MAY 2017 IRB 1200
MAY 2017IRB 1200OverviewProduct Management, ABB Robotics
AgendaMay 12, 2017 DVP Customer benefits Overview and vision Main featuresKey applications andsegments Payload Flexible mounting Working range Protection Performance and accuracy Easy integration Main dimensions Controller Outline manipulator SummarySlide 2
OverviewDifferentiated value propositionHave you ever wantedto make your machines15% smaller and 10%faster? ABB’s new IRB1200 allows you to doexactly that.May 12, 2017Slide 3
Overview and visionOriginal vision– To develop a compact, flexible small robot to replace IRB 140– The main application for the robot will be Material Handling and Small Parts AssemblyMay 12, 2017Slide 4
Overview and visionTarget growth marketsSmall Parts Assembly§§Perfect complement, oralternative, to IRB 120Increases offering in MaterialHanding & AssemblyapplicationsMay 12, 2017Slide 5Food & Beverage§§Long reach while providingcompactnessFood Grade Lubrication is availableoptionMachine Tending & MaterialHandling§§IP40 protection as standard;Foundry Plus 2, IP67 and CleanRoom are available optionsSafeMove2 is available option
Overview and visionIRB 140§On market for 10 years, has reached itsfull potential§ Good market reputation§ Good performance in terms ofaccuracy and robustness§§One major drawback - bulkiness.Aim of IRB 1200 to be a compact robotable to build upon and improve most ofIRB 140 featuresMay 12, 2017Slide 6IRB 1200§Goal to eventually maintain the samecost level as IRB 140 while offeringmore performance like§ Compactness§ Larger working envelop§ Increase payload§ Underline connection
Main featuresMay 12, 2017IRB 1200 – 5/.09IRB 1200 7/.07Payload5 kg7 kgReach901 mm703 mmAccuracy.02 mm.02 mmFootprint210mm*210 mm210mm*210 mmCustomer interfaceUnderlying connection asoptionUnderlying connection asoptionWeight52 kg54 kgMounting positionFloor, wall, ceilingFloor, wall, ceilingIP ProtectionIP 40 as standard, IP 67,Foundry Plus 2 s optionIP 40 as standard, IP 67,Foundry Plus 2 as optionClean ood Grade LubricationAvailableAvailableSlide 7
Main dimensionsIRB 1200-5/0.94518242216967105264448180399Turning radius:R138180210May 12, 2017Slide 8
Main dimensionsIRB 1200-7/0.73518242116869105264350180399Turning radius:R138210May 12, 2017Slide 9180
Outline manipulatorIRB 1200-5/0.9 vs IRB 1200-7/0.7Front viewMay 12, 2017Slide 10Side viewTop view
Outline manipulatorIRB 1200-5/0.9 vs IRB 120 & IRB 140IRB 1200-5/0.9VSIRB 120IRB 1200-5/0.9VSIRB 140May 12, 2017Slide 11
Outline manipulatorIRB 1200-7/0.7 vs IRB 120 & IRB 140IRB 1200-7/0.7VSIRB 120IRB 1200-7/0.7VSIRB 140May 12, 2017Slide 12
Outline manipulatorNew Calibration (pin-to-pin)May 12, 2017Slide 13Axis 1Axis 2Axis 3Axis 4Axis 5Axis 6
Flexible mountingAll anglesCeilingMountedFloorMountedMay 12, 2017Slide 14WallMounted
ProtectionIPIP 40 (standard)IP 67 & Foundry Plus 2 (optional)Clean Room & Food GradeLubrication (optional)§Cost Saving§ISO Class 3 for Clean Room§Less and lower cost parts§Food Grade Lubrication§Less Testing§It is good enough for mostapplicationMay 12, 2017Slide 15
ProtectionFoundry Plus 2May 12, 2017Protect mountholesProtectCP/CSProtect liftingholesCover: Protect HD gearProtect calibrationholesVariseal DesignSlide 16
Easy integrationCustomer interfacesCBABDCC10 x customer signals49V, 500mA4 x air maxdiameter 4mm 5 barEthernet interfaceDBrake releaseABAMay 12, 2017Slide 17
Easy integrationUnderlying connectionsDABC10 x customer signals49V, 500mA4 x air maxdiameter 4mm 5 barEthernet interfaceDBrake releaseABMay 12, 2017Slide 18C
Easy integrationMounting interfacesMay 12, 2017Slide 19
ControllerIRC single cabinet§May 12, 2017”The Standard”Slide 20IRC 5 Compact§Compact size§Low cost§Portable(27.5kg)§External connectors§Built-in 16 in /16 out
Customer benefitsEnclosure Structure Design Including internal wiring and airCompact Footprint - Around 50% less thanIRB 140Underline Connection as Option New in ABB portfolioShort Cycle Time - Decreasing 27% from theIRB 120Shortest Turning Radius in Class- Only 138mm around 21% shorterthan the averageLarger Work Envelop - Around 20% largerthan the average in classIP-67 & Foundry Plus 2 as Option - Built towithstand harsh environmentsEthernet Communication - Easy tointegrated with other equipmentTwo Models in One Design - What we areproviding is a familyMay 12, 2017Slide 21
Customer benefitsEnclosed design, which allows all wiring andair to go through the inside of the robotReduced maintenanceLess risk of cable and air hose damagedCan be used in confined spacesEasy to keep clean– No risk of dust collecting on cablesMay 12, 2017Slide 22
Customer benefitsUnderlying connectionNew design in the ABB portfolioSaves working spaceBetter cell layout– Equipment can be placed closer to, oraround, robot without interferenceRobot is more streamlined, making itvery easy to clean in food or CNCenvironmentsMay 12, 2017Slide 23
Customer benefitsUnderlying ConnectionBenefits§ Shorter cycle time§ Smaller footprint,§ Less interference when roof mountingPlacement§Closer to the machine orprocessMachine Tending in CNCMay 12, 2017Slide 24
Customer benefitsShort cycle timeDecreasing 27% compared withIRB 120§5kgis best in class§5% faster than any competitor§Able to produce more products perhourMaterial HandlingMay 12, 2017Slide 25
Customer benefitsIP 67, Foundry Plus 2, CleanRoom (option)Less maintenance§Moredurable§No need for jacketsMounting§Insidemachines without anyexternal protectionMay 12, 2017Slide 26Machine Tending in CNC
Customer benefitsNew small robot familyConsisting of two variantsMay 12, 2017Slide 27 Require fewer spare parts 5kg and 7kg componentsinterchangeable
Key applications and segmentsApplicationsSegments Assembly Small parts assembly Material Handling Food & Beverage Machine Tending Pharmaceutical Laser Marking Medical Polishing Plastics Die Casting Foundry Packaging Metal Fab Solar AutomotiveMay 12, 2017Slide 28
Key applications and segmentsAssemblySmall Parts Assembly§§§May 12, 2017Slide 29IRB 1200 is the perfectalternative/complementary for IRB120 in small parts assemblyOptimized payload and reach forsmall part handling and assembly§5kg with 900mm§7kg with 700mmUnderline connection design to beeasy clean and save working space
Key applications and segmentsMaterial handlingFood & Beverage§§§May 12, 2017Slide 30Short cycle time to increase theproduction efficiencyLarge working envelop with shortestturning radius in the classCompact design allows the robotonly need small cell to do operation
Key applications and segmentsMachine tendingCNC machine tending§§§§May 12, 2017High IP protection - IP 67Foundry Plus 2 as option, superior resistance to corrosion andcapability to withstand high-pressure steam washingCompact design to be easily integrated with CNC machine.Inverted mounting option to save the floor space and optimizethe motion rangeSlide 31
Key applications and segmentsPolishing and dispensingPolishingDispensingSmall parts assembly§Visionsystems are easily integrated§Smoothsurface and internal cabling makes the roboteasy to clean§SpeedMay 12, 2017and accuracy let robot do a better jobSlide 32
IRB1200 SafeMove2The smallest ABB robot to feature SafeMove2§§SafeMove2*, ABB’s safety solution, introduced to IRB1200 for the first time–SafeMove2, certified PLd cat. 3 in accordance with ISO13849–Makes collaborative applications with ABB small robots possibleIRB1200 with SafeMove2 to deliver the benefit to customer:–Enables lean, flexible and more economic robot solutions Fully integrated flexible software solution Powerful configuration tools reducing commissioning times–Designed to keep humans and equipment completely safe–Facilitates human/robot collaboration §May 12, 2017Flexible safety rated speed and position monitoringIRB1200 SafeMove2 support both IRC5 Single & IRC5C compact controllersSlide 33 *Detail SafeMove2 information could be checked & downloaded from ABB Robotics website.
IRB1200 Food Grade Lubrication Food grade lubricant (NSF H1) to ensure food compatible forboth IRB1200-7/0.7 & -5/0.9 variants Clean Room ISO Class 3 to ensure low contamination risk Smooth surface and special paint for easier cleaning Protection: IP67 protection, easy to clean for F&B industry Screw: normal screws w/ additional cleanroom paint Tool Flange: black chrome plating, same as cleanroom Typical assembly, testing, cleaning process, and two layer’spacking to ensure the level of cleannessMay 12, 2017Slide 34 *Other specifications could refer to IRB1200 standard variant.
Summary New design: Loaded with features whichallow for 15% smaller cells that have 10%shorter cycle times Compact: Large useable working area in asmall package leads to shorter cycles andmore compact machines Easy to integrate: Four air ducts, 10customer signals and Ethernet, all routedinside the robot from flange to foot Flexible family: Two variants (700 mmreach/7 kg payload; 900 mm reach/5kgpayload); Mountable at any angle Durable: IP 40 protection as standard with IP67 & Foundry Plus 2 protection as an option;ISO 3 support in Clean Room environmentMay 12, 2017Slide 35
Overview and vision May 12, 2017 Slide 6 IRB 140 §On market for 10 years, has reached its full potential § Good market reputation § Good performance in terms of accuracy and robustness § One major drawback - bulkiness. § Aim of IRB 1200 to be a compact robot able to build upon and improve most of IRB 140 features IRB 1200
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SANS 1200 A General SANS 1200 C Site Clearance SANS 1200 DB Earthworks (Pipe Trenches) SANS 1200 G Concrete Works SANS 1200 L Medium-Pressure Pipelines SANS 1200 LB Bedding (Pipes) SANS 1200 MJ Segmented Paving SANS 1200 MK Kerbing and Channeling SANS 1200 MM Ancillary Roadworks These standardised specifications are available from the South .
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