FRO-15210C June 2014 - Roadranger

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More time on the road Illustrated Parts ListFRO-15210CJune 2014

ContentsHow To Use The Illustrated Parts List . 3AFTERMARKET TRANSMISSIONS . 4AIR MODULE & RANGE CYL. 6AUXILIARY DRIVE GEAR . 8CASE (AUX) . 9CASE (FRONT) . 12COUNTERSHAFT & BRGS(AUX) . 15COUNTERSHAFT ASSY. 16INPUT SHAFT & DRIVE GEAR . 18INTEGRAL OIL COOLER . 20INTEGRAL OIL PUMP . 22ISOLATORS . 23KITS & ASSEMBLIES . 24LEVERS/HOUSINGS. 28MAINSHAFT & SYNCHRO(AUX) . 30MAINSHAFT ASSY . 32MISC. THRU-SHAFT PTO. 34REAR HOUSING ASSY . 34MISCELLANEOUS . 35OIL COOLER . 36REVERSE IDLER . 38ROADRANGER VALVE . 41SHIFT BAR HOUSING (FRO) . 432

How To Use The Illustrated Parts ListThe information contained in this document is subject to frequent updates. Therefore, for the latest information available,please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com.Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of aservice problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings.Identifying Kits and AssembliesA- Part numbers beginning with the letter 'A' are pre-assembled Production AssembliesK- Part numbers beginning with the letter 'K' are kits that are not assembledS- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed.Parts ListingParts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part forservicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification.Current Part - indentifies part as it is available for service.Description - specifies part name or description.Replaced Part - quantity quantity required for assembly.Quantity - defines unique characteristics or requirements.Notes - indicates Kits or Assemblies that contain a particular part.Kits/Assy's Where Used3

Group: AFTERMARKET TRANSMISSIONSReman TransmissionFLEX Reman TransmissionAFTMKT 08-12Generic Illustration - Not specific to part numbers listed belowAFTERMARKET TRANSMISSIONSItem4CurrentPartDescriptionReplaced PartQty.NotesFRO16210C-CFRO-16210C REMANFLEX TRANSTA-D60-10RF1WITH INTERNAL COOLERFRO16210C-PFRO-16210C REMANFLEX TRANSTA-D60-12RF1WITH INTERNAL PUMPTA-D5610XFRO-15210C NEW SVCEXCH TRANS1WITH INTERNAL COOLER - NOCLUTCH HOUSINGTA-D5612RFRO-15210C REMANTRANS1WITH INTERNAL PUMPTA-D5612RDSFRO-15210C REMANTRANS1DEALER STOCK - 14 DAY LEADTIME - WITH INTERNAL PUMPTA-D5612RMFRO-15210C REMANTRANS1NODAL MOUNT BELOW CENTER WITH INTERNAL PUMPTA-D56-FRO-15210C REMAN1DEALER STOCK - 14 DAY LEADTIME - NODAL MOUNT BELOWKits/Assys WhereNeeded

ItemCurrentPartDescriptionReplaced PartQty.Notes12RMDSTRANSTA-D5612RVFRO-15210C REMANTRANS1NODAL MOUNT ABOVE CENTER WITH INTERNAL PUMPTA-D5612XFRO-15210C NEW SVCEXCH TRANS1WITH INTERNAL PUMP - NOCLUTCH HOUSINGKits/Assys WhereNeededCENTER - WITH INTERNAL PUMP5

Group: AIR MODULE & RANGE CYL.119711310861421253410136-9-94AIR MODULE & RANGE -3245AIR MODULE ASSY314197-O- RING2K-2923,K-3245,K3722,S-2844,S-2845415569-O- RING1K-3245,S-2844,S2845520423-O- RING1K-2923,K-3722,S-6Replaced PartA - 6342Qty.Notes4M8 X 1.25 X 30MMKits/Assys WhereNeeded1

ItemCurrentPartDescriptionReplaced PartQty.NotesKits/Assys WhereNeeded2844,S-28456K-3129BAR & RING KIT430291817K-3128PISTON KIT4302177184302080SNAP 295568507-O- RING1K-2923,K-3722,S2844,S-28451014765-O- RING1K-2923,K-3722,S2844,S-28451114197-O- ER1S-2844,S-284513X-8-0804MCAPSCREW2M8 X 1.25 X 30MM145554902CONNECTOR ASSY,ELBOW2"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTFK-32451484005CONNECTOR ASSY,STRAIGHT2"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTFK-32457

Group: AUXILIARY DRIVE GEAR53621410486-9-94 C2AUXILIARY DRIVE GEARItemCurrentPartDescription14302313BEARING MCAPSCREW654302435AUXILIARY DRIVE GEAR617399SNAP RING8Replaced PartQty.NotesKits/Assys 3722M10 X 1.5 X 25MM11K-2917,K-2924,K3132,K-3722

Group: CASE (AUX)241OEM M ed)25451718tic20negMa32716nsigedDOl271226622151921 lanichacMe891012111310414-9-94 Aux C214CASE (AUX)ItemCurrentPartDescriptionReplaced PartQty.Notes1S-2501SPEEDO ROTOR ASSY43022421MAGNETIC25568511-O- RING3K-2918OIL SEAL KIT4X-8-0801MCAPSCREW14302322 4302323Kits/Assys WhereNeededK-2918,K-3722,S2501,S-2503,S-28091"FOR MAGNETIC COVER"2M8 X 1.25 X 12MMK-29249

ItemCurrentPartDescriptionReplaced PartQty.Notes5S-2809REAR BEARING COVERASSY4302332 ,4303872,4304652 ,43058301PUSH-IN/THREAD-IN MAGNETICPICK-UP61009551GASKET - RED EDGEMOLDED1RED EDGE MOLDED GASKET UNCOMPRESSED THICKNESS.043 - .051 - NOTINTERCHANGEABLE WITH ANYOTHER 247GASKET - PURPLE EDGEMOLDED1NON EDGE MOLDED GASKET UNCOMPRESSED THICKNESS .013 - .018 - NOTINTERCHANGABLE WITH ANYOTHER GASKETK-2262,K-2918,K29217X-8-1008MHEX SCREW4M10 X 80.0MM7X-8-1009MCAPSCREW6M10 X 1.5 X 50MM USE W/4303872AND 4302332 RBC7X-8-1009MCAPSCREW2M10 X 1.5 X 50MM8X-8-1003MCAPSCREW8M10 X 1.5 X 6,43059782K-2921,K-3475,K3476,S-274911K-2805SHIM KIT21452 K - 21061K-2924,K-3132,K3722,S-274912K-3517LIFTING EYE KITA - 6409213K-3239REAR HSG REPL KIT43022741USE THIS KIT WHEN REPLACINGOLD DESIGN RANGE LOCKAUXILIARY HOUSING 430227413S-2691REAR HOUSING ASSY43037501CURRENT DESIGN AUXILIARYHOUSING 17M10 X 1.5 X 38MMK-388315X-8C1037MCAPSCREWX-8-1006M2M10 X 1.5 X 49MMK-38831615569-O- RING17A-6715RANGE BAR COVERASSY18X-8-0802MSCREW21986104SPEEDO DRIVE GEAR120S-2503SPEEDO SPACER ASSY43025901MECHANICAL21K-2262OIL SEAL W/SLINGER20807, 208081"FOR MECHANICAL COVER"10X 8C 1024M1K-3239K-2921,K-3883,S27491A - 6472Kits/Assys WhereNeededK-3245,S-2844,S28451M8 X 1.25 X 20MMK-3132

ItemCurrentPartDescriptionReplaced PartQty.Notes22X-8-1007MSCREW6M10 X 1.5 X 75MM23K-4148SPEED SENSOR KITA - 6398 ,A - 6724,K34541SINGLE PICK-UP (2 PIN)23K-4151SPEED SENSOR KIT,DUALA - 7046 ,A - 7518,K34551DUAL PICK-UP (4 PIN)244304653SHIELD12514142-O- RING126S-2502REAR BRG COVER ASSY4303604 ,43058271MECHANICAL - 4:00 OPENING26S-2859REAR BRG COVER ASSY4302732 ,43058261MECHANICAL - 6:00 OPENING27K-3507PLUG RETAINING KIT4303832 ,4305218,43052191Kits/Assys WhereNeededS-280911

Group: CASE (FRONT)37Old Design38293226302728312423221Latest 7-9-94* Bushing quantity requirements: #1 Housing – Upperbore use 4 #12815 / Lower bore use 2 #8677.1113CASE (FRONT)ItemCurrentPartDescriptionReplaced PartQty.Notes1S-2347CASE ASSY43020711W/INTEGRAL OIL PUMP1S-2706CASE ASSY43037071OPTIONAL - FOR USEW/INTEGRAL OIL COOLER2X-12-2007PIPE PLUGX12 200613X-12-1207PIPE PLUGX12 1202 X12 1206144305310GASKET4302810154302809PTO COVER16596 A-3713CLUTCH HOUSING ASSYA - 37001128Kits/Assys WhereNeeded3/4" MAGNETICK-2921M12 X 1.75 X 20MMK-2921,K-4054#1 PUSH-PULL IRON

ItemCurrentPartDescriptionReplaced PartQty.Notes8A-3723CLUTCH HOUSING ASSYA - 3721 ,A - 37221#2 PUSH-PULL IRON8A-4772CLUTCH HOUSING ASSYA - 4344 ,A - 47711#2 PUSH-PULL ALUM.8A-5992CLUTCH HOUSING ASSY43011031#1 PULL ALUM.8A-6064CLUTCH HOUSING ASSYA - 4342 ,A - 4770 ,A 6062 ,A - 6063 ,A 60651#1 PUSH-PULL ALUM.9239614SCREWX-8L-50945/16-18X.81 QUANTITYDEPENDENT ON DESIGN104305230HAND HOLE COVER114531#1 PULL115577509STUD5577505,55775036M16 X 60MM12X-10-1005WASHERX 3 1000 ,X10 1000,X10 100461.23 X 6.60K-405413X-1-1606MSELF LOCKING HEX NUTX 1 1601M ,X 11603M,X-1-1605M6M16 X 1.5K-40541420550FRONT BRG COVER12" M10 X 1.5 X W, HEXHD/WASHER ASSYX-8C-1204M4M12X1.75, USE 2 PCS FOR IRONHOUSING, USE 4 PCS FORALUMINUM HOUSINGK-405420X-8C1210MSCREW, HEXHD/WASHER ASSYX-8C-1203M2M12X1.75, FOR IRON HOUSINGK-4054214304023PLUG430374711-1/16" MAGNETIC, EW6M10 X 1.5 X 20MM2314575PTO WEL ,S-2707,S-27382818128PIN229X-1-1606MSELF LOCKING HEX NUTX 1 1601M ,X 11603M,X-1-1605M2Kits/Assys WhereNeededK-2921M16 X 1.5K-405413

504STUD232K-3517LIFTING EYE KITA - 6409233X-12-802PIPE PLUGX12 8001344302864GASKET35K-2910COVER KIT36X-8-0603MCAPSCREW5M6 X 1 X 20MM37X-8-1003MCAPSCREW2M10 X 1.5 X 25MM3820815LIFTING EYE14Replaced PartQty.NotesK-4054M16 X 2 X 52MM1/2"14302854,430508717105Kits/Assys 92,S-2706

Group: COUNTERSHAFT & BRGS(AUX)132110440-1/92 Aux CS HelicalCOUNTERSHAFT & BRGS(AUX)ItemCurrentPartDescriptionReplaced DEDCOUNTERSHAFT ASSYA - 6435 ,A - 64472321342SPACER229032NotesKits/Assys WhereNeededK-2924,K-3132,K3722D/G 23160 - C/S 430242615

Group: COUNTERSHAFT ASSY910112Latest Design6125Included w/Item #32413137810350-9-94 C2COUNTERSHAFT ASSYItemCurrentPartDescription14302082SNAP RING24304080BEARING3K-32623Replaced PartQty.NotesKits/Assys 32,K3722CNTRSHFT KIT-W/REV &1ST4303118 ,43031192STANDARDK-3264CNTRSHFT KIT-W/REV &1ST4303122 ,43031231LOWER W/PUMP3K-3265CNTRSHFT KIT-W/REV &1ST43033402LOWER & UPPER W/THRU SHAFTPTO3K-3266CNTRSHFT KIT-W/REV &1ST43033411LOWER W/THRU SHAFT PTO &PUMP44302317KEY25X-7-1005CAPSCREW2INCLUDED WITH ITEM #364304024BEARING RETAINER2INCLUDED WITH ITEM #3743024202ND GEAR-CNTRSHFT164302404 ,43025302K-3262,K-3264,K3265,K-3266

ItemCurrentPartDescriptionReplaced PartQty.Notes843024223RD GEAR-CNTRSHFT94304618OD GEAR-CNTRSHFT1015953PTO GEAR - LOWER1020840PTO GEAR - UPPER159521114303121DRIVE GEAR-CNTRSHFT43050802K-3722124302081SNAP RING2K-3722134302792PUMP DRIVE GEAR1Kits/Assys WhereNeeded243031842117

Group: INPUT SHAFT & DRIVE GEAR6983521*10Clutch Installation Kit* For Shipping Only - Do Not Replace10374-9-94 C2INPUT SHAFT & DRIVE 1NOT SOLD FOR SERVICE16980SNAP ER 02486SNAP RING1USE W/4304010 MAIN DRIVEGEARK-2917,K-360254303362SNAP RING1USE W/4304642 MAIN -412464303183NLA-ORDER K-3420164304010NLA-ORDER K-34204304008 ,4304009164304642MAIN DRIVE GEAR43050791USE W/4303362 SNAP RINGAND S-2822 INPUT SHAFTK-3420,K-37228K-3602CLUTCH INSTALLTIONKIT4302315 ,S - 29881FOR 4302315 INPUT SHAFTREPLACEMENT8S-2395NLA-ORDER K-3420430231518S-2822INPUT SHAFT ASSY4304633118Replaced Part815042" PULL - USE W/4304642 MAINDRIVE GEARKits/Assys WhereNeededK-3420,K-3600,K3722,K-4124

ItemCurrentPartDescriptionReplaced Part916566BUSHING110K-3600CLUTCH INSTALLTIONKIT1FOR CURRENT DESIGN INPUTSHAFT (S-2822)10K-3602CLUTCH INSTALLTIONKIT1FOR ORIGINAL DESIGN INPUTSHAFT (4302315)10K-4124CLUTCH INSTALLATIONKIT (FR), HYDRAULICRELEASE1STANDARD FR INPUT SHAFT ANDYOKE FOR HYDRAULIC CLUTCHRELEASE4302315 ,S - 2988Qty.NotesKits/Assys WhereNeededK-2924,K-3132,S2395,S-282219

Group: INTEGRAL OIL COOLER1347295610535-5-99INTEGRAL OIL COOLERItemCurrentPartDescription1K-3246INTEGRAL OIL COOLERKIT2S-2707OIL COOLER COVERASSY43037091OPTIONAL - 1/2-14 NPTF2S-2738OIL COOLER COVERASSY43039931STANDARD - 3/4-16 UNF 2B3X-8-0603MCAPSCREW2M6 X 1 X 20MM414373MAGNET254304023PLUG430374711-1/16" MAGNETIC, O-RINGINCLUDED6X-12-802PIPE PLUGX12 80011/2"74303742GASKET20Replaced PartQty.NotesKits/Assys 47,S-2707,S2738K-3722,S-2707,S-

ItemCurrentPartDescriptionReplaced PartQty.NotesKits/Assys WhereNeeded27389X-8-1004MCAPSCREW12M10 X 1.5 X 30MM21

Group: INTEGRAL OIL PUMP110522-9-94 C2INTEGRAL OIL PUMPItemCurrentPartDescription1A-6473INTEGRAL OIL PUMP22Replaced PartQty.Notes1COMPONENT PARTS NOT SOLDSEPARATELYKits/Assys WhereNeeded

Group: ISOLATORS12nsig11wNeDe316329131431271210210-1-92 Isolator11NewnDesig10Indicates Part Of Item 10ISOLATORSItemCurrentPartDescriptionReplaced PartQty.Notes119124-E- RING2K-3467PIN REPLACEMENT KIT321246BUSHING24S-1794ISOLATOR ASSY1621247LEVER1STRAIGHT 18.67"721235STUB LEVER1LOW TOWERK-2428,S-1677721236STUB LEVER1HIGH TOWERK-2429,S-1579,S213074301168STUB LEVER1MID TOWERK-297892176790 DEG LEVER1STRAIGHT 33"10K-3399ISOLATOR BUSHING sys WhereNeeded22124521244 30,S-2519123

KITS & ASSEMBLIESItem24CurrentPartDescriptionReplaced PartQty.NotesK-1476SHIFT LEVER HSG4530 ,17163 ,18298,4304905 ,A - 44371LOW TOWERK-1921MASTER VALVE REPAIRKIT1FOR A-6909 & A-5010 VALVESK-1956COOLER INSTLN KIT1K-2003PIN & BUSHING KIT1K-2262OIL SEAL W/SLINGERK-2394AIR SYSTEMS TOOL KIT1K-2428LEVER REPLACEMENTKIT1LOW TOWERK-2429LEVER REPLACEMENTKIT1HIGH TOWERK-2805SHIM KIT21452 K - 21061K-2910COVER & SCREW KIT43028541K-2917SMALL PARTS KITK-2918OIL SEAL KITK-2921GASKET KIT1K-2924,K-3132,K3722K-2923RANGE PISTON KIT1K-2924,K-3132K-2924BASIC REBUILD KIT1ELECTRONIC SPEEDO FOROVERHAUL KIT - ORDER THEREBUILD KIT AND THE REQUIREDINPUT SHAFTK-2973SHIFT LEVER HSG KIT17166 ,17167,4303050 ,4304910 ,K- 1630 K - 19411HIGH TOWERK-2977SHIFT LEVER HSG KIT4301167 ,4304907 ,A 60401MID TOWERK-2978LEVER REPLACEMENTKIT1MID TOWERK-3104ACTUATOR PIN KIT43032871K-3128PISTON KIT43021771K-3129BAR & RING KIT43029181K-3130SHIFT YOKE KIT43021791K-3131YOKE BAR KIT4302780 ,4303831120807, 208081"FOR MECHANICAL COVER"Kits/Assys 2 43023231"FOR MAGNETIC COVER"K-2924

ItemCurrentPartDescriptionReplaced PartQty.NotesK-3132BASIC REBUILD KIT1MECHANICAL SPEEDO FOROVERHAUL KIT - ORDER THEREBUILD KIT AND THE REQUIREDINPUT SHAFT ASSYK-3150IDLER SHAFT KIT4302261 ,43035031K-3239REAR HSG REPL KIT43022741USE THIS KIT WHEN REPLACINGOLD DESIGN RANGE LOCKAUXILIARY HOUSING 4302274K-3240REAR HSG REPL KIT43025341THRU-SHAFT PTOK-3245AIR MODULE ASSYA - 63421K-3246INTEGRAL OIL COOLERKITK-3262CNTRSHFT KIT-W/REV &1ST4303118 ,43031191STANDARDK-3264CNTRSHFT KIT-W/REV &1ST4303122 ,43031231LOWER W/PUMPK-3265CNTRSHFT KIT-W/REV &1ST43033401LOWER & UPPER W/THRU SHAFTPTOK-3266CNTRSHFT KIT-W/REV &1ST43033411LOWER W/THRU SHAFT PTO &PUMPK-3376O-RING & WASHER KIT43012111K-3399ISOLATOR BUSHING KIT21244 ,233111K-3420GEAR UPDATE KITK-3467PIN REPLACEMENT KIT212451K-3475OIL COOLER KITK - 32121FOR FR SERIES (C2000) MODELSREQUIRING METRIC FASTENERS,REAR MOUNTING AUX C/S PUMPK-3476PUMP INSTALLATION KITK - 32131AIR TO OIL COOLER INSTALATIONKIT FOR FR SERIES (C2000)MODELS REQUIRING METRICFASTENERS, REAR MOUNTEDAUX C/S PUMPK-3492SYNCHRONIZER KITK - 24461K-3495SYNCHRONIZERREPLACEMENT KITK - 29221K-3507PLUG RETAINING KIT4303832 ,4305218,43052191K-3517LIFTING EYE KITA - 64091K-3600CLUTCH INSTALLTIONKITK-3602CLUTCH INSTALLTIONKits/Assys WhereNeeded114302315 ,S - 2988FOR UNITS BUILT PRIOR TO 3-199SLIDING CLUTCH INCLUDED INKIT1FOR CURRENT DESIGN INPUTSHAFT (S-2822)1FOR ORIGINAL DESIGN INPUT25

ItemCurrentPartDescriptionReplaced PartQty.KIT26NotesKits/Assys WhereNeededSHAFT (4302315)K-3722MASTER REBUILDER KIT1USE TO REBUILD FRO-15210CONLYK-3740EXTERNAL COOLER KIT1FOR USE ON UNITS WITH AHYDRAULIC CLUTCH RELEASEK-3883CONICAL WASHERFASTENER KIT1TO CONVERT FROMLOCKWASHER TO CONICALWASHERK-4054FR CLUTCH HOUSINGSERVICE KIT1K-4124CLUTCH INSTALLATIONKIT (FR), HYDRAULICRELEASE1STANDARD FR INPUT SHAFT ANDYOKE FOR HYDRAULIC CLUTCHRELEASEK-4148SPEED SENSOR KITA - 6398 ,A - 6724,K34541SINGLE PICK-UP (2 PIN)K-4151SPEED SENSOR KIT,DUALA - 7046 ,A - 7518,K34551DUAL PICK-UP (4 PIN)K-4175HOUSING UPDATE KIT(FRO)4302150 ,S - 2394,K34271HOUSING ONLYS-1404OIL FILTER172381S-1794ISOLATOR ASSY1S-2129SHIFT LEVER HSG ASSY1LOW TOWERS-2130SHIFT LEVER HSG ASSYS - 20531HIGH TOWERS-2347CASE ASSY43020711W/INTEGRAL OIL PUMPS-2501SPEEDO ROTOR ASSY43022421MAGNETICS-2502REAR BRG COVER ASSY4303604 ,43058271MECHANICAL - 4:00 OPENINGS-2503SPEEDO SPACER ASSY43025901MECHANICALS-2519SHIFT LEVER HSG ASSYS - 29191MID TOWERS-2543ROADRANGER VALVEASSYA - 50431RT - W/SHIFT DIAGRAMMEDALLIONS-2691REAR HOUSING ASSY43037501CURRENT DESIGN AUXILIARYHOUSING 4303750K-3239S-2692REAR HOUSING ASSY43037781THRU-SHAFT PTOK-3240S-2706CASE ASSY43037071OPTIONAL - FOR USEW/INTEGRAL OIL COOLERS-2707OIL COOLER COVERASSY43037091OPTIONAL - 1/2-14 NPTFS-2738OIL COOLER COVERASSY43039931STANDARD - 3/4-16 UNF 2BS-2749RANGE SECTION ASSY1

ItemCurrentPartDescriptionReplaced PartQty.NotesS-2749RREMAN RANGESECTION ASSYS-2809REAR BEARING COVERASSY4302332 ,4303872,4304652 ,43058301PUSH-IN/THREAD-IN MAGNETICPICK-UPS-2822INPUT SHAFT ASSY430463312" PULLK-3420,K-3600,K3722,K-4124S-2842SHIFT BAR HOUSING(FRO)4304435 43050811HOUSING ONLYK-4175S-2844SHIFT BAR HSG ASSY(FRO)4302150 ,4304435,4305081 ,S - 23921COMPLETE - INCLUDES RANGECYLINDER ASSYS-2845SHIFT BAR HSG ASSY(FRO)4302150 ,4304435,4305081 ,S - 26951COMPLETE - INCLUDES RANGECYLINDER ASSYANDOPTIONAL DETENT SPRINGDESIGN DETENT SPRING. IT ISUSED TO INCREASE SHIFTERDETENT FORCE.S-2859REAR BRG COVER ASSY4302732 ,43058261MECHANICAL - 6:00 OPENINGKits/Assys WhereNeeded127

Group: K-2428 - LowK-2978 - MidK-2429 - High10204-9-94S-1677 - LowS-1967 - MidS-1579 - HighS-2129 - LowS-2519 - MidS-2130 - ced PartQty.1K-3376O-RING & WASHER 0 X 1.5 X 38MM6K-2977SHIFT LEVER HSG KIT4301167 ,4304907 ,A 60401MID TOWER7K-1476SHIFT LEVER HSG4530 ,17163 ,18298,4304905 ,A - 44371LOW TOWER84305294GASKET4303431128Notes1Kits/Assys 9,S1677,S-1967,S2129,S-2130,S-

ItemCurrentPartDescriptionReplaced PartQty.NotesKits/Assys N13/8" - USED W/17167 ONLY14K-2973SHIFT LEVER HSG KIT1HIGH -3-600LOCKWASHER13/8"2017600GEAR SHIFT LEVER1STRAIGHT - LOW 21-1/2"2018482GEAR SHIFT LEVER1STRAIGHT - HIGH 77,S-213023K-2428LEVER REPLACEMENTKIT1LOW TOWER23K-2429LEVER REPLACEMENTKIT1HIGH TOWER23K-2978LEVER REPLACEMENTKIT1MID TOWER24S-1579SHIFT TOWER ASSY1HIGH TOWER24S-1677SHIFT TOWER ASSY1LOW TOWER24S-1967SHIFT TOWER ASSY1MID TOWER33S-2129SHIFT LEVER HSG ASSY1LOW TOWER33S-2130SHIFT LEVER HSG ASSYS - 20531HIGH TOWER33S-2519SHIFT LEVER HSG ASSYS - 29191MID TOWER17166 ,17167,4303050 ,4304910 ,K- 1630 K - S1677,S-213029

Group: MAINSHAFT & SYNCHRO(AUX)911979798106Old Design5104312151213161410433-9-94 C2MAINSHAFT & 2A-7331SYNCHRONIZER ASSY30Replaced PartQty.Notes34304396 4304397 A 59171Kits/Assys HI RANGEK-3492,K-3495,K3722

ItemCurrentPartDescriptionReplaced PartQty.34300924SLIDING CLUTCH4A-7254SYNCHRONIZERASSEMBLY54302276AUXILIARY MAINSHAFT164302243WASHER17K-3131YOKE BAR KIT85575506PIN194302080SNAP RING210K-3130SHIFT YOKE KIT115568519NO LONGER AVAILABLE124302427REDUCTION GEAR1322898SPACER145556503BOXBEARING15K-4122HEX FLANGE CRIMPEDNUT KIT165505543YOKE-1710 HALF ROUND1165505544YOKE-1710 FULL ROUND1165505545YOKE-1760 HALF ROUND1165505546YOKE-1760 FULL ROUND1165505547YOKE-1810 HALF ROUND1165505548YOKE-1810 FULL ROUND1Notes1A - 4937 A - 58764302780 ,430383143021791K-3495,K-3722LO RANGEK-3492,K-3495,K3722K-2917,K-37221NOT REQUIRED FOR 4303831YOKE 14302584Kits/Assys WhereNeededNOT REQUIRED FOR 4303831YOKE 21,43065201K-372231

Group: MAINSHAFT ASSY8111213889108788712654310327-9-94 C2MAINSHAFT ASSYItemCurrentPartDescription0S-3055COMPLETE d PartNotes1COMPLETE MAINSHAFTASSEMBLYKits/Assys AP 22,S305554302259WASHER1K-2917,S-3055324302318Qty.

ItemCurrentPartDescriptionReplaced PartQty.Notes64303033REVERSE GEARMAINSHAFT43031161S-305574306650SLIDING 3055943024111ST GEAR-MAINSHAFT43024071S-30551043024212ND GEAR-MAINSHAFT43024051S-30551143025063RD GEAR-MAINSHAFT43024231S-3055124302433NLA-ORDER K-3420 FORUNITS BUILT PRIOR TO3-1-99124304750OD GEAR-MAINSHAFT134302309NLA-ORDER K-3420 FORUNITS BUILT PRIOR TO3-1-99134306649SLIDING CLUTCHKits/Assys 3420,K-3722,S305533

Group: MISC. THRU-SHAFT PTOSub-Group: REAR HOUSING ASSY78342546710414A-10/95 Thru Sh PTOMISC. THRU-SHAFT PTOREAR HOUSING 0REAR HSG REPL KIT430253413S-2692REAR HOUSING ASSY43037781421073EXPANSION PLUG6X-8-1028MSCREW6X-8L1021MCAPSCREW & WASHER7K-3517LIFTING EYE KITA - 640928K-3507PLUG RETAINING KIT4303832 ,4305218,43052191920815LIFTING EYE17105210X-8-1003MCAPSCREW34Replaced PartQty.Notes12X 8L 1021M610MM X 1.5 X 12MM6M10 X 1.52M10 X 1.5 X 25MMKits/Assys WhereNeeded

MISCELLANEOUSItemCurrentPartDescriptionReplaced PartQty.Notes20400SHIFT DIAGRAM LABEL19301171203SILICONE LUBE18 OZ (236.59 CC)-FLEET SIZE71204ADHESIVE SEALANT10.5 CC (SINGLE APPLICATIONSIZE)K-3475,K-3476,K350771205SEALANT12 CC (SINGLE APPLICATION SIZE)K-347671206SILICONE LUBE14 CC (SINGLE APPLICATION SIZE)K-2428,K-2429,K2923,K-2978,K-3722Kits/Assys WhereNeeded35

Group: OIL COOLEROil Return71611Oil Outlet1372431266*1358 9132*6*676711*1410*1510526-9-94 Cooler C2*Adding Oil Filter and parts as shown is optional.OIL COOLERItemCurrentPartDescription118025OIL COOLER1219424HOSE125 -10-501WASHER2918209PLUG-RUBBER MOUNT236Replaced PartQty.NotesKits/Assys -3476

ItemCurrentPartDescriptionReplaced 4S-1404OIL FILTER1517237FILTER ELEMENT17238Qty.NotesKits/Assys WhereNeeded11S-140437

Group: REVERSE IDLER756432101Old Design97564321011Old Design81256438Latest Design11380-11-95REVERSE IDLERItemCurrentPartDescriptionReplaced PartQty.1K-3150IDLER SHAFT KIT4302261 EARING2K-2924,K-3132,K372254303117REVERSE IDLER GEAR64302982WASHER384305020NotesKits/Assys WhereNeeded2142822K-3150,S-2347,S-

ItemCurrentPartDescriptionReplaced PartQty.NotesKits/Assys WhereNeeded27067K-3150IDLER SHAFT KIT4302261 ,4303503284303336RETAINING RING4K-3150,K-372294303336RETAINING RING2K-3150,K-37221014282NO LONGER AVAILABLE211X-8-1600MCAPSCREW2124305512REVERSE IDLER SHAFT2M16 X 2 X 30MMK-315039

Group: ROADRANGER VALVE1Old Design222299922 22325456PS* 72Valve Repair Kit7*See: Appendix / Air Line Tubing11127 **71310109-1-97 RRV C240PS* For Connector component information see Appendix.

ROADRANGER VALVEItemCurrentPartDescription155861001Replaced PartQty.NotesKits/Assys WhereNeededMEDALLION, LOGO1(LATEST DESIGN) FULLER LOGOONLYA-69095586106SHIFT R VALVE REPAIRKIT1FOR A-6909 & A-5010 SCREW6X-9-802NUT784003CONNECTOR ASSY78400511X 8 NECTOR ASSY4"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTFK-324584102UNION ASSY15/32" TUBING1184103UNION ASSY1"PUSH-TO-CONNECT" 5/32"TUBING1280120NO LONGER AVAILABLE15/32" - BLACK 50'1313571-O- RING CLAMP2999A-6909ROADRANGER VALVEASSYA - 5010 ,A - 53101STANDARD-W/LOGO999S-2543ROADRANGER VALVEASSYA - 50431FR/FRF/FRO/FROF-W/MEDALLION82503K-372241

Group: SHIFT BAR HOUSING (FRO)283037383436333532393112293474065See Item *Old Design10226-9-94 STD C242Optional Design

SHIFT BAR HOUSING (FRO)ItemCurrentPartDescriptionReplaced PartQty.Notes1K-4175HOUSING UPDATE KIT(FRO)4302150 ,S - 2394,K34271HOUSING ONLY - ITEM #23INCLUDED1S-2842SHIFT BAR HOUSING(FRO)4304435 43050811HOUSING ONLY - NOTE:REQUIRES PURCHASE OF K-3916IF ITEM #23 IS 4302155K-417524302713PIN1AFTER S/N 51109212 & ALLSERIAL NUMBERS STARTINGWITH AN ALPHA CAHACTERS-2844,S-284524303767PIN1PRIOR TO S/N 51109212 & PRIORTO SERIAL NUMBERS STARTINGWITH AN ALPHA CHARACTER35568504-O- RING1TO BE USED WITH SWITCH ONLY44302748REVERSE SWITCH154302142PLUG1M14 X 2 HEXS-2842,S-2844,S2845614192-O- RING1TO BE USED WITH PLUG 3,S2842,S-2844,S-284594302175OIL CREW1154303038SHIFT BLOCK1164302168SHIFT YOKE1REVERSE/1ST174303037SHIFT SHAFT1CAN BE USED WITH EITHER4305081 OR 4304435 SHIFT 302159INTERLOCK KEY1DETENTS-2844,S-2845204302166SHIFT YOKE12ND/3RDS-2844,S-2845214302174SHIFT BLOCK1USE W/4302150 HOUSING214304464SHIFT BLOCK1USE W/4304435 HOUSING43021624302158Kits/Assys WhereNeededM8 X 1.25 X 5S-2845M10 X 1.5 X 3

ItemCurrentPartDescription22430217022Replaced PartQty.NotesSHIFT YOKE14TH/5TH - USE W/4302150HOUSING4304438SHIFT YOKE14TH/5TH - USE W/4304435HOUSING23K-3916SHIFT BARREPLACEMENT P TOR1USE W/4302150 HOUSING254303225ACTUATOR1USE W/4304435 HOUSING264302183SNAP RING1K-2917,S-2844,S2845274302172BI

Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed 1 4302313 BEARING SPACER 1 2 5566507-BOX BEARING 5566504,5566507 1 K-2924,K-3132,K-3722 3 4302257 RETAINER 1 4 X-8-1003M CAPSCREW 6 M10 X 1.5 X 25MM 5 4302435 AUXILIARY DRIVE GEAR 4302434 1

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