The Nikon Laser Radar Is A Versatile Metrology System Used For Fast .

Laser Radar MV331/351Automated large volume inspectionNIKON METROLOGY I VISION BEYOND PRECISION

The Nikon Laser Radar is a versatile metrology system used forfast, automated and non-contact inspection of objects rangingin size from a car door to an entire aircraft wing.As such, the Laser Radar overcomes the limitations oftraditional metrology systems like CMMs, laser trackersand photogrammetry systems by improving throughput,reducing the labor requirements and increasing measurementrepeatability.This revolutionary measuring instrument is suited forrepetitive, complex, hard-to-reach, delicate and labor-intensiveinspection tasks in automotive, aerospace, renewable energyand many other large scale applications.“With faster measurements,better quality data andimproved usability,the MV331 / MV351 LaserRadar offers a superior userexperience for automated,non-contact large scalemetrology”Laser Radar serves a wide arrayof applications Automotive full body and closure / panel inspectionsTool and mould inspection & certificationAutomated part inspection & verificationPredictive shim calculations for composite assembliesMetrology Assisted Assembly of large partsDigitization of existing tools, parts and assembliesRoutine and event driven inspections such as first article inspection, incomingand outgoing inspection, troubleshooting, failure investigations Tool building and alignment

SLASHING INSPECTION TIMEAutomated, non-contact inspection saveson process and labor overheadThe Laser Radar offers non-contact inspection, true single-person operation,and supports off-line programming for completely automated and unattendedoperation, reducing operating costs. The Laser Radar’s patented technologyenables direct surface and feature measurements at high data rates. As aresult, the Laser Radar eliminates the need for photogrammetry targets,spherically mounted retro-reflectors (SMRs) and handheld probes.Flexibility in measuring surfaces andfinishesRecapturing one billionth of the reflected laser beam is enough for the LaserRadar to accurately perform a measurement. This means the Laser Radar canscan almost any surface type from dark to light and shiny to dull. The system’shigh signal/noise ratio yields repeatable range measurements on composites,metals and even highly reflective painted surfaces.Designed for accurate featureinspectionCorrectly manufactured geometric features are critical for high-qualityassembly and part mating. The Laser Radar can automatically perform feature,edge and surface measurements. With the Laser Radar, the inspection offeatures is much faster than traditional methods and can be completelyautomated - without the need for an operator during runtime. Specific featurescan patterns minimize data sets and maximizes acquisition speed.Existing inspection stations can be easily converted to measure with theLaser Radar as it can directly measure traditional references like tooling balls,photogrammetry dots, datum holes or even reflective tape. In addition, theLaser Radar’s unique ability to precisely measure through mirrors allow it tosee around corners and to measure occluded geometry.Robot integration for in-processmeasurementFor fully automated inline or line-side inspections, Laser Radarscan be easily installed on a standard 6-axis robot arm withthe built-in robot mounting interface. The robots are used toautomatically position the Laser Radar so it can then inspectareas otherwise hidden from the line of sight. The Laser Radarautomatically measures alignment points after every move,guaranteeing all measurements are collected in the absolutecoordinate system, independent of the robot and to horizontalarm CMM equivalent accuracy and repeatability.For operation in manufacturing environments, the Laser Radaris equipped with external air filters that are easy replaceableeven when the Laser Radar is connected to the robot mount. Inaddition to the new filters, positive air pressurization can be usedto keep dust and other airborne particles out when working inharsh manufacturing environments.Seamless integration with commonmetrology softwareCustomers can choose from a host of large scale metrologysoftware solutions or use the software SDK to directly control theLaser Radar. Spatial Analyzer, Polyworks and Metrolog softwareare all commonly used in conjunction with Laser Radar. Thisflexibility allows customers to use the software of their choiceand benefit from the advantages of the Laser Radar withouthaving to re-train on new software. The Laser Radar comes withan easy-to-transport, small-footprint cabinet including a highperformance laptop PC and peripherals.

RICH FEATURES, ABSOLUTE BENEFITSExpanded line of sight around andbehind objects using mirrorsMulti-zoom observation camerafacilitates manual measurementsEasy replacement of external air filtersPositive air pressurization for use inharsh environmentsUltra fast Vision Scan inspection modecaptures up to 2000 points per secondBuilt-in robot mounting interface adapts tomost common industrial robotsAbsolute measurements by identifyingtooling balls on the measured partAvailable in 30 m and 50 mrange version (60m and100m diameter reach)Supports different stand typesand mounting structures to adaptinstrument heightSupports a variety of large volumemetrology softwareKEY BENEFITSRepeatable measurements – Measuring the exact same pointson every part without human interaction enables better processcontrolInspecting new materials - Contactless measurements inspectuncured carbon fiber and other delicate surfaces withoutdamaging riskAutomated measurements - Completely automatedinspections dramatically reduce inspection time required toperform measurements of large partsOptimized measuring uptime – Create and prove outinspection plans completely offlineusing CADImproved safety – Parts are measured without an operatorstanding on the part or ladder to hold a target / probeSeamless integration with today‘s manufacturingprocesses – In-process inspection using Laser Radars on robotsand integrated on large machining tools

FIT FOR ANY LARGE VOLUME INSPECTION JOBFast inspection of aircraft partsLaser Radar’s capability to accurately and efficiently measure very large parts is a key assetfor many leading aircraft manufacturers. Aviation metrology applications include majorsection joins, predictive shimming, engine inlet cowling & thrust reverser inspection andmany more.Automotive inline and next-to-the-line CMMThe Laser Radar can not only measure surface points but also complex features like weldnuts and threaded studs. In combination with a robot, the automation capabilities makethe Laser Radar ideal for car body & panel inspections. The ability to program the LRcompletely offline makes it easy to inspect different vehicle models or sub-assemblies withthe same measurement system.Ideal for composite inspectionLaser Radar serves as an award-winning metrology component in the production ofright-first-time composite parts. Laser Radar is integrated into innovative compositemanufacturing methods to increase composite part production quality and throughput.Measuring antennae in a single inspection runThe size and fragility of parabolic communication antennae used in space reduces thenumber of metrology systems that are fit for the job. The laser radar’s automated noncontact measurements provide better accuracy and requires only a fraction of the labor oftraditional inspection methods.Solar mirror inspection to increase outputIn the fast-growing concentrated solar energy business, Laser Radar checks the geometricintegrity of flat and parabolic mirrors and is then used to align the mirrors for maximumefficacy. Critical in this regard is its capability to directly measure the mirrors withoutevery touching them.Verifying space telescopes’ sensitive hardwareThanks to its ability to measure both highly reflective and dark material surfaces atlarge stand-off distances, the Laser Radar makes critical geometric verifications of spacetelescopes’ mirror features and large mechanical structures without the risk of accidentaldamage to sensitive, high-value components.Measuring heated surfaces near blast furnacesThe non-contact technology of Laser Radar is perfectly capable of measuring very hotsurfaces. The Laser Radar performs geometry quality-related inspection in the variousproduction steps that occur from the blast furnace to base sheet metal and otherintermediary products.Optimizing wind turbine geometryTo speed up geometry verification, Laser Radar accurately characterizes the geometrydeviation of giant wind turbine blades in a single production shift without an operatorever having to mark section lines or even touching the part. In this limited time period,the LR is able to acquire many 10’s of thousands of individual inspection points on theblade’s pressure and suction sides.

MeasurementspeedRangeScanning*Surface pointsMV331MV331 HSMV331p HSMV351 HS30 m30 m30 m50 m2000 pts/s2000 pts/s2000 pts/s2000 pts/s0.5 sec0.2 sec0.2 sec0.2 secTooling ball7 sec2 sec2 sec2 secFeature (hole)20 sec2.2 sec2.2 sec2.2 secReplaceable filtersReplaceable filtersReplaceable filters attachment forair pressurizationReplaceable filtersCost-efficiencyPerformanceContinuous inlineoperationLong rangeEnvironmentalDesigned for* Measurement speed depends on hole size and settingsLaserEnvironmentalMeasurement laser (infrared)Pointing laser (red)Wavelength1,550 nm700 nmPower 10 mW 1.0 mWAltitudeClass 1Class 2HumidityIEC ClassDistance measurement performanceMeasurement accuracy (2σ)Storage5 to 40 C-10 to 60 C-400 to 3,000 m-400 to 11,000 m10 - 90% (non-condensing)Angle measurement performance10 μm 2.5 μm/mAzimuth uncertainty (2σ)6.8 μm/m4000 pts/secElevation uncertainty (2σ)6.8 μm/mMV331: 2-30 mMV351: 2-50 mAzimuth working envelope 180 Elevation working envelope 45 Maximum data rateWorking rangeOperationalTemperatureCombined 3D UncertaintyRange (m)25101520302σ Volumetric uncertainty (μm)*2453102152201301* Tooling ball target grade 25 or less* Laser Radar must be calibrated and operating in a stable environmentNIKON METROLOGY NVNIKON CORPORATIONGeldenaaksebaan 329B-3001 Leuven, BelgiumTel: 32 16 74 01 00 Fax: 32 16 74 01 03Sales.NM@nikon.comShinagawa Intercity Tower C, 2-15-3, Konan,Minato-ku, Tokyo 108-6290 JapanTel: 81-3-6433-3701 Fax: trology/NIKON METROLOGY EUROPE NVTel: 32 16 74 01 01Sales.Europe.NM@nikon.comNIKON METROLOGY, INC.Tel: 1 810 2204360Sales.US.NM@nikon.comNIKON METROLOGY GMBHTel: 49 6023 91733-0Sales.Germany.NM@nikon.comNIKON METROLOGY UK LTD.Tel: 44 1332 811349Sales.UK.NM@nikon.comNIKON METROLOGY SARLTel: 33 1 60 86 09 76Sales.France.NM@nikon.comMore offices and resellers at www.nikonmetrology.comNIKON INSTRUMENTS (SHANGHAI) CO. LTD.Tel: 86 21 5836 0050Tel: 86 10 5869 2255 (Beijing office)Tel: 86 20 3882 0550 (Guangzhou office)NIKON SINGAPORE PTE. LTD.Tel: 65 6559 3618NIKON MALAYSIA SDN. BHD.Tel: 60 3 7809 3609NIKON INSTRUMENTS KOREA CO. LTD.Tel: 82 2 2186 8400ISO 14001 Certifiedfor NIKON CORPORATIONISO 9001 Certifiedfor NIKON CORPORATIONMicroscope Solutions Business UnitIndustrial Metrology Business UnitLaser Radar EN 0117 – Copyright Nikon Metrology NV 2018. All rights reserved. The materials presented here are summary in nature, subject to change and intended for general information only.SPECIFICATIONS

NIKON METROLOGY EUROPE NV Tel: 32 16 74 01 01 Sales.Europe.NM@nikon.com NIKON METROLOGY GMBH Tel: 49 6023 91733-0 Sales.Germany.NM@nikon.com NIKON METROLOGY SARL Tel: 33 1 60 86 09 76 Sales.France.NM@nikon.com NIKON METROLOGY, INC. Tel: 1 810 2204360 Sales.US.NM@nikon.com NIKON METROLOGY UK LTD. Tel: 44 1332 811349 Sales.UK.NM@nikon.com .