INSTALLATION INSTRUCTIONS 1 TL-COOL
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets1ME10031Rev B, 2021Mathews EngineeringTools Required (not included):3/8” Allen wrench1/8” Allen wrench5/32” Allen wrenchSmall Crescent wrench9/16” wrench1/2” wrenchSmall Torque wrench w/ 3/8” socket13.6 Nm (120 in-lbs)Ÿ Copper tube cutterŸŸŸŸŸŸŸStep 1:Use a 3/8” Allen wrench to remove the1/2-13 socket screw in the center of theturret. A longer bolt is used for TL-COOLand is supplied in the kit. Set the originalbolt aside.There is also a large washer at the bottom ofthe center hole. This washer is not requiredand can be left in the hole or set aside with thebolt. Label and save these parts so you willhave the option of returning to the factoryconfiguration.Step 2:Clean the top of the turret. The top ofthe turret needs to be clean, dry, andfree from oil.
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets2ME10031Rev B, 2021Mathews EngineeringStep 3:Using a 1/8” Allen wrench, remove thefour 10-32 button head screws from thetop of the TL-COOL. Remove the 4” topcover and and 4” top cover gasket.Step 4:Center the TL-COOL on top of the turret.The output ports can be oriented at anyangle. The orientation shown in thephoto is most common.The rubber pad on the bottom of the TLCOOL helps the stator maintainorientation during rotation.Step 5:Insert the 1/2-13 x 3-1/2” stainlesssteel center bolt. This bolt is longerthan the original bolt so do not usethe original bolt with TL-COOL.No washer is required.
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets3ME10031Rev B, 2021Mathews EngineeringStep 6:Using the 3/8” Allen extension toolsupplied in the kit, and a small torquewrench outfitted with a 3/8” socket,torque the 1/2-13 x 3-1/2” center bolt to13.6 Nm (120 in-lbs.).Step 7:Remove the existing coolant hosefrom the coolant pipe. Looselyinstall the 1/4-NPT right-anglepush-to-connect fitting.Step 8:To tighten the right-angle fitting,brace the plumbing with aCrescent wrench or similar tooland tighten the 1/4-NPT right anglefitting firmly.
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets4ME10031Rev B, 2021Mathews EngineeringStep 9:With the TL-COOL’s coolant connectororiented towards the back, slide the“Tommy” bar into the rod coupler and putthis, along with the 4” sealing gasketloosely into place.Loosening the two “phase adjusting”screws will allow the ears on the rodcoupler to rotate as needed.Step 10:Using a 1/8” Allen wrench, loosely installall four (4) 10-32 button head screws.Tighten the four 10-32 screws but leavethe inner two (2) “phase adjust” buttonhead screws loose for now.Step 11:Use a 5/32” Allen wrench to anchor the“Tommy bar” rod end to the top of thecoolant plumbing.
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets5ME10031Rev B, 2021Mathews EngineeringStep 12:With the two (2) phase adjusting screwsloose, rotate the rotor into position. Thepreferred input port position is at theback.The phase adjusting plate allows the rotor to beadjusted /-45 degrees (as long as the inputport does not interfere with the Tommy bar). Ifneeded, an additional 90 degrees of phaseadjustment is available through additional screwholes located under the phase-adjusting plate.Step 13:When the phase is correct the rightangle input coupler should be at the backof the lathe and aligned with theassociated stator port.Some applications may call for locating theinput coupler on the left rather than the back,however, feeding from the back position seemsto result in the least amount of tool interference.Step 14:When satisfied with the alignment of theinput port with the output port, use a 1/8”Allen wrench to tighten the two (2) 10-32phase adjusting button head screws.
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets6ME10031Rev B, 2021Mathews EngineeringStep 15:Apply a small amount of light-weight oilto the Tommy bar rod coupler springmechanism.When the turret turns, it will lift up slightly. ThisTommy bar spring mechanism prevents thislifting motion from binding the Tommy bar.Step 16:Install the 11” clear hose. The hoseshould push all the way into the push-tofit couplings at both ends.To remove the hose, firmly press the fitting’scollar in while pulling out on the hose. If therelease collar proves difficult to press down, thesides of a 1/4” open-end wrench can be used topress the collar down while pulling out the hose.Step 17:A plastic “S-Clip” is included to anchorthe hose to the Tommy bar.
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets7ME10031Rev B, 2021Mathews EngineeringStep 18:Cut the copper tubing to the desiredlength, slide on a brass flare fitting, andinstall the feed tube at the desiredstations. Gently bend the malleabletubing by hand or with appropriate tools.NOTE! The flare fitting will only slideonto straight tubing. Do not bend thetubing before the brass fitting is inplace.Step 19:Flare caps are provide for unusedstations but unused stations do not haveto be capped off. However, coolant willflow from an uncapped port when thatstation is selected.Flare fittings are ideal because, whentight, they hold the copper tube firmly.The TL-COOL flare fittings do not requirethread tape.NOTE:Haas TL series coolant pump pressure is 15 psi. The Haas TL-1 coolant pumpwill automatically de-activate wheneverthe tool turret is indexed so there will belittle or no input pressure present whenthe turret is indexed.For longest seal life never index theturret when the input port pressure ismore than 20 psi.
8INSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turretsME10031Rev B, 2021Mathews EngineeringStator29 3017191815141311b11a10129Rotor1/2-13 x 3-1/2”Tighten to:13.6 Nm(120 in-lbs)1643512678272028262524222123Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.com
Mathews Engineering2931 N. Webster Ave.Indianapolis, IN 46219www.mathews-engineering.comINSTALLATION INSTRUCTIONSTL-COOL: Rotary Coolant Couplerfor Haas TL Series ATT turrets9ME10031Rev B, 2021Mathews EngineeringReplacement Parts:Mat'lItem # Qty Unit QtyDescription1ea11NPT Coupler, ME14-14N6ea1210-32 x 3/8" Button Head Cap Screw1 in 273Rod Coupler Top Cover1 in 294Round Gasket, 2"1ea75Rod Coupler1 in 296Round Gasket, 2"1 in 221 Rotor Top Cover, 4"74ea17a10-32 Pemsert, Min Sheet 0.056", Punch Hole 0.250"1ea17bStandoff, Thru-hole Threaded, Aluminum, 4-40 x 0.187"1ea17c4-40x3/16" 18-8 Button Head Socket Screw1 in 2 19.2 Round Gasket, 4"81ea1918-8 Stainless Steel Socket Head Screw, 1/2"-13 Thread Size, 3-1/2" Long1ea110Timken Bearning1ea111aRetaining Ring for 1" OD1ea111b0.032" Thick Washer for 1" Shaft Diameter Needle-Roller Thrust Bearing1in1.7 Main Shaft121ea113Rotor2ea114X-Profile Oil-Resistant Buna-N O-Ring, 3/32 Fractional Width, Dash Number 1102ea115Oil-Resistant Buna-N O-Ring, 3/32 Fractional Width, Dash Number 1131ea116Thurst Needle Roller Bearing, 2 TRA1625 Washers,1"x1-9/16"x5/64", BAB1941ea117X-Profile Oil-Resistant Buna-N O-Ring, 1/16 Fractional Width, Dash Number 0311ea118Stator4ea118a1/4" Flare x 1/4" MIP Brass Elbow4ea118bHex Plug, Brass, 1/4-18 NPT (m)8in318cSealant Tape, 1/4" x 520"25ea119Rubber Friction Gasket, 4"1in 11.25 Tommy Bar Rod201ea121Shoulder bolts, Allen, Stainless steel 18-8, 5/32" shoulder (#6-32 thread), 1"1ea12218-8 Stainless Steel Threaded Rod, 8-32 Thread Size, 1/2" Long1ea123Set Screw Shaft Collar for 5/32" Diameter, Zinc-Plated 1215 Carbon Steel1ea124Stainless Steel Compression Spring, 1" Long, 0.219" OD, 0.187" ID1ea125Tommy Bar Collar Anchor1ea126NPT Coupler, ME14-14N1in11 1/8" ID, 1/4" OD, Polyurethane Tubing, Clear (per inch)271ea128S Style MTB hose clip, black1ea129Set screw, Allen, Cup point, Stainless steel 18-8, 1/4"-20 x 1/2"1ea130Hole Cover, BLK, Polypropylene, 5mm (3/16")ME Part ME10020ME10021ME10022ME10023ME10024
The Haas TL-1 coolant pump will automatically de-activate whenever the tool turret is indexed so there will be little or no input pressure present when the turret is indexed. For longest seal life never index the turret
1. P274-0100-C — 1-stage cool, 1-stage heat for air- conditioning systems only. 2. P274-0200-C — 1-stage cool, 2-stage heat for a single speed heat pump, or an air conditioner with 2-stage heat. 3. P274-0300-C — 2-stage cool, 2-stage heat for 2-speed air-conditioning systems, or 2-stage cool, 3-stage heat for 2-speed heat pump systems.
The heat pumps have a solid core bi-flow filter/drier located on the liquid line. AIR TEMPERATURE AT OUTDOOR COIL, F AIR TEMPERATURE AT INDOOR COIL, F Min. Max. Min. Max. DB Cool DB Heat DB Cool DB Heat WB Cool DB Heat WB Cool DB Heat 50 -10 115 75 57 501 1. Operation below this temperature is permissible for a short period of time, during .
5.3. STAFInst Uninstall 6. Platform Installation Notes 6.1. Linux installation 6.2. AIX installation 6.3. HP-UX IA64 64-bit installation 6.4. IBM i 32-bit (previously known as i5/OS or OS/400) installation 6.5. z/OS installation 6.6. FreeBSD installation 6.7. Mac OS X installation 6.8. Solaris installation 7. Environment Variable Settings 7.1.
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