CMM Automation - Nikon Metrology

CMM AutomationIn-line and stand-alone measurement solutionsNIKON METROLOGY I VISION BEYOND PRECISION

AUTOMATEDMANUFACTURINGGreatest prospect for increased competitivenessThe smart factory1stMechanizationwater power,steam power2ndMass production,assembly line,electricity3rd4thComputer andautomationCyber PhysicalSystemsIndustry 4.0 defines what has been called thesmart factory.Within a smart factory manufacturing systemscommunicate and cooperate with one anotherand humans. Technology is used to monitorsystem status and perform corrective actionsusing decentralized decision making. In-linemeasurement provides immediate feedback,enabling optimisation of the manufacturingprocess in real-time. Supply chains benefitfrom, superior cost efficiencies, better qualityproducts and higher productivity.Automation benefits ed-loopmanufacturingCentralizeddata

IN-LINE CMM AUTOMATIONBenefits for productionIn-line CMM measurement allowsautomated manufacturing cells to increaseproduct quality and production efficiency.Rapid detection of process variationenables corrective actions in real-timewhile maintaining the continuous flow ofproduction.Improved quality control Continuous stream of reliable dataRapid detection of process variationIndependent verification of qualityEliminates operator influence on metrologyIncreased efficiency Control and optimize production in real-timeUpdate machine tool settings automaticallyEliminates transporting parts to and from the CMMMaintain the continuous flow of productionComplete traceability Central database with all manufacturing informationStore inspection data for every manufactured partTrack components as they progress productionShare track and trace data with upstream partnersSoftware - The core of theautomation processNikon Metrology provides a modular suite of software solutions forautomated in-line CMM measurement, manufacturers have theoption to choose just the functionality they need.CMM automation software allows integration of the CMM within anautomated manufacturing cell. The manufacturing cell control systemoperates the CMM remotely over a local network. CMM sequencingis easily configured to suit each installation and expandable asrequirements change.CAMIO software provides advancedprogramming and reportingfunctionality for a wide range ofCMM applications. For the mostadvanced automation systemslogic control is also available at theCMM program level using DMIS highprogramming language.level

Shop floor CMMDesigned around the demanding requirements of shop floorautomation, Nikon Metrology specializes in a range of ceramic CMMsfor in-line measurement. Ultra-stable ceramic designProtected moving guidewaysPneumatic anti-vibration standsFlexible multi-senor probingPrecision air-bearing technologyStacker robotPackagingControl interfaceWash plantCMM inspectionRework

CMM integrationDesign and production validationProven solutions for in-line CMM integration with automatedmanufacturing cells incorporating a variety of production equipmentand systems. CNC machine toolTransfer systemRobot handlerProgrammable logic controller (PLC)Material planningSafety systemWash plantsStorageIncoming goodsMachiningStatus alertsSafetyPersonnel and equipment are safeguarded from movingmachinery and hazardous areas by presence detectiondevices and other safety equipment. Barrier interlocksOpto-electronic presence detectionPressure-sensitive foot matExtended emergency stop circuitVisual, audio and wireless indication of CMM status and other processevents, automatic monitoring enables a quick response should theunexpected occur. Tower lightsText alertsPC alertsProduction board updates6

STAND-ALONE CMM AUTOMATIONBenefits for inspectionStand-alone CMM automation significantlyincreases CMM utilisation and simplifiesrunning inspection programs. Optimisationof component loading and programexecution keeps the CMM measuring asefficiently as possible, and with minimaldelays between each task.Selecting and running inspection programsis made easy by intuitive program menusand input devices for the operator, makingthe CMM a quality tool for productionoperators.Improved quality control Increased sample count inspectionRapid detection of process variationsBetter process controlMinimizes operator influence on metrologyMaximum throughput Fully automatic measurementShuttle-style loading palletsInspect multiple parts in one cycleEliminates manual pre-datumingLine-side measurementEasy to operate Automatic part and fixture recognitionProgram selection from interface panelHandheld devices for data inputPallet transfer and loading systemCMM program menuIntuitive program menu allows users with minimal training to operate the CMM safely. Convenient touch screen interfaceComponent loading instructionsCMM program queuingMulti-part loadingAdvanced error recovery

Pallet systemInput devicesPallets provide an efficient method of loading and transportingcomponents, and ensure the component is positioned andsupported correctly during measurement.Easy to use input devices for manual program selection, enteringproduction information and part recognition. Repeatable kinematic locationPneumatic/manual clampingFool proof pallet designPart recognitionPallet storage racksLoading trolleyConveyor system Bar code scannerOperator interface panelCustomized software interfaceMaterial management system (MRP)Radio frequency identification (RFID)Interface panelRFID readerBar code scannerRFID tagStatus lightsTower lights provide a visual indication of the CMMstatus for users. GREEN - measurement in progress AMBER - waiting instructions RED - emergency stop or faultAnti-vibration mountsPneumatic anti-vibration stands isolate the CMM from any lowfrequency vibration from nearby machinery and equipment, anenvironmental factor which can compromise CMM performance. Automatic re-levelling after shifting C. of G. Precision height control /-0.005mm Special damping for rapid settlingand stability Resumes height after airsupply interruptionEnclosuresEnclosures provide a temperature controlled environment andprotection from airborne contaminants. Innovative low cost designsand custom solutions are available. Air conditioningPositive air pressureBi-folding/pneumatic doorSafety interlockRemovable service panels

COORDINATE MEASURING MACHINESNikon Metrology specializes in high accuracy ceramic CMMs for automation. A range of bridge and horizontalarm CMMs are available to accommodate components of different size, weight and accuracy. Tactile andnon-contact multi-sensor probing and scanning technology optimize the measurement of each characteristicindependent of material and geometry.Ceramic technologyNikon Metrology uses ceramic for the movingguideways of the CMM. Ceramic providesgreater resistance to thermal effects andimproved structural integrity, resulting inoutstanding performance in all manufacturingenvironments. The combination of ceramic, witha near perfect stiffness-to-weight ratio, andsingle orifice grooved face air bearings, provideshigh speed measurement and extremely precisemotion control.ALTERAALTERA HC90 Compact design Sizes from 7.5.5 Accuracy from 2.0 L/400 Large capacity Sizes up to 70.20.15 Accuracy from 1.9 L/375 Single or twin arms Sizes up to 100.16.30 Accuracy from 1.9 L/250Multi-sensor probingAll Nikon Metrology CMMs support multi-sensor probing. The choice of probing extends the capability of the CMM to different materials andgeometry. High speed scanning increases productivity and provides an invaluable dimensional insight when evaluating geometric features and freeform surfaces.Tactile probe systemsIndexing headPH10T PH10M PH10MQMulti-sensor probe systems5-axis headFixed headPH20SP80Indexing headPH10M5-axis headPH10MQPHSREVO-2MH20iTouch probeScanning probeTouch probeScanning probeTouch probeScanning probeLaser scannerTouch probeLaser scannerTouch probeSurface finish probeTP20 TP200SP25MTP200SH80TP20 TP200SP25MInSight L100TP20 TP200InSight L100RSPSFPTP7TP7LC15DxLC15DxLC60DxLC60DxXC65Dx /XC65Dx-LSXC65Dx /XC65Dx-LSVision probeRVP

CMM Automation EN 0816 – Copyright Nikon Metrology NV 2018. All rights reserved. The materials presented here is summary in nature, is subject to change and intended for general information only.NIKON METROLOGY NVNIKON CORPORATIONGeldenaaksebaan 329B-3001 Leuven, BelgiumTel: 32 16 74 01 00 Fax: 32 16 74 01 03Sales.NM@nikon.comShinagawa Intercity Tower C, 2-15-3, Konan,Minato-ku, Tokyo 108-6290 JapanTel: 81-3-6433-3701 Fax: trology/NIKON METROLOGY EUROPE NVTel: 32 16 74 01 01Sales.Europe.NM@nikon.comNIKON METROLOGY, INC.Tel: 1 810 2204360Sales.US.NM@nikon.comNIKON METROLOGY GMBHTel: 49 6023 91733-0Sales.Germany.NM@nikon.comNIKON METROLOGY UK LTD.Tel: 44 1332 811349Sales.UK.NM@nikon.comNIKON METROLOGY SARLTel: 33 1 60 86 09 76Sales.France.NM@nikon.comMore offices and resellers at www.nikonmetrology.comNIKON INSTRUMENTS (SHANGHAI) CO. LTD.Tel: 86 21 5836 0050Tel: 86 10 5869 2255 (Beijing office)Tel: 86 20 3882 0550 (Guangzhou office)NIKON SINGAPORE PTE. LTD.Tel: 65 6559 3618NIKON MALAYSIA SDN. BHD.Tel: 60 3 7809 3609NIKON INSTRUMENTS KOREA CO. LTD.Tel: 82 2 2186 8400ISO 14001 Certifiedfor NIKON CORPORATIONISO 9001 Certifiedfor NIKON CORPORATIONMicroscope Solutions Business UnitIndustrial Metrology Business Unit

NIKON METROLOGY NV Geldenaaksebaan 329 B-3001 Leuven, Belgium Tel: 32 16 74 01 00 Fax: 32 16 74 01 03 Sales.NM@nikon.com More offices and resellers at www.nikonmetrology.com NIKON METROLOGY EUROPE NV Tel: 32 16 74 01 01 Sales.Europe.NM@nikon.com NIKON METROLOGY GMBH Tel: 49 6023 91733-0 Sales.Germany.NM@nikon.com NIKON METROLOGY SARL Tel .