Technical Specifications For Ductile Iron Pipes And Fittings
Technical Specifications for Ductile IronPipes and FittingsWe supply ductile iron pipes and fittings from 80mm to2600mm diameters. Stock items can be delivered next day orwe can provide a tailor-made solution for your entire projectincluding sourcing, supply, delivery and after-sales service.We have a number of exclusive distribution agreements inplace and all products conform to DWI standards.FT Ductile Ltd is accredited to ISO 9001, ISO 14001 andOHSAS 18001Copyright 2015 FT Ductile Ltd. All rights reserved.
Table of ContentsCONTENTSTyton Socket Spigot Pipe . 3EN 545 (water pipe) . 3EN 598 (sewer pipe) . 4Tyton Gaskets . 5VIP Heinke Tyton-Sit Anchor Gasket . 5Tyton Pipe Specification . 6EN 545. 6EN 598. 6Tyton Fittings . 790o Double Socket Bends . 745o Double Socket Bends . 722.5o Double Socket Bends . 911.25o Double Socket Bends . 990o Double Socket Duckfoot Bends . 10All Socket Angle Branch . 10Double Socket Tapers . 11All Socket Tees . 12Flange (PN16) on Double Socket Tees . 14All Socket Crosses. 16Flange on Double Socket Level Invert Tee . 17Flanged / Tyton Socket . 18Standard Flanged Socket . 18Flange Sizes . 19Flange Joint Sets . 21Flange Bolt Torques . 22Flange Pipe . 23Double Flanged Fabricated Pipe (PN16) . 23Flanged Spigot Fabricated Pipe (PN16) . 23Double Flanged Cast Pipe (PN16) . 24Flange Fittings . 2590o Double Flanged Short Rad Bend (PN16). 2545o Double Flanged Bend (PN16). 2522.5o Double Flanged Bend (PN16) . 2711.25o Double Flanged Bend (PN16) . 2790o Double Flanged Duckfoot Bend (PN16). 2801543 4168941www.ftductile.co.uk
90o Double Flanged Long Radius Bend (PN16) . 28Double Flanged Long Radius Access Bend (PN16) . 28All Flange Level Invert Tee . 32Blank Flange . 33Flanged Bellmouth (PN16) . 33Double Flanged Concentric Taper (PN16) . 34Double Flanged Eccentric Taper (PN16) . 34All Flanged Radial Tee (PN16) . 36All Flanged Tee with 45o Angle Branch (PN16). 36All Flanged Y (PN16) . 36All Flanged Equal Cross (PN16) . 37Split Puddle Flange . 37Pipe Block . 37Flange Adaptors and Couplings . 38dimensional differences DI fittings Series A and B fittings . 40Steel Fittings . 45Ductile Pipe Relevant Standards . 4601543 4168942www.ftductile.co.uk
TYTON SOCKET SPIGOT PIPEEN 545 (WATER PIPE)DN mmPipeOD perpipe kg80mm–1600mm tyton push fit socket spigot T type 35738842945104811521255146215651668EN 545 : 23722758366941754668Following pipe dia K type joint only (bolt 9K9611088** Only 5.5m lengths are available from stock. 6m lengthsare available to order.01543 4168943www.ftductile.co.uk
EN 598 (SEWER PIPE)DN mmPipeOD perpipe kg80mm–1600mm tyton push fit socket spigot T type 35738842945104811521255146215651668EN 598 sewer 81573188923722758366941754668** Only 5.5m lengths are available from stock. 6m lengths are available to order.01543 4168944www.ftductile.co.uk
TYTON GASKETSVIP HEINKE TYTON-SIT ANCHOR GASKETThe tyton-sit anchor must only be used with a tyton socket profile joint and cannot be used with aRapid or AJ type socket profile.DN mmAngulardeflectionOperating pressuremaximum workingpressureMaximum 252121212101543 4168945www.ftductile.co.uk
TYTON PIPE SPECIFICATIONEN 545Push-in joint is assembled by pushing the spigot through the gasket in the counter socket. It permitssignificant angular deflection both during and after installation and also can accept a light offset ofthe centreline.Pipes: Pipes shall conform to BS EN 545:2010; wall thickness shall be class C40 for the sizes DN80mm to DN 400mm, class C30 for the sizes DN 450mm to DN 600mm and class C25 for the sizes DN700mm to DN 2000mm. Suitable for push-on (flexible) jointing in standard lengths of 5.5m. Pipesover DN 2000mm will be class K9 unless otherwise specified.Internal Lining: Pipes shall be centrifugally cement mortar lined as per the requirement of BS EN545:2006 with blast furnace cement conforming to the requirements of BS EN 197. The pipes shallbe epoxy seal coated with Copon Hycote 162PWX (WRAS approved).External Coating: DN 80mm to DN 800mm – pipes shall be externally coated with a zinc/aluminium(ZnAl) pseudo alloy of 400gm/m2 in the ratio of 85:15 with a finishing layer of 70 microns minimumof blue epoxy as per the requirement of BS EN 545:2006.DN 900mm to DN 2600mm – pipes shall be externally coated with zinc of 200gm/m2 with a finishinglayer of 70 microns minimum of blue epoxy as per the requirement of BS EN 545:2006.Rubber gasket: Sealing rings of EPDM quality conforming to the requirement of BS EN 681-1 typeWA, and WRAS approved, will be provided suitable for push-on flexible joints.Internal socket ends of pipe and external spigot joint area: WRAS approved Copon Hycote162PWX epoxy coating of 100 microns DFT.EN 598Pipes: Pipes shall conform to BS EN 598:2010; wall thickness shall be class C40 for the sizes DN80mm to DN 400mm, class C30 for the sizes DN 450mm to DN 600mm and class C25 for the sizes DN700mm to DN 2000mm. Suitable for push-on (flexible) jointing in standard lengths of 5.5m.S&S Sewerage Pipes: Pipes shall conform to BS EN 598:2007 A1:2009, suitable for push-on(flexible) jointing in standard lengths of 5.5m.Internal Lining: Pipes shall be centrifugally cement mortar lined with high alumina cement, as perthe requirement of BS EN 598:2007 A1:2009.External Coating: DN 80mm to DN 800mm – pipes shall be externally coated with a zinc/aluminium(ZnAl) pseudo alloy of 400gm/m2 in the ratio of 85:15 with a finishing layer of 70 microns minimumof red epoxy as per the requirement of BS EN598:2007 A1:2009.DN 900mm to DN 1000mm – pipes shall be externally coated with zinc of 200gm/m2 with a finishinglayer of 70 microns minimum of red epoxy as per the requirement of BS EN 598:2007.Rubber gasket: Sealing rings of EPDM quality conforming to the requirement of BS EN 681-1 typeWG will be provided suitable for push-on flexible joints.01543 4168946www.ftductile.co.uk
TYTON FITTINGS90 O DOUBLE SOCKET BENDSDNLMass 626180013203342200013604204The following will be a K type joint22001400588424001460720526001520870545 O DOUBLE SOCKET 610660710755805Mass 698612732025174022962970396246655721
01543 4168948www.ftductile.co.uk
22.5 O DOUBLE SOCKET 00110012001400150016001800200022002400260001543 526027028035033035538040011.25 O DOUBLE SOCKET 001100120014001500160018002000220024002600Mass 5Mass .uk
90 O DOUBLE SOCKET DUCKFOOT .51001331802303094426188321113143517812153ALL SOCKET ANGLE 709501025118001543 ww.ftductile.co.uk
DOUBLE SOCKET 480360260360Mass 4457570711742951Please contact the office for details on diameters above 1600mm.01543 41689411www.ftductile.co.uk
ALL SOCKET 025030010015020025030035010015020025030035001543 s 00410420425430440445445445460470480490500Mass .ftductile.co.uk
All Socket 120012001200Mass 0740740765765785785805Mass 81095113913901449159616571900Please contact the office for details on diameters above 1200mm.01543 41689413www.ftductile.co.uk
FLANGE (PN16) ON DOUBLE SOCKET 030035001543 40350360370380Mass 420430440450460420430440450460470490500780Mass 65171195228247146www.ftductile.co.uk
Flange (NP16) on Double Socket Tees 1200120012001200120012001200120012001200Mass 0820825840855870885900915930945975Mass 769856973102711841210142714481736Please contact the office for details on diameters above 1200mm.01543 41689415www.ftductile.co.uk
ALL SOCKET 030035035035035040040040040050050050050050001543 20325330340Mass 27216www.ftductile.co.uk
All Socket Crosses 5745765Mass 62497Please contact the office for details on other sizes and diameters above 1200mm.FLANGE ON DOUBLE SOCKET LEVEL INVERT TEEDN15020025025030030040001543 0250275275305305365Mass (kg)2433454650537617www.ftductile.co.uk
FLANGED / TYTON 0210220230240Mass 24413.8521STANDARD FLANGED 0600600600600Mass 5369430520Please contact the office for details on diameters above 1200mm.01543 41689418www.ftductile.co.uk
FLANGE SIZESDimensions of Flange 652M5656M5660Flanges to EN 1092-1Sizes up to 2600mm available upon request.01543 41689419www.ftductile.co.uk
Dimensions of Flange 24M3028M3328M3332M3632Dimensions of Flange 28M5228M5232M5232Flanges to EN 1092-1Sizes up to 2200mm available upon request.01543 41689420www.ftductile.co.uk
FLANGE JOINT SETSFlange joints are a long-established, non-proprietary means of connecting pipes and fittings, usuallyin above ground situations. This method is well known and needs very little elaboration other thanto advise the sequence for tightening the bolts and the recommended torque settings.PN16 Bolt 03212003214003601543 416894Ductilesize x lengthDuctile/Steelsize x lengthSteel/Steelsize x lengthDuctile/PEsize x lengthM16 x 65M16 x 65M16 x 65M20 x 70M20 x 70M24 x 90M24 x 90M24 x 90M27 x 100M27 x 100M30 x 110M33 x 120M33 x 130M36 x 140M36 x 140M39 x 160M39 x 160M45 x 180M45 x 180M16 x 70M16 x 70M16 x 70M20 x 80M20 x 80M24 x 110M24 x 110M24 x 110M27 x 110M27 x 110M30 x 120M33 x 140M33 x 150M36 x 170M36 x 170M39 x 190M39 x 190M45 x 200M45 x 215M16 x 70M16 x 70M16 x 70M20 x 80M20 x 80M24 x 110M24 x 110M24 x 110M27 x 120M27 x 120M30 x 140M33 x 150M33 x 170M36 x 190M36 x 200M39 x 230M39 x 230M45 x 250M45 x 260M16 x 90M16 x 90M16 x 90M20 x 90M20 x 90M24 x 110M24 x 11021Details of PEpipe neededto calculatebolt 55560607070www.ftductile.co.uk
FLANGE BOLT TORQUESThe following chart indicates the approximate bolt torque required to seal flanged joints againstinternal pressure. The torques given are based on using a 3mm thick 70 IRHD rubber gasket.The torque values are applicable for the type of gasket specified and bolts, nuts and washers shouldbe free from damage, rust, etc.The relationship between applied torques and the actual load imparted is not precisely predictable,therefore, the values in the table are, of necessity, an approximate guide.PN16 Flange JointsDia(mm)To seal at 10 5160200195240305To seal at 16 barTo seal at 20 barApproximate bolt torque setting 30270295365425To seal at 25 bar7580135130180210200270260345505Details on other sizes available on request.01543 41689422www.ftductile.co.uk
FLANGE PIPEDOUBLE FLANGED FABRICATED PIPE (PN16)Dia (mm)Min. length (mm)Max. length 000500050005000Min. length withpuddle flangewelded 0Min. length 800800FLANGED SPIGOT FABRICATED PIPE (PN16)Dia (mm)Min. length (mm)Max. length 000500050005000Min. length withpuddle flangewelded Min. length 800800Please contact the office for details on diameters above 1200mm.01543 41689423www.ftductile.co.uk
DOUBLE FLANGED CAST PIPE 0045001543 26.00187.00207.00287.00www.ftductile.co.uk
1000327.00The dimensions of fittings over 600mm will beconfirmed when an order is placed.FLANGE FITTINGS90 O DOUBLE FLANGED SHORTRAD BEND (PN16)45 O DOUBLE FLANGED 00550600700800900100011001200130013501450150001543 8152421192717345538044719www.ftductile.co.uk
260001543 416894A1005569526www.ftductile.co.uk
22.5 O DOUBLE FLANGED 25034937542647852958163273511.25 O DOUBLE FLANGED 6202829398272871351772683434515927781188The dimensions of fittings over 600mm will beconfirmed when an order is placed.01543 41689427www.ftductile.co.uk
90 O DOUBLE FLANGEDDUCKFOOT BEND 00350400450500550600700800900100011001300DOUBLE FLANGED LONGRADIUS ACCESS BEND 926131348156679810501380270990 O DOUBLE FLANGED LONGRADIUS BEND 50055060065070075080090001543 637928www.ftductile.co.uk
The dimensions of fittings over 600mm will beconfirmed when an order is placed.01543 41689429www.ftductile.co.uk
All Flange Tee (PN16)DNdn8080508010080100 10015080150 100150 15020080200 100200 150200 20025080250 100250 150250 200250 25030080300 100300 150300 200300 250300 30035080350 100350 15001543 416894EN 816791719378968510195108105115EN 545DNdn350 200350 250350 300350 35040080400 100400 150400 200400 250400 300400 350400 40045080450 100450 150450 200450 250450 300450 350450 40091450 9019916117324022923712230www.ftductile.co.uk
EN 5755856006156306456606755005
TYTON SOCKET SPIGOT PIPE EN 545 (WATER PIPE) DN mm Pipe OD mm Nominal wall thickness Class Standard length m** Weight per pipe kg 80mm–1600mm tyton push fit socket spigot T type joint EN 545 : 2010 80 98 3 40 5.5 69 100 118 3 40 5.5 83 150 170 3 40 5.5 122 200 222 3.1 40 5.5 167 250 274 3.9 40 5.5 235
A. All ductile iron pipe and fittings and cast iron fittings buried underground or submerged shall have a standard bituminous outside coating conforming to ANSI A2 1.6 or A21.51. All exposed ductile iron pipe and ductile iron and cast iron fitti
EBAA Iron Series 1000 E-Z flange 3” – 10” Ductile Iron Pipe Only (UL/FM) EBAA Iron Series 2100 Megaflange 3” – 12” Ductile Iron Pipe Only (UL) EBAA Iron Megaflange 3” – 10” Ductile Iron Pipe Only (UL/FM) FORD METER BOX UNI FLANGE Series 400 3” – 8” Ductile Iron
Ductile Iron Pipe Page 93 15. Linear Expansion of Ductile Iron Pipe Page 104 16. Conversion Factors Page 105 17. Standard Dimensions and Weights of Push-on Joint Ductile Iron Pipe Page 110 18. Standard Dimensions and Weights of Mechanical Joint Ductile Iron Pipe Page 114 19. Pipe Thicknesses Required for Different Tap Sizes per
a. C104/A21.4, Cement–Mortar Lining for Ductile-Iron Pipe and Fittings. b. C105/A21.5, Polyethylene Encasement for Ductile-Iron Pipe Systems. c. C111/A21.11, Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings. d. C115/A21.15, Flanged Ductile-Iron Pipe with Ductile-Iron
Series 45 Ductile Iron, GRVxGRV (Grooved by Grooved - DIPS (Ductile Iron Pipe Size) Sizes 3"-8" Series 45 Ductile Iron, GRVxFL (Grooved by Flanged - DIPS (Ductile Iron Pipe Size) Sizes 3"-8" Series 65 Ductile Iron, FLxFL (Flanged by Flanged) ANSI B 16.1 Class 125 Sizes 2.5"-12"
Design of Ductile Iron Pipe", using 60,000 psi tensile strength, 42,000 psi yield strength, and 10 percent elongation. B. Ductile iron pipe shall be manufactured in accordance with ANSI A21.51; "Ductile Iron Pipe Centrifugally Cast in Metal Molds or Sand-Line Molds for Water or Other
ANSI/AWWA C110/A21.10 Ductile-Iron and Gray-Iron Fittings, 3 in. through 48 in., for Water ANSI/AWWA C111/A21.11 Rubber-Gasket Joints for Ductile- Iron Pressure Pipe and Fittings ANSI/AWWA C115/A21.15 Flanged Ductile-Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges ANSI/AWWA C150/A21.50 Thickness Desi
ZNAL400 - PN35 Ductile Iron Cement Lined 5.7M ZN200 - PN35 Ductile Iron Cement Lined 5.7M Also available in PN20 Pressure Class - DN225-750 Also available in PN20 Pressure Class - DN225-750 Fabricated DI Pipework AS / NZS2280 Ductile Iron Fabricated Pipe Sections (Length, configuration & coating to suit project requirements) Material: Ductile .
