,999 cyclesResettable2. Error Log Error event recorder3. Sleep Timer 1/5/10/15/30/45MIN/1HR4. Stick Stuc OFF/ON5. OCV LOW/NORM6. Weld Timers OFF/ON7. Locks OFF/1–48. Meter Display9. External Pulse Control OFF/ON10. Machine Reset11. Software Number12. Serial Number5
Maxstar 210 Models/Packages Build an Air-Cooled PackageSelect desired stock number for each step.907683Maxstar 210 shown.Step #1 Select MaxstarSelect OneMaxstar 210 STRMaxstar 210Maxstar 210 DX301311Contractor Kit shown.Step #2 Select Cable Set/TIG Torch/Regulator OR Contractor KitFor Maxstar 210 STR Only — Select All (Cable Set/TIG Torch/Regulator)No. 2 Stick Cable Set195196Weldcraft A-150V (WP-17) TIG TorchWP-17V-25-2Flow Gauge Argon Regulator31-50-580907682907683907684For Maxstar 210 OR 210 DX — Select OneFoot Control Contractor KitFingertip Control Contractor KitMaxstar comes with adjustable shoulder strap, 8 ft. power cord (no plug)and two 50 mm Dinse-style connectors.301309301311See page 7 for descriptions and kit contents.Build a Water-Cooled PackageSelect desired stock number for each step.907683 Maxstar210 shown with301318 SmallRunner Cart andCoolant System.300429 remote shown.Step #1 Select Maxstar/Cart/Coolant SystemSelect OneMaxstar 210Maxstar 210 DX907683907684Select One2-Wheel Trolley CartSmall Runner Cart300971301318Select All (Coolmate/Bracket/Coolant)Coolmate 1.3Mounting Bracket for Maxstar 210(required for mounting to Coolmate 1.3)Low-Conductivity Coolant(must be ordered in quantities of 4)Step #2 Select Remote ControlSelect OneWireless Foot (recommended)RFCS-14 HD FootRCC-14 E/W FingertipRCCS-14 N/S FingertipRMS-14 PushbuttonRMLS-14 Momentary/MaintainedRHC-14 HandWireless 00430Step #3 Select Torch KitSelect OneW-250 Kit300185(recommended for 210 model)W-280 Kit300990300972301312043810Maxstar comes with adjustable shoulder strap, 8 ft. powercord (no plug) and two 50 mm Dinse-style connectors.6300185 kit shown.See page 7 for remote descriptions.See page 7 for kit contents.
Genuine Miller Accessories Protective Cover 301381Fits Maxstar 210 only.2-Wheel Trolley Cart300971Easy-to-maneuver two-wheelcart features single-cylinderrack, chain for cylinder, cableholders, torch holder, storagearea, and filler rod storage area.Works with Dynasty /Maxstar 210 and 280 with Coolmate 1.3cooler. Straps also included for mountingDynasty/Maxstar 200 with Coolmate 1 cooler.Small Runner Cart301318Designed for Dynasty/Maxstar210 and 280 with or withoutCoolmate 1.3 cooler. Cartfeatures single-cylinder rack,foot pedal holder, twocable/torch holders, and twoTIG filler rod holders.Coolmate 1.3300972 120 V1.3-gallon cooler designed tocool torches up to 280 amps.Note: Requires 301312 MountingBracket to mount to Maxstar 210.Performance TIG Gloves263345 X-Small263346 Small263347 Medium263348 Large263349 X-LargeCompletely unlined, goat grainleather with triple-padded palm.TIG Torches, Kits and ConnectorsRemote Controls and SwitchesContractor Kits301309 150 A RFCS-14 HD Foot Pedal Kit301311 150 A RCCS-14 Fingertip KitAll-in-one TIG/stick welding kit comes with eithera RFCS-14 HD foot control OR RCCS-14 fingertipcontrol, Weldcraft A-150 TIG torch, 200-ampstick electrode holder and 300-amp work clampwith 15-foot (4.6 m) cables, flow gauge regulatorwith 12-foot (3.7 m) gas hose, gas hose coupler,AK2C torch accessory kit and TIG torch connector.Wireless Remote Foot Control 300429For remote current and contactor control. Receiverplugs directly into the 14-pin receptacle of Millermachine. 90-foot (27.4 m) operating range.RCC-14 Remote Contactor and Current Control151086East/west rotary-motion fingertip control attachesto TIG torch using two hook-and-loop fasteners.Includes 26.5-foot (8 m) cord and 14-pin plug.Weldcraft A-150 (WP-17)150-Amp Air-Cooled TIG TorchesOne-Piece CableWP-17-12-R (12 ft.)WP-17-25-R (25 ft.)Note: A-150 (WP-17) one-piece torches require195378 connector.Two-Piece Cable and ValveWP-17V-12-2 (12 ft.)WP-17V-25-2 (25 ft.)Memory CardsMemory Card Expansion301151 14-Pin Automation ExpansionProvides the ability to access common automationfunctions through the 14-pin connection.301152 14-Pin Modbus ExpansionProvides the ability to access basic and advancedfunctions through the 14-pin connection.Memory Card (Blank) 301080A blank, commercially available memory card usedfor transferring software updates and expandablefeatures from your computer to the machine.RCCS-14 Remote Contactor and Current Control043688North/south rotary-motion fingertip controlattaches to TIG torch using two hook-and-loopfasteners. Includes 26.5-foot (8 m) cord and14-pin plug.RMS-14 On/Off Control 187208Momentary-contact switch for contactorcontrol. Rubber-covered pushbutton domeswitch ideal for repetitive on-off applications.Includes 26.5-foot (8 m) cord and 14-pin plug.RMLS-14 Switch 129337Momentary- and maintained-contact rockerswitch for contactor control. Push forward formaintained contact and backward for momentarycontact. Includes 26.5-foot (8 m) cord and14-pin plug.Weldcraft A-200 (WP-26)200-Amp Air-Cooled TIG TorchesOne-Piece CableWP-26-12-R (12 ft.)WP-26-25-R (25 ft.)Note: A-200 (WP-26) one-piece torches require195379 connector.No. 2 Stick Cable Set 195196Consists of 15-foot electrode cable with holder andwork cable with clamp. 200 A, 100% duty cycle.RFCS-14 HD Foot Control 194744Maximum flexibility is accomplished with areconfigurable cord that can exit the front, backor either side of the pedal. Foot pedal providesremote current and contactor control. Includes20-foot (6 m) cord and 14-pin plug.Two-Piece Cable and ValveWP-26V-12-2 (12 ft.)WP-26V-25-2 (25 ft.)Air-Cooled TIG Torch Connectors195378* All air-cooled torches (except A-200)195379 A-200 (WP-26)50 mm Dinse-style for one-piece air-cooled torch.*A-80 (WP-24) torches require 24-5 connector.Water-Cooled Torch Kits300185 W-250 (recommended)300990 W-280Kit comes with Weldcraft 25-foot (7.6 m) TIGtorch with Dinse-style connector, torch cablecover, work clamp with 15-foot (4.6 m) cable,flowmeter regulator with gas hose and torchaccessory kit (1/16-, 3/32- and 1/8-inch 2% ceriatedtungsten, nozzles, collets and collet bodies).RHC-14 Hand Control 242211020Miniature hand control for remote current andcontactor control. Dimensions: 4 x 4 x 3.25 inches(102 x 102 x 83 mm). Includes 20-foot (6 m)cord and 14-pin plug.Wireless Remote Hand Control300430For remote current and contactorcontrol. Receiver plugs directlyinto the 14-pin receptacle of Millermachine. 300-foot (91.4 m) operating range.Educational MaterialsTo order, please call Miller Literature at 866-931-9732or visit MillerWelds.com/resources/tools.Gas Tungsten Arc Welding (TIG) Publication250833Setup DVD 251116Video topics include tungsten selection, setupmenus, DC pulse, sequencer, balance andfrequency settings.7
TungstenTungstenAmp Range2% Ceriated (AC/DC)2% Lanthanated (AC/DC)1/16 in. (1.6 mm)70 –150 AWC116X7WL2116X73/32 in. (2.4 mm)140 – 250 AWC332X7WL2332X71/8 in. (3.2 mm)225 – 400 AWC018X7WL2018X75/32 in. (4.0 mm)300 – 500 AWC532X7WL2532X7Ordering InformationEquipment and OptionsStock No.DescriptionMaxstar 210 STRMaxstar 210Maxstar 210 DXMaxstar 210 DX International907682907683907684907684001Auto-Line 120 – 480 V, 50/60 Hz, CSA. 8 ft. power cordAuto-Line 120 – 480 V, 50/60 Hz, CSA. 8 ft. power cordAuto-Line 120 – 480 V, 50/60 Hz, CSA. 8 ft. power cordAuto-Line 120 – 480 V, 50/60 Hz, CE. 8 ft. power cordAccessoriesProtective Cover2-Wheel Trolley CartSmall Runner CartCoolmate 1.3Maxstar Mounting BracketTIG Coolant (Must be ordered in quantities of 4)301381300971301318300972301312043810For Maxstar 210 onlySee page 7See page 7120 V, 60 Hz, CSA. Requires coolantRequired for mounting the Maxstar 210 to the Coolmate 1.31-gallon plastic bottle. Protects against freezing to-37 Fahrenheit (-38 C) or boiling to 227 Fahrenheit (108 C)See page 7See page 7See page 7TIG GlovesNo. 2 Stick Cable SetMemory CardsTIG Torches, Kits and ConnectorsAir-Cooled Contractor KitsWeldcraft A-150 (WP-17) TIG TorchWeldcraft A-200 (WP-26) TIG TorchAir-Cooled TIG Torch ConnectorsWater-Cooled Torch V-25-2195378195379300185300990TungstenRemote ControlsWireless Remote Foot ControlRFCS-14 HDRCC-14RCCS-14RMS-14RMLS-14RHC-14Wireless Remote Hand 20300430Educational MaterialsGas Tungsten Arc Welding (TIG) PublicationSetup DVD250833251116Date:Distributed by: 2016 Miller Electric Mfg. Co.Qty.Foot pedalFingertip12 ft. (3.7 m) 1-piece cable. Requires 195378 connector25 ft. (7.6 m) 1-piece cable. Requires 195378 connector12 ft. (3.7 m) 2-piece cable and valve25 ft. (3.7 m) 2-piece cable and valve12 ft. (3.7 m) 1-piece cable. Requires 195379 connector25 ft. (7.6 m) 1-piece cable. Requires 195379 connector12 ft. (3.7 m) 2-piece cable and valve25 ft. (7.6 m) 2-piece cable and valveConnects all air-cooled Weldcraft torches (except A-200) toDinse-style connector. A-80 (WP-24) torches require 24-5 connectorConnects Weldcraft A-200 (WP-26) torch to Dinse-style connectorW-250 (recommended for Maxstar 210)W-280See aboveFoot control with wireless 90 ft. (27.4 m) operating rangeHeavy-duty foot controlSide-to-side (east/west) fingertip controlNorth/south fingertip controlMomentary rubber dome switchMomentary/maintained rocker switchHand controlHand control with wireless 300 ft. (91.4 m) operating rangeTotal Quoted Price:Price
Maxstar 210 STR 907682 Maxstar 210 907683 Maxstar 210 DX 907684 Maxstar comes with adjustable shoulder strap, 8 ft. power cord (no plug) and two 50 mm Dinse-style connectors. See page 7 for descriptions and kit contents. Maxstar 210 Models/Packages 907683 Maxstar 210 shown. Step #1 † Select Maxstar Build an Air-Cooled Package
Maxstar 280 Maxstar 280 DX Miller Electric Mfg. Co. An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA . (208–575 V) with no manual linking, . Syncrowave 250 Maxstar 280 Maxstar 280 DX Maxstar 280 Benefits
Maxstar 300 SD Maxstar 300 SD (CE) Maxstar 300 DX/LX Maxstar 300 DX/LX (CE) For Single-Voltage Units Rated Output at 60% Duty Cycle 250 A at 30 VDC Max. Open-Circuit Voltage 95 VDC Welding Amperage Range 5–300 A Amps Input at Rated Output, 50 Hz 400 V KVA KW 16.9 11.7 8.6 Net Weight Without Aux. Power: 85 lb (39 kg) With Aux. Power: 100 lb .
Maxstar 300 SD Maxstar 300 DX The Maxstar 300 Series combines advanced inverter technology with a high-end TIG power source to offer you superior arc performance. The Maxstar’s front panel interfac
de 250 A, enfriada por agua recomendada (#300 185). La Coolmate 1 requiere una fuente separada de electricidad. La Maxstar 200 no suministra potencia auxiliar. Conjuntos de Juegos de Contratista para Maxstar 200 DX (Enfriado por Aire) Maxstar 200 DX Juegos de Contratista #951 172 (C
purchase any miller welding machine and receive a free 50 gift card to the miller online company . #907553 maxstar 280 dx 3809 #907538002 maxstar 280 tigrunner w/cps 4669 #907539001 maxstar . 225 ampac/30
Maxstar 200 SD, DX, And LX And Non-CE Models. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds .
Maxstar 200 SD, DX, And LX (Including Optional Cart And Cooler) CE And Non-CE Models. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest fullFile Size: 1MB
CISC4/681 Introduction to Artificial Intelligence 1 Russell and Norvig: 2 Agents? agent percepts sensors actions environment CISC4/681 Introduction to Artificial Intelligence 2 Agent – perceives the environment through sensors and acts on it through actuators Percept – agent’s perceptual input (the basis for its actions) Percept Sequence – complete history of what has been .
