Conveyor Belt Repair Products

Conveyor BeltRepair Products2.12.22.32.42.52.62.7Rip repair fastenersBolt plate fastenersRepair patchesRepair stripsFA - 60SL Urethane repair compoundSuper screw repairFix'N Go2222 - 32

Advantages :2.1 - Rip repair fasteners Tear or rip repairQuick easy Installation6 Point FastenersMulti-point fastenersPart No.Size4105200001N 1Belt thicknessmm4-64105200002N 26-84105200003N 38 - 104105200004N 410 - 134105200005N 513 - 164105200006N 616 - 194105200007N 719 - 22Part No.SizeBelt thicknessmm3-44105000110N 1104105000112N 1126-84105000113N 1138 - 9.54105000114N 1149.5 - 114105000115N 11511 - 14.54105000117N 11714.5 - 17.51 Box 2 Meters Rip RepairINSTALLATIONRipHammerTopTopTool Items RequiredPart No.4042991294DescriptionEngineering Hammer # 25, Weight 300 gram23BottomBottom

2.2 - Bolt plate fastenersPart No.SizeBelt thicknessMax.beltMini. Pulleymmstrength N/mmmmQtyper box4100000001N 15 - 11315250254100000140N 1405 - 11400300254100000190N 1908 - 14630400254100000015N 11/211 - 17500400254100000002N 214 - 218007002519 - 258001000104100000025N 21/2Note : See below for Installation tools.Tools and accessories for bolt plate fasteners.404480009540448000944044800096Manual punch404480000240448000014044800003Manual wrench404480013040448001314044800132Power wrench for screw driver404480009840448000974044800099Bolt breaker40448001344044800135Power punch for drilling machine4040000013Makita Cordless driver drill 13mm, 18 volt deliveredwith 2 batteries Li-Lon 3 Ah in box; weight 2,3 Kg24FastenersN 1, 140 & 190N 1 1/2 & 2N 2 1/2 & 3FastenersN 1, 140 & 190N 1 1/2 & 2N 2 1/2 & 3FastenersN 1, 140 & 190N 1 1/2 & 2N 2 1/2 & 3FastenersN 1, 140 & 190N 1 1/2 & 2N 2 1/2 & 3FastenersN 1, 140 & 190N 1 1/2 & 2

2.3 - Repair PatchesPart No.DescriptionDimensionsUnit3650001600Repair Patch 1160 mm x 130 mm x 2.4 mm per pcs.3650002600Repair Patch 2260 mm x 200 mm x 2.4 mm per pcs.3650003600Repair Patch 3360 mm x 270 mm x 2.4 mm per pcs.365000160RRepair Patch 1 with fabric 160 mm x 130 mm x 3.8 mm per pcs.365000260RRepair Patch 2 with fabric 260 mm x 200 mm x 3.8 mm per pcs.365000360RRepair Patch 3 with fabric 360 mm x 270 mm x 3.8 mm per pcs.2.4 - Repair StripsPart No.DescriptionDimensionsUnit3660000070Repair Strip 02,2 mm x 70 mm x 10 mmper pcs.3660001000Repair Strip 12,2 mm x 100 mm x 10 mmper pcs.3660001500Repair Strip 23,2 mm x 150 mm x 10 mmper pcs.3660002200Repair Strip 33,2 mm x 220 mm x 10 mmper pcs.366000100RRepair Strip 1 with fabric3,6 mm x 100 mm x 10 mmper pcs.366000150RRepair Strip 2 with fabric4,6 mm x 150 mm x 10 mmper pcs.366000220RRepair Strip 3 with fabric4,6 mm x 220 mm x 10 mmper pcs.ExampleNote : For the above repair patch / strip Installation you required glue and consumables,see suggested items at the bottom of this page.Tools Items required to install the repair strip/patchesPart No.Description4042991284Disc, semi rigid dia 125k 16(Rubber)4042991255Angle Grinder 5” 1400w, dia 125mm5959125Cleaning Solution R4, 800 ml3150701935Rubber primer FA 900E 800grams with hardener 35 gram4042991138Brush flat, Paint Brush 50mm width25

2.5 - Belt Repair System - FA-60SL Urethane repair compoundThe easiest and Fastest Belt Repair SystemGeneral :FaBa’s FA-60SL is a two part 100% solids FA 60SL compound for the repair of rubber,PVC conveyor belts, tires and lining. FaBa’s FA-60SL is odor free and non-toxic. It ischemical and abrasion resistant in most applications. The material cures to touch in 2minutes and can be buffed after two hours.Description and advantages:FaBa’s FA-60SL is packed in 2 x 200 ml two part cartridges and uses a unique dualplunger dispensing gun. The special mixing tips have a baffle system that mixes thematerial as it is dispensed.FA-60SL starters kit, Part no. 2040000020 Cures to touch in two minutes. Can be buffed in 2 hours, minimum waiting time. 100% solids means No shrinkage. No VOC’s, so safe to use. Shelf life 1 year unopened. Use only what you need, save the rest for up to 60days after opening. Standard system is Self Leveling (FA-60SL), for vertical application a high viscosityversion is available (FA-60NS).Applications: Conveyor belt repair Pulley repairs Replacing filler rubber for cold splices Skirt board damage Covering fasteners Cleat repair TyresBelt repair examplePhysical PropertiesColorElastomerElongation: Black: FA-60SL Urethane: 500%HardnessAbrasion Resistance: 60 shore A: 120mm3Part No.2040000020DescriptionFA-60SL Starter kit compromising : 1xdispensing gun, 6 x dual cartridges (200 x 200ml),12 additional mixing tips, instruction manual2040000021FA-60SL dual cartridge(200 x 200ml) including one mixing tip2040000025FA-60SL Refill Kit, 6 x dual cartridges(200 x 200ml), 12 additional mixing tips,Instruction manual2040000030Mixing tip, per piece2040000050Mixing tip, set of 25 pieces4050000010Dispensing gun, for FA-60SL3150701935Rubber Cement - FA 900 E Hardener26

2.6 - Super Screws Repair ExamplePATCH & REPAIR WITH SUPER-SCREW 1. Draw on the belt, an outline of theSuper-Screw around the tear. Theoutline should be significantly larger thanthe tear.4. Place the upper part of the SuperScrew on the recessed surface.Screw the two holes from one end.Do not tighten fully.Longitudinal rip repair2. Make a sligt cut on the outline. Avoidto cut through the fabric ply.5. Place the bottom part of theSuper-Screw on 2 protruding screwspoints. Screw these 2 screws fully down.Side edge repairPlease see page 42 - 65 for Superscrew273. Remove the rubber on the inside ofthe outline (Top cover).6. Screw entirely the Super-Screw withappropriate screws.Bridge repairold belt with new belt

2.7 - Fix'N GoFIX’N GO what is it ?The unique solution to repair, easily and provide a quick and permanent solution for your conveyor belts.repair solution to screw !FIX’N GO is an innovative and quick solution to repair rips or damages on conveyorbelts. Your problem Longitudinal ripCrosswise ripBelt edge ripHoles, tearsSplicing 2 belts together in the longitudinaldirection Your solution To resolve these situations, the MLT teams havecreated a unique and innovative repair’s solution forconveyor belts : FIX’N GO . Made with a strengthened fabric and a rubber witha very high abrasion index of 50mm3, FIX’N GO offers a higher protection against frictions and wearthan your conveyor belt used, without impacting strength.High resistant product against rip and regular impactsEasy and quick installationNo need for specialised tools, just a powered driver and a beltskiver are necessaryCompatible with small pulley diameterInstallation regardless of the accessconditions, weather conditions (rain, snow, wind, coldweather ) during the day or the nightSafe product: no need of dangerousproducts like adhesives or chemical products harmful tohealthCompatible with belt scrapers or cleanersA unique product for all your belts and all yourrepairsBy repairing your belt with FIX’N GO , you use apermanent solution with no need to replace it in thefuture.Applications :The FaBa specific screws are self-drilling and selftapping: the carcass threads are spread withoutbeing cut.FIX’N GO can also be used to splice two belts inthe longitudinal direction. MinesCement plantsQuarriesHeavy industriesAnd other FIX’N GO is usable for all multi-ply and mono-plytextile carcass belts, up to 1250 N/mm. Repair of mono-ply and multi-ply belts up to1250 N/mm4 versions of rubber are availableFIX’N GO can be used to repair longitudinal rips,holes and belt edge damages.1Product for all applications 28

Versions of rubber available : FIX’N GO in all applicationsFIX’N GO offers you a repair of your damaged belts, no matter what your sector of activity and your needs.FIX’N GO is available in many versions and with two kinds of screws and inserts :Steel screws and insertsStainless steel screws and insertsHigh resistance, it’s the perfect choice for most situations.A resistance in corrosive and saline environment.Quarries, Cement plants, Mines, and so onGoldmines, Phosphate, and so onAbrasion resistantFIX’N GO made with abrasion resistant rubber can be used in almost allapplicationsHeat retardantFIX’N GO is suitable with your heat retardant belts and can resist up to 170 Cand up to 200 CFire-resistantFIX’N GO fabricated with acovering ISO 340 and ISO 284 is asecurity for you in your mines and silosOil resistantFIX’N GO is also available with an oil resistant covering whichresists against oils and solventsFor each belt, skive the top cover with a blade of 4.5mm (or 6.5mm) and the bottom cover with a blade of 2.5mmTwo kits of FIX’N GO :First emergency kit (2 meters) :Professional kit (20 meters) :20m of FIX’N GO (1 roller for the top part and 1 for the bottom part)With 3000 screws as following :2 meters of FIX’N GO (the top and bottom parts)2 x 300 screws (2 different sizes)Installation kit ( 10 longer screws PZ bit)Abrasion resistant pack, fire resistantand oil resistant600 screws 5 x 10 mm900 screws 5 x 12 mm600 screws 5 x 14 mm300 screws 5 x 16 mm300 screws 5 x 18 mm300 screws 5 x 20 mmInstallation kit (over-length screws PZ bit)295Heat retardant pack1050 screws 5 x 12 mm900 screws 5 x 14 mm450 screws 5 x 16 mm300 screws 5 x 18 mm300 screws 5 x 20 mmInstallations kit (over-lengthscrews PZ bit)

Installation method :Install your FIX’N GO easily !Without FIX’N GO With FIX’N GO Your belt is damaged?You need :1 powered driver1 belt skiver withblades of 2.5mm and4.5mm (or 6.5mm)Belt marking penKnifeAlways cut the patchFIX’N GO following theinsertsThe installation is completedon a wood work stationInformationIn which situation can we use FIX’N GO ?1 Longitudinal rip2 Crosswise rips under 50% of the belt widthOn each side, you must have 20% of the belt width3 Belt edge damage under 20% of the belt width4 Hole up to 10 cm wide in the edge of the belt (more than 3 cm : the hole before with a piece of used belt)5 Hole up to 20cm wide : (more than 3 cm : the hole before with a piece of used belt)6 Splicing of 2 belts together in the longitudinal direction (have 2 rows of screws on each side)1LEGENDConveyor beltHole / ripFIX’N GO screws234If the hole is larger thanFIX’N GO :Put side by side 2 widthsof FIX’N GO .These pieces will beinstalled along the direction of travel.305BeltBELT1150 cm50 cm50 cm50 cm6BeltBELT2 2When longitudinally joiningtwo belts :Screw every 50cm on eachbelt.Alternate the screwing overthe entire length.

Part 80Abrasion ResistantScrew SizeDescription5x10, -5x12Fix’N Go, 2 Meters Length, R e p a i r5x12, -5x14Fix’N Go, 2 Meters Length, Repair5x14, -5x16Fix’N Go, 2 Meters Length, Repair5x16, -5x18Fix’N Go, 2 Meters Length, Repair5x18, -5x20Fix’N Go, 2 Meters Length, RepairPart No5400805124540080514654008051685400805180Heat RetardantScrew SizeDescription5x12, -5x14Fix’N Go, 2 Meters Length,5x14, -5x16Fix’N Go, 2 Meters Length,5x16, -5x18Fix’N Go, 2 Meters Length,5x18, -5x20Fix’N Go, 2 Meters Length,FaBa – it’s also metallic fasteners,endless and spliceless technical beltsRepairRepairRepairRepairsplices, tools,ISC spliceSuper-Screw FIX’N GO MRInnovative products,easy to install !6 pointsSelf-Lock Technical beltEndless spliceless belts31