Design And Implementation Of Automatic Emergency Braking .

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International Journal of Current Engineering and Technology 2016 INPRESSCO , All Rights ReservedE-ISSN 2277 – 4106, P-ISSN 2347 – 5161Available at http://inpressco.com/category/ijcetResearch ArticleDesign and Implementation of Automatic Emergency Braking SystemSandeep Thorat*, SanketThorve, Jaydatta Upase and Agampal Singh Dhupar1MechanicalDepartment, M.I.T College of Engineering, University of Pune, Pune, IndiaAccepted 02 March 2016, Available online 15 March 2016, Special Issue-4 (March 2016)AbstractVehicle technology has increased rapidly in recent years, particularly in relation to braking systems and sensingsystems. ASS (active safety systems) are being researched and developed to prevent accidents and target mitigation.Among many useful active safety systems, it has been reported that AEBS (Advanced Emergency Braking Systems)effectively prevents accidents and reduces casualties simultaneously. The project aims to distinguish between systemscurrently in production like traction control (TC), electronic brake force distribution (EBD), brake assist (BA) andelectronic stability control (ESC) functions and future systems that are currently in development. The project aims todevelop a prototype system that offers a collision functionality in production vehicle, a system which can operateautomatically with the help of high profile sensors based relay circuit and some modification in traditional brakingsystem that can alert the driver in front collision and apply the brake automatically in emergency or criticalsituation.Keywords: ASS (active safety systems),AEBS (Advanced Emergency Braking Systems), brake assist (BA), electronicstability control (ESC)1. Introduction1 Drivingis a compulsory activity for most people.People use their car to move from one place to otherplace. The number of vehicles is increasing day by day.Nowadays, accidents are increasing and are uncertain.Accident will occur every time and everywhere andcause worst damage, serious injury and even death.These accidents are mostly caused by delay of thedriver to hit the brake. This project is designed todevelop a new system that can solve this problemwhere drivers may not brake manually but the vehiclescan stop automatically by detecting obstacles. Thisproject is about a system that can control brakingsystem for safety. Using ultrasonic as a ranging sensor,its function based on ultrasonic wave. Aftertransmitting by transmitter, the wave can reflect whenobstacle is detected and then received by receiver. Thebraking circuit’s function is to slow down or stop thecar automatically after receiving signal from thesensor.Scope of project is to develop an ultrasonic sensor todetect the obstacle and to process the output from theultrasonic sensor and to drive the pneumatic cylinderas an actuator.2. Literature Review2.1 Safety Consideration in CarsThere are various safety consideration involve to makepassenger comfortable while traveling, and it has beenmodified as generation of automobile goes by. Here aresome area the modification has been take place:2.1.1 Strong ChassisIn old days the chassis were made of wooden floor andnot good enough to sustain the load. But now days thechassis is made of alloy of lightweight aluminum andstrong cast iron to give chassis immense strength suchthat it withstand load and sustain in accident.The objectives of this project arei. To develop a safety car braking system usingultrasonic photoelectric retro reflective sensors.ii. To design a vehicle with less human attention to thedriving*Corresponding author: Sandeep Thorat2.1.2 Dash Board ModificationThe Dash board is modified and simplified in recentdays such that it can be user friendly. Ergonomics (therelation between man & machine) of dash boardinclude various sensors and meters to make itcomfortable.337 MIT College of Engineering, Pune, India, AMET 2016, INPRESSCO IJCET Special Issue-4 (March 2016)

SandeepS. Thorat et alAutomatic Emergency Braking System (AEBS)2.1.3 Implementation of Air Bags2.2.4 Power BrakesAirbags (passive restraints) have saved many lives andreduced injuries in vehicle crashes, there are accidentswhere they have been the cause of injury and/or death.Knowledge of the history of airbag systems and howthey work is important in understanding if they are afactor in an occupant’s injury or death. An overview ofthese subjects is presented in this paper. In addition,potential airbag defects are defined.A braking system employing power braking uses theengine's power and/or the power of batteries to assistthe driver in braking. Although conventional brakesgenerate enough force to regulate the speed of anautomobile, power brakes further enhance this powerby supplementing it from other sources (i.e.engine/batteries), thus causing highly efficient braking.Examples: air suspended brakes, vacuum suspendedbrakes, hydraulic booster and electro-hydraulic boostbrakes.2.1.4 Power Braking, ABS, Power starring, TRCToday many path braking technologies and brakecomponents such as brake boosters, brake cylinders,brake hydraulic valve, brake lines, etc., lend a brakingsystem high efficacy. They are also the key behindadvanced braking systems such as the anti-lockbraking system. The following are some brakingsystems and their components.2.2 Types of Brakes2.2.5HydraulicBrakesHydraulic brakes consists of a braking mechanism thatuses brake fluid, to apply the braking force from thecontrolling unit (viz. brake pedal) to the actual brakemechanism. They are based on a multiple pistonsystem, wherein the brake pedal when pushed,produces an equivalent force on each of the outputpistons, thus multiplying the force and cause efficientbraking.2.2.1 Disc BrakesDisc brakes make use of friction generated between thedisc attached to a heel and the wheel itself, to slow orstop an automobile. Disc brakes comprise brake padsthat serve as friction material and are fixed onto adevice called a brake caliper. When the brake pedal ispushed by a driver the brake pads are mechanically,hydraulically, pneumatically or electromagneticallyforced against both sides of the disc mounted onwheels thus regulating the speed of the vehicle orslowing down the vehicle.2.3 Rear End CollisionsThree databases from three different countries areused as the basis for the problem definition to findtypes of collisions. Volvo's statistical accident databasecontains Volvo vehicles in Sweden in which the repaircost due to an accident exceeds a specified level,currently SEK 45000. The database, which containsinformation about the crash, the vehicles and theoccupants including injuries if any, is further described.The GIDAS database (German In-Depth Accident Study)is the second European database used in this study.2.2.2DrumBrakesLouis Renault is credited for inventing the moderndrum brakes in 1902 to regulate speed by causingfriction between the wheels and a set of shoes or padsthat push against the inside surface of a rotating drum.The drum is attached to the rotating wheels. Typically,drum brakes are classified as either leading/trailing ortwin leading. Out of the two types, the twin leadingdrum brakes are more effective.2.2.3 Hand BrakesHand brakes are latching brakes and are normally usedto keep an automobile stationary, when not beingdriven. Also known as e-brake, emergency brake, parkbrake, parking brake or slide stick, the brakes are oftenconfigured on the floor and between front passengerand the driver. However, they can even be configuredas a lever at the bottom of the dashboard, or as a footoperated pedal. The brake comprises a cable thatconnects the braking system at one end and a lever onthe other. The driver operates the hand-lever (or apedal) to actuate or release the brake.Fig.1 : Distribution of impact for GIDAS, NASS-CDS andVolvo Statistical Accident DatabasesTraffic accidents within Hanover and Dresden and therural areas surrounding these cities are investigatedaccording to a statistical sampling process. As acomplement to the European data, hiness Data System) is also used. CDSprovides in-depth crash investigations of arepresentative sample of police-reported tow-away338 MIT College of Engineering, Pune, India, AMET 2016, INPRESSCO IJCET Special Issue-4 (March 2016)

SandeepS. Thorat et alAutomatic Emergency Braking System (AEBS)crashes throughout the United States. Data is weightedto provide a nationwide estimate of all types of crashesand injuries. Focusing on light vehicle crashes in theNASS/GES database, show that rear-end collisions aremost frequent among all crash types accounting for29% of all crashes. Approximately 50% of all impactsare to the front of the vehicle. Frontal impacts into anopponent motor vehicle's rear end account for 6-9% ofthe total share.In Germany approximately 12% of all accidentswith persons injured and approximately 20% of allmaterial damage accidents are caused by cars in rearend collisions. As a consequence, Bosch is introducingcollision avoidance and mitigation systems for rearimpact scenarios. Warning, brake support, andautonomous emergency braking are part of Bosch'sAdvanced Emergency Braking Systems which addresssuch accidents. This study determines the benefit ofthese assistance and safety systems and estimates thecollision avoidance capability considering the driver’sbehavior. By analyzing representative accidents withinjuries from the GIDAS (German In-Depth AccidentStudy) database, a high potential for collision warningand avoidance systems was determined. For the firsttime in such a study, this analysis considers the effectsof different driver reactions due to warning, brakingsupport, or autonomous braking with respect to thepossible driver behavior.20mph (32.2kph). The system must give a warning at2.1s prior to impact.Fig.2: Accidents with casualties by kind of accidentFig.3: Concept DiagramAs proposed in the NHTSA review for the New CarAssessment Program (NCAP) from July 2008, new testrequirements will be introduced for Forward CollisionWarning (FCW) systems. Currently there are three testscenarios defined although two scenarios are in focusof the discussion:2. Thus ECU automatically alert the driver by blowingthe alarm, thus if Driver here the alarm, the Distractionphase of Driver such that (Sleeping while Driving, Useof Mobile, Gossiping or doing any other Activity)willcome to end and he will take control of the situationand further damage can be Prevented.3. If Driver does not Respond to this Alarm mean thatno action is implies to stop the vehicle then ECU willsend the signal to hydraulic circuit.4. Thus Stroke Of Hydraulic cylinder will start and leadto Auto Forcing the Brake Paddle to engage Positionand lead to stopping the Vehicle, if in case Driverreaction lead to take control the situation , Driver willapply the force on Paddle then the Connection Betweenthe Piston And Brake Paddle Will Disengage andPaddle will Force Down. 1st scenario: Subject vehicle approaches a stoppedprinciple other vehicle at 45mph (72.5kph). Thesystem must give a warning 2.7s prior to collision. 2nd scenario: Subject vehicle follows principle othervehicle at 45mph (72.5kph). The other vehicle startsbraking. The system must give a warning 2.4s prior tocollision. 3rd scenario: Subject vehicle at 45mph (72.5kph)encounters a slower principle other vehicle with speed3. Working PrincipleThe system is consist of two photoelectric distancemeasurement sensors, kit of electronic control unit togive input and output of sensor, hydraulic circuit andsingle acting hydraulic cylinder . The sensor is having15volt supply and can measure hurdle upto 10m .TheBrake Kit is going to be fabricate having redesignbrake paddle with reduced mass. The hydrauliccylinder we are using is single acting spring returntype having solenoid valve.ProcedureLet us Consider that A Vehicle Speeding at 25Km/hConstantly and think worst case that Driver is Fallenasleep While Driving And Vehicle is Approaching to apark car at same speed, so here is how the Auto brakeSystem will Work1. The Photo electric Sensor Which will sense the anyobject in Front and Will give Continues output while ongo ,in this case if car in front comes in contact with thesensor it will give output to the Electronic Control Unitat 10M Distance remaining.339 MIT College of Engineering, Pune, India, AMET 2016, INPRESSCO IJCET Special Issue-4 (March 2016)

SandeepS. Thorat et alAutomatic Emergency Braking System (AEBS)5. Thus, after stopping the vehicle, spring will force thepaddle to take its original position and thus returning itwill connect to the piston help to reposition the stroke.6. Thus brakes will apply the normal way as well as indistraction situation accident can be prevented byreducing the reaction time.3.1 Working PrototypeThe compressed air from the compressor is passedthrough the regulator which is able to provide therequired amount of pressure by adjusting it. There ispressure gauge arrangement on the compressor whichis helpful for providing the required amount ofpressure easily. This compressed and pressureregulated air is then passed through the solenoid valve.If solenoid valve is 3/2 then there will be only oneoutlet and if it is 5/2 then there will be two outlets forsingle inlet. This outlet from solenoid valve is/isdirectly connected to the pneumatic cylinder with thehelp of hose.3.4 The Fundamental of SensorSensor is an electrical device that maps . It is created to collect information aboutthe world. Each sensor is based on a transductionprinciple which is conversion of energy from one formto another form.Fig:4: PrototypeComponents Used:1. Braking kit of motorcycle: It consists of disc brakedriven by motor and brake calipers of a motorcycle toreduce the cost of prototype.2. 5/2 solenoid valve: Solenoid valve is used to bypassthe braking circuit to actuate the brakes3. Ultrasonic sensor: It is used to detect objects orobstacles upto a range of 10m4. Reflector5. PLC Circuit: Ladder logic relays to actuate the alarmand actuate the solenoid valve6. Alarm or hooter3.2 Solenoid ValveThe control valve is used to control the flow directionis called cut off valve or solenoid valve. This solenoidcut off valve is controlled by the emergency pushbutton. The solenoid valve consists of electromagneticcoil, plunger and spring. The air enters to thepneumatic solenoid valve when the push button is inON position. A plunger connects the closure device tothe control element of the actuator. The spring actingon the control element forces the closure device downinto the closed position on the valve seat. The pilotsupply overcomes the spring force to lift the controlelement into the open position. These valves aremainly suitable for contaminated or extremely viscousprocess fluid. In this project we are supplying thesignal to solenoid valve through ECU.3.3 Pneumatic CylinderBoth single acting as well as double acting cylinder canbe used, accordingly solenoid valve vary. Generally 3/2solenoid valve for the single acting cylinder and 5/2solenoid valve for the double acting cylinder are use.3.4.1 The Fundamental of Ultrasonic SensorUltrasonic ranging and detecting devices use highfrequency sound waves to detect the presence of anobject and its range. The systems either measure theecho reflection of the sound from objects or detect theinterruption of the sound beam as the objects passbetween the transmitter and receiver.An ultrasonic sensor typically utilizes a transducerthat produces an electrical output in response toreceived ultrasonic energy. The normal frequencyrange for human hearing is roughly 20 to 20,000 hertz.Transducers are devices that convert electrical energyto mechanical energy, or vice versa. The transducerconverts received echoes into analog electrical signalsthat are output from the transducer.The piezoelectric effect refers to the voltageproduced between surfaces of a solid dielectric (nonconducting substance) when a mechanical stress isapplied to it. Conversely when a voltage is appliedacross certain surfaces of a solid that exhibits thepiezoelectric effect, the solid undergoes a mechanicaldistortion.Such solids typically resonate within narrowfrequency ranges. Piezoelectric materials are used intransducers, e.g., phonograph cartridges, microphones,and strain gauges that produce an electrical outputfrom a mechanical input. They are also used inearphones and ultrasonic transmitters that produce amechanical output from an electrical input. Ultrasonictransducers operate to radiate ultrasonic wavesthrough a medium such as air. Transducers generallycreate ultrasonic vibrations through the use ofpiezoelectric materials such as certain forms of crystalor ceramic polymers.3.4.2 Measurement Principle/Effective Use of UltrasonicSensorUltrasonic sensor transmits ultrasonic waves from itssensor head and again receives the ultrasonic waves340 MIT College of Engineering, Pune, India, AMET 2016, INPRESSCO IJCET Special Issue-4 (March 2016)

SandeepS. Thorat et alAutomatic Emergency Braking System (AEBS)reflected from an object. By measuring the length oftime from the transmission to reception of the sonicwave, it detects the position of the object.3.4.3 The advantages of Ultrasonic Sensori. Discrete distances to moving objects can be detectedand measured.ii. Less affected by target materials and surfaces, andnot affected by color.Solid-state units have virtually unlimited, maintenancefree life. Ultrasonic can detect small objects over longoperating distances.Participants were loaned the test vehicle shown inFigure 3 for a period of up to one week to allowfamiliarisation with the controls. The test car was anS80 loaned by Volvo that was retro-fitted with the CitySafety system for purposes of the research. The systemis only fitted to new cars, and was launched on theXC60 in November 2008. LIDAR sensor unit. Themileage travelled included an equal split betweenmotorways as well as urban and rural roads, all ofwhich were normal UK roads, for a combined distanceof over 20,000 kms. Participants were aged between 25and 55 years old, and all held full driving licences.During the road driving trials all the 11 drivers had theCity Safety system operational, since it could not be deactivated on the test vehicle. For all drivers, no positiveinterventions of the City Safety system were reported,and no false interventions either. 50% of driversreported that they felt safer than usual knowing thatthey were driving the car fitted with City Safety thathad the capability of preventing a low speed collision.30% felt no different driving the test vehicle comparedto their usual driving. 10% of drivers felt moreconfident driving the car fitted with City Safety, and theremaining 10% felt more nervous.[2]4.2 ResultFig.5: Schematic of working of ultrasonic sensor3.4.4 The Disadvantages of Ultrasonic Sensori. Overheating of a wave emitter precludes the energyof ultrasonic waves emitted there from being enhancedto a practical level.ii. Interference between the projected waves and thereflected waves takes place, and development ofstanding waves provides adverse effects.iii. It is impossible to discern between reflected wavesfrom the road surface and reflected waves from otherplaces or objects.4. Case Study on AEBS4.1 Test Study on AEBSFig.6: LIDAR Sensor UnitIn order to identify an impending low speed impact theCity Safety system uses a LIDAR sensor mounted in thefront windscreen. The car brakes are automaticallyapplied when an imminent collision is identified. Theautomatic braking can prevent impact under 15 km/hand can mitigate an impact between 15 and 30 km/h.The City Safety system prevents common low speedcrashes where whiplash typically occurs. It showspotential for reducing the burden on the wider societyas well as insurers. The UK estimates presentedindicate the system could affect 351,000 crashesannually by preventing or mitigating the crash. Theestimates show that City Safety could also save over150,000 crashes involving whiplash injuries. Thisequates to an estimated cost saving of nearly 2 billion.Studies of driver responses in normal road drivingshowed no interventions of the system, including nofalse activations. Collision prevention testing involveddrivers driving toward an inflatable target car resultingin automatic application of the brakes to prevent animpact. In these collision assessment tests the majorityof drivers felt the instinctive urge to brake in responseto the collision situation that was created. Drivers alsostated that they understood that the system is designedfor emergency situations only and they would not relyupon the system in normal driving. This driver studyindicates that driver adaptation to the City Safetysystem seems unlikely. The City Safety system appearsto offer significant benefits to all drivers in preventingthe most common sort of impacts. The system islowcost and can be readily made available across a new carfleet. Estimates presented in this paper indicate thatsignificant reductions in injuries and repair costs are341 MIT College of Engineering, Pune, India, AMET 2016, INPRESSCO IJCET Special Issue-4 (March 2016)

SandeepS. Thorat et alAutomatic Emergency Braking System (AEBS)possible. Due to the late activation of the system in thecollision process and the harsh and unpleasantemergency braking applied, an activation of City Safetyis expected to discourage drivers from adapting to thetechnology.The braking system is a complex arrangement andsimply changing one component may completely upsetthe whole set-up. Pedal ratio, plus bore sizes of themaster cylinder, caliper pistons and wheel cylindersare all very critical to maintaining the correct systempressure, and safe braking performance. Weightdistribution, tyre size and suspension can all have aneffect. Therefore, I decided to do some research. IknewI wasn't going to get the set-up bang on first time, butat least I wanted to get close. I had read a number offorum pages where builders of Low cost type carscomplained of the rear locking up under heavy brakingand didn't want the same.Conclusion1. If we can reduced the Driving Interference ofBraking and Give the Responsibility To IntelligenceSensor which will Take decision and initiate theResponse To give Warning alarm First and if Distanceof impact is Closing it will Apply brake Automaticallyand Stop the Vehicle in advanced.2. Such that Distraction Driving is a Major Contributorto Accident death, thus by implementing this Systemwe can reduced the Close impact Potential Accident.3. By dragging the front seat at opposite direction toImpact and increase the Distance And Time Of DirectImpact the death can be minimized and safety ofvehicle also can improved, and also it can add the newfeature to the car which will attract the customer whoprefer safety while traveling.4. The results of the simulations showed that by usingan energy absorbing seating system, crash decelerationcan be effectively attenuated and occupant injuriessignificantly reduced in comparison to conventionalseating systems. In future, physical crash tests will stillbe required as the final certification method forapproval of a particular crashworthy mechanicalsystem. However during the development process theapplication of computer simulation methods aspresented in this paper show that it is possible toreduce development costs.ReferencesErik Coelingh, LottaJakobsson, Henrik Lind, MagdalenaLindman (2013) Collision Warning With Auto Brake - AReallife Safety Perspective, Volvo Car CorporationSwedenPaper Number 07-0450.Matthew Avery, AlixWeeke, Thatcham (2013) AutonomousBraking Systems And Their Potential Effect On WhiplashInjury Reduction, , United Kingdom, Paper Number 090328.Implementation Of Autonomous Emergency Braking (AEB),The Next Step In Euro Ncap’s Safety Assessment, RichardSchram, Aled Williams, Michiel van Ratingen, EuropeanNew Car Assessment Programme, Belgium, on behalf of theEuro NCAP P-NCAP Working Group, Paper Number: 130269.The potential of autonomous emergency braking systems tomitigate passenger vehicle crashes, Australasian RoadSafety Research, Policing and Education Conference,Wellington, New Zealand, Doecke S.D., Anderson R.W.G.,Mackenzie J.R.R., Ponte G, Centre for Automotive SafetyResearchAutomatic Emergency Braking (AEB) Report,An Update ofthe June 2012 Research Report Titled, “Forward-LookingAdvanced Braking Technologies Research Report”,National Highway Traffic Safety Administration, U.S.Department of TransportationForward Collision Warning Requirements Report, NationalHighway Traffic Safety Administration, U.S. Department ofTransportationAndreas Georgi, Marc Zimmermann, Thomas Lich, Lisa Blank,Dr. Nils Kickler, Dr. Reiner Marchthaler, Robert BoschCorporation(2014), New Approach Of Accident BenefitAnalysis For Rear End Collision Avoidance AndMitigationSystems, CR/AEV, P.O.Box 30 02 40, 70442 Stuttgart,Germany, Paper Number 09-0281.The Role of Driver Distraction in Traffic Crashes, aafoundation.org/pdf/distraction.pdfHosking, S., Young, K. & Regan, M. (2007). The effects of textmessaging on young novice driver performance. In: I.J.Faulks, M. Regan, M. Stevenson, J. Brown, A. Porter & J.D.Irwin (Eds.)Luciano Alonso, Vicente Milanés, Carlos Torre-Ferrero, JorgeGodoy, Juan P. Oria and Teresa de Pedro, MDPI, Basel,Switzerland. Sensors (2011) Ultrasonic Sensors in 390/s110100661Rahul Khade, HarshadMahajan, NitinKedar, national Journal For Engineering Applications AndTechnology by. ISSN: 2321-8134342 MIT College of Engineering, Pune, India, AMET 2016, INPRESSCO IJCET Special Issue-4 (March 2016)

advanced braking systems such as the anti-lock braking system. The following are some braking systems and their components. 2.2 Types of Brakes 2.2.1 Disc Brakes Disc brakes make use of friction generated between the disc attached to a heel and the wheel itself, to slow or stop an automobile. .

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