SERVICE MANUAL FREE STANDING GAS RANGE
SERVICE MANUALFREE STANDING GAS RANGE
TABLE OF CONTENTSTop Burner Ignitor Removal.Spark Module Removal.Indicator Light Removal.Bake / Broil Thermostat Removal.Oven Ignitor Removal.Broil Gas Valve Removal.Oven Gas Valve Removal.Top Burner Valve Replacement.Pressure Regulator Removal.Convection Fan Removal.Oven Burner Removal.Broil Burner Removal.Broil Ignitor Removal.Indicator Light.Oven Light Switch.Oven Light Switch Removal.Oven Gasket Removal.Convection Fan Removal.Oven Light Removal.Grill Burner Removal.Grill Ignitor Removal.Griddle Thermostat Removal.Trouble Shooting Guide.Griddle Repaie Kit.(12") griddle.Griddle Repair Kit (24").Wiring Diagram (Rangetops).Wiring Diagram (convection Ranges).Viking Model Numbers. 2Viking Serial Number logic. 3Viking Product Warrenty. 4Proximity to Side Cabinets Installation.6Gas Connections.7Rangetop Cutout and Specifications.8Range Leveling.9Combustion of Gas.10BTU Requirements. 12Gas Conversion. 13I / R Broiler Spud (Orifice) Change.14Surface Burner Adjustments. 15Oven Burner Adjustments. 16Grill / Griddle Burner Adjustment. 17Oven Temperature Calibration Chart. 18Oven Thermostat / Calibration. 19Silicon Carbide (Glow-Coil) Ignition. 20Door Removal. 21Oven Door Assembly. 22Hinge and Logo Removal. 22Door Hinge Removal.22Oven Door Parts.22Control Panel Removal. 23Landing Ledge Removal. 23Component Location.24Top Burner Removal. 4353637
NEW VIKING MODEL NUMBERSRANGES AND RANGETOPSV G R C4 8 5V-Viking4 G Q D S SColorAL-AlmondBk-BlackBU-BurgundyEW-Euro WhiteFG-Forest GreenPL-PlumSS-Stainless SteelVB-Viking BlueWH-WhiteG-GasSS-24" DStandard Range (30"W)SC-27" DConvection Range (30"W)RC-27" DGG-GraphiteConvection Range (36"/48"W)GrayRT-24" DLN-LinenRangetopWidth30"36"48"60"D-Oven Door WindowQ-12" Wide Grill0-Standard Oven5-Convection OvenG-Griddle12" Wide24" WideNumber of Surface Burners3
4
VIKING RANGE CORPORATIONPRODUCT WARRANTYCOOKING PRODUCTS* 5 YEARS-OVEN TUBULAR BURNER (PART ONLY)* 10 YEAR LIMITED WARRANTY-ANY PORCELAINOVEN OR PORCELAIN INNER DOOR PANELWHICH RUSTS THROUGHFREE STANDING GAS RANGES* 90 DAYS-GLASS, PAINTED, PORCELAIN ANDDECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR LIMITED WARRANTY-SURFACE BURNER,GRIDDLE TUBULAR BURNER, GRILL TUBULARBURNER (PART ONLY)* 10 YEAR LIMITED WARRANTY-ANY PORCELAINOVEN OR PORCELAIN INNER DOOR WHICHRUSTS THROUGHELECTRIC WALL OVENS* 90 DAYS-GLASS, POINTED, PORCELAIN ANDDECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEARS LIMITED WARRANTY-OVEN BAKE,BROIL,OR CONVECTION HEATING ELEMENTS* 10 YEAR LIMITED WARRANTY-ANY PORCELAINOR PORCELAIN INNER DOOR PANEL WHICHRUSTS THROUGHDUAL FUEL RANGES* 90 DAYS-GLASS, PAINTED, PORCELAIN ANDDECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR LIMITED WARRANTY-SURFACE BURNER,GRIDDLE TUBULAR BURNER, GRILL TUBULARBURNER, BAKE ELEMENT, BROIL ELEMENT, ORCONVECTION COOK ELEMENT (PART ONLY)* 10 YEAR LIMITED WARRANTY-ANY PORCELAINOVEN OR PORCELAIN INNER DOOR PANELWHICHRUSTS THROUGHWARMING DRAWERS* 90 DAYS-PAINTED AND DECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR LIMITED WARRANTY-HEATING ELEMENTVENTILATION PRODUCTS* 90 DAYS-PAINTED AND DECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 2 YEAR LIMITED WARRANTY-BLOWER MOTOROR EXTERIOR VENTILATOR MOTORELECTRIC RANGES* 90 DAYS-GLASS, PAINTED, PORCELAIN ANDDECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR-ANY HALOGEN ELEMENT, BAKEELEMENT, BROIL ELEMENT, OR CONVECTIONCOOK ELEMENT (PART ONLY)* 10 YEAR LIMITED WARRANTY-ANY PORCEOAINOVEN OR PORCELAIN INNER DOOR PANELWHICH RUSTS THROUGHKITCHEN CLEAN-UPDISHWASHER* 90 DAYS-PAINTED OR DECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR LIMITED WARRANTY-MOTOR/PUMP ANDWATER DISTRIBUTION SYSTEM COMPONENTS* CIRCULATION PUMP* DRAIN MOTOR/PUMP* FILL VALVE* LOWER WASH ARM* TUBE TO UPPER WASH ARM* UPPER WASH ARM* 25 YEAR LIMITED WARRANTY-STAINLESS STEELTANK OR INNER DOOR LINER WHICH DEVELOPSAWATER LEAKGAS RANGETOPS* 90 DAYS -GLASS, PAINTED, PORCELAIN ANDDECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR LIMITED WARRANTY-SURFACEBURNERS,GRIDDLE TUBULAR BURNER, GRILL TUBULARBURNER (PART ONLY)TRASH COMPACTORS* 90 DAYS-PAINTED OR DECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR LIMITED WARRANTY-DRIVE SYSTEMMOTORELECTRIC RANGETOP* 90 DAYS-GLASS, PAINTED, PORCELAIN ANDDECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES* 5 YEAR-ANY HALOGEN ELEMENT, BAKEELEMENT, BROIL ELEMENT, OR CONVECTIONCOOK ELEMENT (PART ONLY)DISPOSERS* VCFW 1020 AND VBFW* 7 YEAR FULL WARRANTY* VCHW 1000 AND VBHW 1030* 5 YEAR FULL WARRANTYGAS WALL OVENS* 90 DAYS-GLASS, PAINTED, PORCELAIN ANDDECORATIVE ITEMS* 1 YEAR FULL WARRANTY-COMPONENTS ANDACCESSORIES5
PRODUCT WARRANTY (CONTINUED)REFRIGERATION PRODUCTSREFRIGERATION* 90 DAYS-PAINTED OR DECORATIVE ITEMS* 2 YEARS FULL WARRANTY* 6 YEARS FULL WARRANTY ON SEALED SYSTEMCOMPONENTS* COMPRESSOR* CONDENSER* DRYER/STRAINER* EVAPORATOR* CONNECTING TUBING* 12 YEAR LIMITED WARRANTY-SEALED SYSTEMCOMPONENT (PARTS ONLY)* COMPRESSOR* CONDENSER* DRYER/STRAINER* EVAPORATOR* CONNECTING TUBINGWINE COOLER* 90 DAYS-PAINTED OR DECORATIVE ITEMS* 2 YEAR FULL WARRANTY* 6 YEAR FULL WARRANTYON SEALED SYSTEMCOMPONENT* COMPRESSOR* CONDENSER* DRYER/STRAINER* EVAPORATOR* CONNECTING TUBING* 12 YEAR LIMITED WARRANTY-SEALED SYSTEMCOMPONENT (PART ONLY)* COMPRESSOR* CONDENSER* DRYER/STRAINER* EVAPORATOR* CONNECTING TUBINGICE MAKER* 90 DAYS-PAINTED OF DECORATIVE ITEMS\* 2 YEAR FULL WARRANTY* 6 YEAR FULL WARRANTY ON SEALED SYSTEMCOMPONENT* COMPRESSOR* CONDENSER* DRYER/STRAINER* EVAPORATOR* CONNECTING TUBING* 12 YEAR LIMITED WARRANTY-SEALED SYSTEMCOMPONENT (PART ONLY)* COMPRESSOR* CONDENSER* DRYER/STRAINER* EVAPORATOR* CONNECTING TUBINGOUTDOOR PRODUCTSGAS GRILLS* 90 DAY-PAINTED, PORCELAIN, AND DECORATIVEITEMS* 1 YEAR FULL WARRANTY* 5 YEAR LIMITED WARRANTY-CAST IRONBURNERASSEMBLIES, INFRARED ROTISSERIE BURNERS,AND PORCELAIN GRILL GRATES* LIFETIME WARRANTY-STAINLESS STEEL PARTWHICH RUST THROUGH6
PROXIMITY TO SIDE CABINET INSTALLATION1.This range may be installed directly adjacent to existing 36" high base cabinets.IMPORTANT- the top grate support MUST BE 3/8" above the adjacent base cabinet countertop. This maybe accomplished by raising the unit using the adjustment spindles on the legs. (The countertops CANNOTbe higher than 37 1/2" due to the high BTU burners.)2.The range CANNOT be installed directly adjacent to sidewalls, tall cabinets, tall appliances, or other sidevertical surfaces above 36" high. There must be a minimum of 6" side clearance from the range to suchcombustible surfaced above the counter height.3.Within the 6" side clearance to combustible vertical surfaces above 36", the maximum wall cabinet depth mustbe 13" and wall cabinets within 6" side clearance must be 18" above the 36" high countertop.4.Wall cabinets above the range must be a minimum of 36" above the range cooking surface for the full width ofthe range.7
GAS CONNECTIONSThe gas supply (service) line must be the same size or greater than the inlet line of the appliance. This rangeuses a ½" I.D. NPT (Sch40) inlet. Sealant on all pipe joints must be resistive to Lp gas.1.2.Manual Shut-off Valve:This installer supplied valve must be installedin the gas service line ahead of the applianceand regulator in a position where it can bereached quickly in the event of an emergency.Pressure Regulator:a) All heavy-duty, commercial-type cookingequipment must have a pressure regulator onthe incoming service line for safe and efficientoperation, since service pressure may fluctuatewith local demand. External regulators are notrequired on this range, because a regulator isbuilt into each unit at the factory. UNDER NOCONDITION BYPASS THIS BUILT-INREGULATOR.b) Any conversion required must be performedby your dealer or a qualified licensed plumberor gas service company. Please provide theservice person with this manual before worksistarted on the range.( GAS CONVERSIONS ARE THERESPONSIBILITY OF THE DEALER OREND USER.)c) This range can be used with Natural gas orLP/Propane. It is shipped from the factoryadjusted for use with natural gas. The orificehoods must be screwed snug whenLP/Propane is used.(See LP/Propaneconversion).d) Manifold pressure should be checked with amanometer, natural gas requires 5.0"WC and LPgas requires 10.0"WC. Incoming line pressureupstream from the regulator must be 1.0"WChigher than the manifold pressure in order tocheck the regulator. The regulator used on thisrange can withstand a maximum input pressure3.of ½ PSI (14.0" WC). If the line pressure isin excess of that amount, a step-downregulator will be required.8e) The appliance, its individual shut-off valve,and pressure regulator must be disconnectedfrom the gas supply piping system during anypressure testing of that system at pressures inexcess of 1/2psig (3.45kPa).f) The appliance must be isolated from the gassupply piping system by closing its individualmanual shut-off valve during any pressure testingof the gas piping system at test pressures equal toor less than ½ psig (3.45kPa).Flexible Connections:a) If the unit is to be installed with flexiblecouplings and/or quick-disconnect fittings, theinstaller must use a heavy duty, A.G.A. designcertified commercial flexible connector of at least½" ID NPT ( with suitable strain reliefs) incompliance with ANSI Z21.69.b) In Canada: CAN 1-6. 10-88 metalconnectors for gas appliance and CAN 1-6.9M79 quick disconnect devices for use with gasfuel.
RANGETOP CUTOUT and SPECIFICATIONS1.Gas Line Requirements:a. Gas pipe size should be 3/4" (½" inside diameter)b. Gas pipe should be 3" or less from floor and 6" from left to center of unit to allow for theflex line.i.e.30" range 6"-15" from left48" range6"-24" from left36" range 6"-15" from left60" range6"-30" from leftIf it is higher than 3" from the floor, the range will not fit flush against the wall andThe shutoff valve will not be accessible.2.Electrical Requirements: Gas ranges, gas rangetops, and Gas cooktops require a 120 voltelectrical outlet (GFI ground fault outlet not recommended).a. 3" or less from the floor and 6" from the right to center of the unit.i.e.30" range 6"-15" from right48" range6"-24" from right36" range 6"-18" from right60" range6"-30" from right9
RANGE LEVELINGCareful leveling of the range is critical not only toperformance, but also to allow the alignment ofoven doors and drip tray. Closely follow theprocedures below to ensure proper performanceand appearance of the range. The range beingeven slightly out of level will significantlycontribute to misalignment of oven doors.1.If the floor is smooth and level, level the unitwith the screw thread of the legs. Set the highcorner of the range so that the top of the gratesupport is 3/8" above the countertop, and levelthe range to the high corner.2.If the floor is uneven or has a decided slope,level the unit with metal shims, as theadjustment required may exceed the threadavailable in the leg.3.Proper and careful leveling of the range isnecessary for proper alignment of the ovendoors.The body of the range does not have a rigid frameto hold it into one position. This non-rigidframework allows the range to shift with un-levelfloors or slanted cabinets.Moving any one of the adjustable leveling legs upor down will shift the range body. Use thevertical line between the edge of the door and theleft side trim or center trim on the 2 door modelsto adjust the leveling legs.When adjusted properly this space will beuniform from the top to the bottom of thedoor. The bottom corner of the end panelwill move in or out. Adjust this lower cornerto have an equal space from the top to thebottom of the door.Increasing the length of the right front levelingleg will raise the right front corner of therange, moving the top of the door to the left.Lowering the right front leveling leg willcause the top of the door to move to the right.Using the left front leveling leg will give youthe opposite effect. Raising the left frontcorner will move the top of the door to theright. Lowering the corner will move the topof the door to the left. The rear leveling legswill also have an effect on the door alignment.A. Right SideFront / BackAdjustable LegsB. Left SideFront / BackAdjustable Legs104.After the range is properly leveled , the driptray handle may be aligned by loosening thescrews and adjusting the handle horizontallywithin the limits provided by the slottedscrew holes.5.A carpenters’ spirit level should be placedacross the top of the range and the unitleveled front-to back, side-to side andvertically. If it is not level, burnercombustion may be erratic, liquid or semiliquid batters will cook at an angle, and theunit may not function efficiently.
COMBUSTION OF GASA.B.C.D.The Meaning of Combustion - When oxygenacts with a substance to produce large amounts ofheat rapidly (and usually light), the process iscalled combustion or burning.Requirements for Combustion - Three thingsneeded for combustion to take place are fuel,oxygen (air) and heat (temperature). All must bepresent. Take away any one of the three andburning will stop. Gas ignition temperature isapproximately 1100 - 1200 degrees Fahrenheit.Basic Chemistry of Combustion - Combustionof gas is a chemical reaction between fuel gas andoxygen. The basic elements of common fuelgases are hydrogen (H) and Carbon (C). Whenhydrogen burns, water vapor(H2O) isproduced. Complete burning of carbon in fuelgases form carbon dioxide (C02). Completecombustion produces harmless carbon dioxide(C02) and water vapor (H20).Water is produced as a vapor in the burning ofgas.If the flue products remain hot enough, wateris discharged as vapor to the outside through ventsystem. If the flue products should become cool,as in an air conditioned room, this water vaporwill condense out as a liquid on any coolersurface. The temperature at which water formsfrom vapor is known as the dew-point.Controlled Combustion - Controlled combustiontakes place when fuel gas and air aresupplied at proper rates to assure completecombustion (burning) of the gas in a steadyflame. When a gas appliance is operatingproperly, burning starts atthe burner ports.Gas flow is controlled by a gas orifice size and bygas pressure upstream of the orifice. Burnerswhich have some air premixed with the gas beforeit passes through the BURNERPORTSare called “blue flame” burners. This air added tothe gas is called primary air. The rest of the airrequired for complete combustion is suppliedto the burner flames in the COMBUSTIONCHAMBER and is called SECONDARY AIR.Adjustments of gas rate and primary air providethe key to obtaining stable, blue flames on theburner using primary air. AIR SHUTTERS orother devices provide control of primary air.Proper amounts of primary and secondary air areneeded for quiet and efficient appliance operationE.F.G.11and for complete combustion of the gas. Size ofthe inlet openings and flue outlets controlsecondary air flow.Explosive Combustion - An explosion is simplyvery rapid burning which is not under control.Limits of Flammability - Not all air-gasmixtures will burn. Mixtures with zero to fourpercent natural gas in air are to lean to burn.Mixtures of four to fourteen percent natural gas inair can burn with a controlled flame.Flammability Limits are of interest to thosedealing with problems and everyday operations inthe gas industry. For example consider,FLASHTUBE ignition of rangetop burners. Agas-air mixture from the burner head passesthrough a charge port into the open end of theflashtube. This mixture is too rich to burnwithout secondary air, but some air also entersthe flashtube at the entrance. The additional aircauses the mixture to become leaner to acomposition that is flammable. When the mixturetravels down the tube to point of ignition, theflame will carry back from the lighter to thecharge port and light the gas at the burner. Ifthe mixture in the flashtube has toomuch gas (too rich) or has too much air (too lean),the burner will not light.Flammability Limits also enter the picture whenprimary air adjustments are made on burners. Forexample, Infra-red (radiant) burners usuallyoperate with about 100 percent primary air. Inother word the gas air mixture in the burner headcontains all the air ideally required for completecombustion. If too much primary air is used, themixture may become too lean and fall outside thelower flammability limit and it will not burn onthe burner surface.Unburned gas should not be allowed to collect incombustion chambers or confined spaces becausegas-air mixture within the flammability limits willexplode if ignited.Incomplete Combustion - Causes and EffectsTo obtain complete combustion enough air mustbe supplied to the process. This air must have aReasonably normal oxygen content. Completeburning of gas produces harmless carbon dioxideand water vapor. If not enough air is suppliedother products will form. Some of these productsare harmful, especially carbon monoxide.
H.COMBUSTION OF GAS (CONTINUED)I.BURNER COMPONENTSIt is vital that an appliance venting system do itsjob. The importance of providing enough freshGas Orifice - An opening or hole, regulates orair to the room in which and appliance islimits the amount of gas flowing to a burner. Gaslocated can not be stressed too strongly.flow rate (volume) depends on the size of theorifice (hole) and gas pressure at the inlet of theCarbon monoxide is a toxic gas. It can causeorifice.death if enough of it is inhaled. This gas has noodor, color or taste, so that it cannot be detectedby bodily senses. Inhaled carbon monoxide isabsorbed into the blood. It combines withhemoglobin in the blood to a much greater extentthan oxygen andremains in the blood longerthan oxygen does. In doing so, it acts to reducethe oxygen-carrying function of the blood. Thus,a person exposed to carbon monoxide can die lf alack of oxygen.Air Shutter - This is used to adjust the size ofCarbon monoxide is only one product ofthe openings to control primary air flow.incomplete combustion. ALDEHYDES, anotherclass of compounds, also may be formed inVenturi Throat - A section
i.e. 30" range 6"-15" from left 48" range 6"-24" from left . 36" range 6"-15" from left 60" range 6"-30" from left . If it is higher than 3" from the floor, the range will not fit flush against the wall and . The shutoff valve will not be accessible. 2. Electrical Requirements: Gas ranges, gas rangetops, and Gas cooktops require a 120 volt
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Abstract: Natural gas compressibility factor (Z) is key factor in gas industry for natural gas production and transportation. This research presents a new natural gas compressibility factor correlation for Niger Delta gas fields. First, gas properties databank was developed from twenty-two (22) laboratory Gas PVT Reports from Niger Delta gas .
