Ramp Test Set NAV-402AP-3 - AvionTEq
To buy, sell, rent or trade-in this product please click on the link amp Test SetNAV-402AP-3Operation Manual1002-0906-200Issue -3
OPERATION MANUALRAMP TEST SETNAV-402AP-3PUBLISHED BYAeroflexCOPYRIGHT Aeroflex 2004A l l r i g h t s r e s e r v e d . N o p a r t o f t h i s p u b l i c a t i o n m a y b e r e p r o d u c e d , s t o r e d i n a r e t r i e v a l syst e m , o rt r a n sm i t t e d i n a n y f o r m o r b y a n y m e a n s , e l e c t r o n i c , m e c h a n i c a l , p h o t o c o p y i n g , r e co r d i n g o ro t h e r w i s e w i t h o u t t h e p r i o r p e r m i s s i o n o f t h e p u b l i sh e r .Original PrintingJul 2000Issue-2Oct 2001I ssu e - 3Sep 20041 0 2 0 0 W e s t Y o r k / W i c h i t a , K a n sa s 6 7 2 1 5 U . S . A . / ( 3 1 6 ) 5 2 2 - 4 9 8 1 / F A X ( 3 1 6 ) 5 2 4 - 2 6 2 3
OPERATION MANUALNAV-402AP-3Nomenclature Statement:I n t h i s m a n u a l T e s t S e t o r U n i t r e f e r s t o t h e N A V - 4 0 2 A P - 3 M a r ke r , G / S , V O R , C O M M a n d A u t oPilot Ramp and Bench Test Set.Cable Statement:For continued EMC compliance, all external cables must be 3 meters or less in length.
OPERATION MANUALNAV-402AP-3T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .
OPERATION MANUALNAV-402AP-3SAFETY FIRST: TO ALL OPERATIONS PERSO NNELREFER ALL SERVICING OF UNIT TO QUALIFIED TECHNICAL PERSONNEL. this unit contains nooperator serviceable parts.WARNING: USING THIS EQUIPMENT IN A MANNER NOT SPECIFIED BY THE ACCOMPANYINGDOCUMENTATION MAY IMPAIR THE SAFETY PROTECTION PROVIDED BY THE EQUIPMENT.CASE, COVER OR PANEL REMOVALRemoving the Chassis Assembly from the Case Assembly exposes the operator to electrical hazards thatcan result in electrical shock or equipment damage. Do not operate this Test Set with the Chassis Assemblyremoved from the Case Assembly.SAFETY IDENTIFICATION IN TECHNICAL MANUALThis manual uses the following terms to draw attention to possible safety hazards, that may exist whenoperating this equipment.CAUTION:THIS TERM IDENTIFIES CONDITIONS OR ACTIVITIES THAT, IF IGNORED, CAN RESULT INEQUIPMENT OR PROPERTY DAMAGE (E.G., FIRE).WARNING: THIS TERM IDENTIFIES CONDITIONS OR ACTIVITIES THAT, IF IGNORED, CAN RESULT INPERSONAL INJURY OR DEATH.SAFETY SYMBOLS IN MANUALS AND ON UNITSCAUTION: THIS SYMBOL REFERS TO SPECIFIC CAUTIONS REPRESENTED ON THE UNITAND CLARIFIED IN THE TEXT.AC OR DC TERMINAL: TERMINAL THAT MAY SUPPLY OR BE SUPPLIED WITH AC OR DCVOLTAGE.DC TERMINAL: TERMINAL THAT MAY SUPPLY OR BE SUPPLIED WITH DC VOLTAGE.AC TERMINAL: TERMINAL THAT MAY SUPPLY OR BE SUPPLIED WITH AC ORALTERNATING VOLTAGE.SWITCH ON/OFF (PUSH-PUSH): POWER TO THE DEVICE IS CONNECTED ON ORDISCONNECTED OFF.EQUIPMENT GROUNDING PRECAUTIONImproper grounding of equipment can result in electrical shock.USE OF PROBESCheck specifications for the maximum voltage, current and power ratings of any connector on the Test Setbefore connecting it with a probe from a terminal device. Be sure the terminal device performs within thesespecifications before using it for measurement, to prevent electrical shock or damage to the equipment.POWER CORDSPower cords must not be frayed, broken nor expose bare wiring when operating this equipment.USE RECOMMENDED FUSES ONLYUse only fuses specifically recommended for the equipment at the specified current and voltage ratings.INTERNAL BATTERYThis unit contains a Sealed-Lead Battery, serviceable only by a qualified technician.CAUTION:SIGNAL GENERATORS CAN BE A SOURCE OF ELECTROMAGNETIC INTERFERENCE (EMI) TOCOMMUNICATION RECEIVERS. SOME TRANSMITTED SIGNALS CAN CAUSE DISRUPTIONAND INTERFERENCE TO COMMUNICATION SERVICES OUT TO A DISTANCE OF SEVERALMILES. USERS OF THIS EQUIPMENT SHOULD SCRUTINIZE ANY OPERATION THAT RESULTSIN RADIATION OF A SIGNAL (DIRECTLY OR INDIRECTLY) AND SHOULD TAKE NECESSARYPRECAUTIONS TO AVOID POTENTIAL COMMUNICATION INTERFERENCE PROBLEMS.
OPERATION MANUALNAV-402AP-3T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .
OPERATION MANUALNAV-402AP-3L IST O F EFFECTIVE PAG ESCHAPTER/SECTION/SUBJECTTitle / Copyright PageStatementsSafety PageL i st o f E f f e c t i v e P a g e sTable of ContentsI n t r o d u ct i o n1-Table of Contents1 - L i st o f I l l u s t r a t i o n s / T a b l e s1-1-11-2-11-2-21-2-31-3-11-4-11-5-1Appendix AAppendix BAppendix /041/041/041/041/041/041/041/041/041/041/04LIST OF EFFECTIVE PAGESPage 1Sep 1/04
OPERATION MANUALNAV-402AP-3T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .LIST OF EFFECTIVE PAGESPage 2Sep 1/04
OPERATION MANUALNAV-402AP-3TABLE OF CONTENTSTitleC h a p t e r / S e ct i o nTitle / Copyright PageStatementsSafety PageList of Effective PagesTable of ContentsI n t r o d u ct i o nChapter 1SectionSectionSectionSectionSectionAppendix A Appendix B Appendix C torage1-11-21-31-41-5Table of I/O ConnectorsMetric/British Imperial Conversion Table with Nautical Distance ConversionsAbbreviationsIndexTABLE OF CONTENTSPage 1Sep 1/04
OPERATION MANUALNAV-402AP-3T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .TABLE OF CONTENTSPage 2Sep 1/04
OPERATION MANUALNAV-402AP-3INTRO DUCTIO N - NAV- 402AP-3 TEST SETT h i s m a n u a l c o n t a i n s N A V - 4 0 2 A P - 3 o p e r a t i n g i n st r u ct i o n s f o r M a r ke r , G / S , V O R , L O C , C O M M a n dAuto Pilot systems. It is strongly recommended that personnel be thoroughly familiar with theco n t e n t s o f t h i s m a n u a l b e f o r e a t t e m p t i n g t o o p e r a t e t h i s e q u i p m e n t .Refer all servicing of unit to qualified technical personnel.ORGANIZATIONThis manual is divided into the following Chapters and Sections:CHAPTER 1- OPERATIONS e ct i o n 1- D E S C R I P T I O N ( d e s cr i p t i o n o f t h e N A V - 4 0 2 A P - 3Section 2- O P E R A T I O N ( i n s t a l l a t i o n ; co n t r o l s, co n n e ct o r s a n d i n d i ca t o r s; a n d g e n e r a lo p e r a t i n g p r o c e d u r e s)Section 3- SPECIFICATIONSSection 4- SHIPPINGSection 5- STORAGEINTRODUCTIONPage 1Sep 1/04
OPERATION MANUALNAV-402AP-3T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .INTRODUCTIONPage 2Sep 1/04
OPERATION MANUALNAV-402AP-3CHAPTER ONENAV- 402AP- 3 TEST SETOPERATION MANUALTABLE OF CONTENTSTitleSECTION 1 – DESCRIPTION1. General Description and Capabilities1.1Description1.2Functional CapabilitiesSECTION 2 – OPERATION1 . I n st a l l a t i o n1.1General1.2Battery Operation1.3Battery Charging1.4Safety Precautions1.4.1 Complying with Instructions1.4.2 Grounding Power Cord1.4.3 Operating Safety1.4.4 CAUTION and WARNING Labels1.5AC Power Requirements1.6FCC Requirements1.7Battery Recharging1.8Bench Operation1.9External Cleaning2. Controls, Connectors And Indicators2.1Front Panel2.2Rear Panel3. General Operating Procedures3.1General3.2Signals Simulated3.3Operation CAUTIONS3.4Ramp Operation3.5Bench Operation3.6Counter Operation3.7Battery Parameters3.8Operate LOC and G/S Simultaneously3.9M a r k e r O p e r a t i o n ( T y p i c a l C o n t r o l S e t t i n g s)3.10V O R O p e r a t i o n ( T y p i c a l C o n t r o l S e t t i n g s)3.11Localizer Operation (Typical Control Settings)3.12Glide Slope Operation (Typical Control Settings)3.13Communication Operation (Receiver Tests)(Typical Control Settings)3.14C o m m u n i c a t i o n O p e r a t i o n ( T r a n sm i t t e r T e st s)(Typical Control Settings)C h a p t e r / S e ct i o n / S u b j e 11222234561-2-371-2-38TABLE OF CONTENTSPage 1Sep 1/04
OPERATION MANUALNAV-402AP-3TitleSECTION 3 – SPECIFICATIONS1. NAV-402AP-3 Specifications1.1RF Output1.2Marker Mode1.3VOR Mode1.4LOC Mode1.5G/S Mode1.6COM Mode1.7External Frequency Counter1.8Power Meter1.9Battery Level Monitor1.10Bearing Monitor1.11Battery1.12AC Power1.13EnvironmentalSECTION 4 – SHIPPING1. Shipping Test Sets1.1Information1.2R e p a c ki n g P r o c e d u r eSECTION 5 – STORAGE1. Storing Test SetsC h a p t e r / S e ct i o n / S u b j e 11-4-11-4-11111-51-5-11TABLE OF CONTENTSPage 2Sep 1/04
OPERATION MANUALNAV-402AP-3LIST OF ILLUSTRATIONSTitleC h a p t e r / S e ct i o n / S u b j e ctBattery RechargingNAV-402AP-3 Front and Rear PanelsRepacking Procedure1-2-11-2-21-4-1Page312LIST O F TABLESTitleS p e ci f i e d F u s e R a t i n g sCorrespondence Chart for Decibels, Volts and WattsCorrespondence Chart for 90 Hz and 150 Hz Tones (LOC)Correspondence Chart for 90 Hz and 150 Hz Tones (G/S)VOR Bearing Select Switches90 Hz and 150 Hz Tones Variable Phase RelationshipsC h a p t e r / S e ct i o n / S u b j e ct1-2-11-2-31-2-31-2-31-3-11-3-1Page291212910LIST OF ILLUSTRATIONS/TABLESPage 1Sep 1/04
OPERATION MANUALNAV-402AP-3T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .LIST OF ILLUSTRATIONS/TABLESPage 2Sep 1/04
OPERATION MANUALNAV-402AP-3SECTION 1 - DESCRIPTION1. GENERAL DESCRIPTION AND CAPABILITIES1.1 DESCRIPTIONT h e N A V - 4 0 2 A P - 3 i s a B e n c h a n d R a m p T e stS e t d e si g n e d t o m e e t t h e e l e c t r o n i cfunctional test requirements of Category Ia n d C a t e g o r y I I I L S S y s t e m s , C o m m u n i ca t i o n( C O M M ) , N a vi g a t i o n ( N A V ) a n d M a r ke r ( M K R )Systems.The NAV-402AP-3 contains features to allowt e st i n g o f s o p h i s t i c a t e d a u t o p i l o t s y st e m s.T h e se f e a t u r e s i n c l u d e : a u t o m a t i c L O C D D M ,automatic sweep, two fixed VOR frequencies;a n d t w o f i xe d , p a i r e d L O C a n d G / Sf r e q u e n ci e s .1.2 FUNCTIONAL CAPABILITIESThe NAV-402AP-3 has the following featuresa n d c a p a b i l i t i e s:OSignal Generator with a variableattenuator which can be connected to theequipment under test by a radiated signalfrom a self-contained antenna or by aco a xi a l c a b l e . T h e s i g n a l g e n e r a t o r c a nbe operated under either fixed frequencyco n t r o l o r i n v a r i a b l e f r e q u e n c y m o d e i neach band.OThe generator can be modulatedinternally by a 1020 Hz Ident Tone,Marker, VHF Omnidirectional Range(VOR), Localizer (LOC) or Glide Slope( G / S ) T o n e s.OA si x- d i g i t c o u n t e r w h i c h i n d i c a t e s t h e R Fof the signal generator on any band, thefrequency of a COM Transmitter undertest, any external signal input from 1 MHzto at least 300 MHz, or the VOR Bearings e l e c t e d b y t h e B e a r i n g S e l e c t S w i t ch e s.OA built-in RF power meter measures COMT r a n sm i t t e r p o w e r , f r o m 0 - 1 0 W o r0-100W, either peak or average power bys e l e c t i n g a sw i t ch p o s i t i o n l o ca t e d o n t h eFront Panel. A COM Transmitterdemodulation output permits viewing orlistening to COM modulation.OA b u i l t - i n m o d u l a t i o n m e t e r m e a su r e sS i g n a l G e n e r a t o r P e r ce n t o f M o d u l a t i o non any frequency band from 0-30% or0 - 1 0 0 % . F r o n t P a n e l co n t r o l s p e r m i tq u i c k s e t t i n g o f m o d u l a t i o n p e r ce n t a g e s.9 0 b e a r i n g c h e c k m o n i t o r a l l o w s q u i ckve r i f i ca t i o n o f b a si c V O R b e a r i n g f r o m t h eV O R d e m o d si g n a l . N I C A D b a t t e r y a n dbuilt-in charging system permit completelyportable operation for up to 2 hoursco n t i n u o u s d u t y. A n y t i m e t h e T e st S e t i splugged to an ac line, the battery is beingch a r g e d . I n b a t t e r y o p e r a t i o n , a na u t o m a t i c t i m e r t u r n s t h e T e st S e t o f fa f t e r 6 t o 1 0 m i n u t e s. T h e T e st S e t ca nbe recycled by pressing the PWR/BATS w i t ch t o t h e B A T p o si t i o n .1-1-1Page 1Sep 1/04
OPERATION MANUALNAV-402AP-3THIS PAG E INTENTIO NALLY LEFT BLANK1-1-1Page 2Sep 1/04
OPERATION MANUALNAV-402AP-3SECTION 2 - OPERATION1. INSTALLATION1.1 GENERAL1.4.1T h e T e s t S e t i s p o w e r e d b y a n i n t e r n a l b a t t e r y.The Test Set contains a battery chargingc i r c u i t w h i c h e n a b l e s t h e o p e r a t o r t o r e ch a r g ethe battery when connected to ac power.Installation/operating personnel should attemptt o i n st a l l o r o p e r a t e t h e T e st S e t o n l y a f t e rreading and complying with instructionscontained in this manual. All procedurescontained in this manual must be performed inexact sequence and manner described.NOTE:The Test Set can operate continuouslyon ac power for servicing and/orbench tests.Refer to 1-2-2, Figure 2 for location ofcontrols, connectors or indicators.1.4.2The 0 to 30% scale displays battery voltage.Normal battery charged condition is indicateda s 1 5 V o r g r e a t e r . L e s s t h a n 1 2 . 5 V i n d i ca t e sa discharged battery. An automatic lowvoltage cutoff circuit turns the Test Set OFFwhen the battery voltage drops under 12.5 V.The Test Set contains an automatic time-out toconserve power. An automatic timer turns theTest Set OFF after 6 to10 minutes (only whenu s i n g b a t t e r y p o w e r ) . T h e T e s t S e t ca n b erecycled by pressing the PWR/BAT Switch tothe BAT position.1.3 BATTERY CHARGINGT h e b a t t e r y c h a r g e r o p e r a t e s w h e n e ve r a cpower is applied to the Test Set. The batterysh o u l d b e c h a r g e d e v e r y t h r e e m o n t h s(minimum).NOTE:Overnight charging is recommended.1.4 SAFETY PRECAUTIONSThe following safety precautions must beo b se r ve d d u r i n g i n s t a l l a t i o n a n d o p e r a t i o n .Aeroflex assumes no liability for failure toco m p l y w i t h a n y s a f e t y p r e c a u t i o n o u t l i n e d i nthis manual.Grounding Power CordWARNING:1.2 BATTERY OPERATIONThe internal battery (NICAD) is equipped top o w e r t h e T e s t S e t f o r t w o h o u r s o f co n t i n u o u suse, after which time, the Test Set batteryn e e d s r e ch a r g i n g .Complying with InstructionsUSE OF A THREE-PRONG TOTWO-PRONG ADAPTER PLUGCREATES A SHOCK HAZARDBETWEEN THE CHASSIS ANDELECTRICAL GROUND.F o r a c o p e r a t i o n , t h e p o w e r co r d , e q u i p p e dw i t h s t a n d a r d t h r e e - p r o n g p l u g , m u st b eco n n e ct e d t o a p r o p e r l y g r o u n d e d t h r e e - p r o n greceptacle.I t i s t h e cu st o m e r ’s r e sp o n si b i l i t y t o :OH a v e a q u a l i f i e d e l e c t r i c i a n c h e ckr e ce p t a cl e ( s) f o r p r o p e r g r o u n d i n g .OReplace any standard two-prongr e ce p t a cl e ( s) w i t h p r o p e r l y g r o u n d e d t h r e e p r o n g r e ce p t a cl e ( s) .1.4.3Operating SafetyD u e t o p o t e n t i a l f o r e l e c t r i c a l s h o c k w i t h i n t e ste q u i p m e n t , t h e C h a s s i s A s s e m b l y m u st r e m a i ni n st a l l e d i n t h e C a se A sse m b l y. B a t t e r yreplacement must only be performed byqualified service technicians.1.4.4CAUTION and WARNING LabelsE xe r ci se e xt r e m e ca r e w h e n p e r f o r m i n goperations preceded by a CAUTION orWARNING label. CAUTION labels appearwhere possibility of damage to equipmentexists. WARNING labels denote conditionsw h e r e b o d i l y i n j u r y o r d e a t h m a y r e su l t .1-2-1Page 1Sep 1/04
OPERATION MANUALNAV-402AP-31 . 5 A C P O W E R REQ UIREMENTS1.7 BATTERY RECHARGINGThe Test Set operates over a voltage range of100 to 120 VAC at 60 Hz or 220 to240 VAC at 50 Hz according to VOLTAGES E L E C T S w i t c h se t t i n g .Refer to 1-2-1, Figure 1.T h e sp e ci f i e d f u se r a t i n g s a r e l i s t e d i n1-2-1, Table 1.CAUTION:FOR CONTINUOUSPROTECTION AGAINST FIRE,REPLACE ONLY WITH FUSESOF THE SPECIFIED VOLTAGEAND CURRENT RATINGS.INPUT VOLTAGEF1 AND F2 FUSES100 to 120 VAC1.0 A, 250 VFast Blo (Type F)(Aeroflex 5106-4501-000)(1.2in AGC Glass)220 to 240 VAC0.5 A, 250 VFast Blo (Type F)(Aeroflex 5106-0000-016)(1.2in AGC Glass)STEPPROCEDURE1.V e r i f y F U S E S a r e co r r e ct f o r n o r m a lo p e r a t i n g vo l t a g e . R e f e r t o p a r a 1 - 2 - 1 . 5 .2.V e r i f y V O L T A G E S E L E C T S w i t ch i s se t t ot h e se t t i n g ( 1 1 5 o r 2 3 0 V A C ) t h a tmatches the input ac power.3.Connect ac power cable between ACP o w e r C o n n e ct o r a n d n o r m a l o p e r a t i n gv o l t a g e p o w e r s o u r c e , a c c o r d i n g t o T e stS e t co n f i g u r a t i o n . R e f e r t o p a r a 1 - 2 - 1 . 5 .NOTE:4.T h e b a t t e r y ch a r g e r o p e r a t e swhenever ac power is applied tot h e T e st S e t .A l l o w se ve r a l h o u r s f o r b a t t e r y ch a r g e o runtil 0 to 30% scale displays batteryvo l t a g e i s 1 5 V o r g r e a t e r .NOTE:Overnight charging isrecommended.Specified Fuse RatingsTable 11.6 FCC REQUIREMENTSThe T est Set is pr ohibited fr om use in VAR( var iable) fr equency modes dur ing r ampuse. Any test signals r adiated fr om theantenna must be fixed fr equencies. T heT est Set is pr ohibited fr om exter nallymodulating any band dur ing r amp use.T his includes micr ophones, audiogener ator s, etc.1-2-1Page 2Sep 1/04
OPERATION MANUALNAV-402AP-3NAV TONEOUTSIG GENDEMODAC IN CONNECTORPWR MONDEMODF11.0A @ 110VAC0.5A @ 220VACTYPE F115023F2S00920004B a t t e r y R e ch a r g i n gFigure 11.8 BENCH OPERATION1.9 EXTERNAL CLEANINGSTEPThe following procedure contains routinei n s t r u c t i o n s f o r c l e a n i n g t h e o u t s i d e o f t h e T e stSet.PROCEDURE1.V e r i f y F U S E S a r e co r r e ct f o r n o r m a loperating voltage. Refer to para 1-2-1.5.2.V e r i f y V O L T A G E S E L E C T S w i t ch i s se t t othe setting (115 or 230 VAC) thatmatches the input ac power.3.Connect ac power cable between ACPower Connector and normal operatingvoltage power source according to TestSet configuration. Refer to para 1-2-1.5.4.5.P r e ss P W R / B A T S w i t ch t o P W R p o si t i o nand verify POWER ON Indicatorilluminates.CAUTION:STEPDISCONNECT POWER FROMTEST SET TO AVOID POSSIBLEDAMAGE TO ELECTRONICCIRCUITS.PROCEDURE1.C l e a n f r o n t p a n e l b u t t o n s a n d d i sp l a yf a ce w i t h so f t l i n t - f r e e cl o t h . I f d i r t i sdifficult to remove, dampen cloth withwater and a mild liquid detergent.2.Remove grease, fungus and ground-ind i r t f r o m su r f a ce s w i t h so f t l i n t - f r e e cl o t hdampened with isopropyl alcohol.3.R e m o ve d u st a n d d i r t f r o m co n n e ct o r sw i t h so f t - b r i st l e d b r u sh .4.C o v e r u n u s e d c o n n e c t o r s w i t h su i t a b l ed u st co ve r s t o p r e ve n t t a r n i sh i n g o fco n n e ct o r co n t a ct s.5.C l e a n c a b l e s w i t h s o f t l i n t - f r e e cl o t h .6.P a i n t e x p o s e d m e t a l s u r f a c e t o a vo i dco r r o si o n .Connect UUT to Test Set.1-2-1Page 3Sep 1/04
OPERATION MANUALNAV-402AP-3T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K .1-2-1Page 4Sep 1/04
OPERATION MANUALNAV-402AP-32. CONTROLS, CONNECT ORS AND 30%6810FROM090HIMHZBRGNAV - 402AP09.96 KHzVAR30.093.155.200.200 90.15020µA10282726120.093.155LOC VARG/S FIXEDLOC FIXEDG/S VARVOR VARCOM FIXEDVOR FIXEDCOM 25 KHzMKR VARCOM 8.33 KHzMKR FIXED.091.091.175.175.400.400 MOD IN1020CTR RVAR FREQHZLOKHZ 1615009200013334NAV TONEOUT35SIG GE
NAV-402AP-3 . 1-1-1 Page 1 Sep 1/04 . SECTION 1 - DESCRIPTION . 1. GENERAL DESCRIPTION AND CAPABILITIES . 1.1 DESCRIPTION . The NAV-402AP-3 is a Bench and Ramp Test Set designed to meet the electronic functional test requirements of Category I and Category II ILS Systems, Communication (COMM), Navigation (NAV) and Marker (MKR) Systems.
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