TRUCK, FORKLIFT; 6,000 LB. VARIABLE REACH, ROUGH TERRAIN NSN . - SkyTrak
TM 10-3930-660-24PTECHNICAL MANUALUNIT, DIRECT SUPPORT and GENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)ALSO INCLUDES DEPOT MAINTENANCEFORTRUCK, FORKLIFT; 6,000 LB.VARIABLE REACH, ROUGH TERRAINNSN 3930-01-158-0849Supersedure Notice : This manual supersedes TM 10-3930-660-24P, dated 30 March 1993.Approved for public release; distribution is unlimited.HEADQUARTERS, DEPARTMENT OF THE ARMYMAY 2006
TM 10-3930-660-24PLIST OF EFFECTIVE PAGESDates of issue for original and change pages are:Original. . . . . . . . . . . . . 1 MAY 2006TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 622 CONSISTING OF THE FOLLOWING:PageNo.*ChangeNo.Cover (Back Blank)0A/(B Blank)0i thru x01 thru 70Figure 1 thru Figure 2090I-1 thru I-990Authentication Page0DA Form 2028 Sample0DA Form 2028 (three)0Back Cover (Back Blank)0* Zero in this column indicates an original page or work package.A/(B Blank)
TM 10-3930-660-24PTECHNICAL MANUALTM 10-3930-660-24PHEADQUARTERSDEPARTMENT OF THE ARMYWashington, D.C., 1 MAY 2006UNIT, DIRECT SUPPORT AND GENERAL SUPPORTMAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST(INCLUDING DEPOT MAINTENANCE REPAIRPARTS AND SPECIAL TOOLS LIST)FORTRUCK, FORKLIFT, 6,000 LB.VARIABLE REACH, ROUGH TERRAIN(NSN 3930-01-158-0849)Current as of April 29, 2005REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this publication. If you find any mistakes or if you know of a way to improve the procedures, pleaselet us know. Submit your DA Form 2028 (Recommended Changes to Equipment Technical Publications), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is https://aeps.ria.army.mil/. The DAForm 2028 is located under the Public Applications section in the AEPS Public Home Page. Fill out the form and click onSUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DAForm 2028 program. You may also mail, fax or e-mail your letter or DA Form 2028 direct to: AMSTA-LC-LPIT/TECHPUBS, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The e-mail address is: TACOM-TECHPUBS@ria.army.mil. The fax number is DSN 793-0726 or Commercial (309) 782-0726.Supersedure Notice: TM 10-3930-660-24P, dated 30 Mar 93.TABLE OF CONTENTSIllus/FigPageWP 0001 00 Introduction .WP 0002 00 Repair Parts ListGROUP 01 ENGINE0100-ENGINE ASSEMBLY.ENGINE ASSEMBLY.ENGINE MOUNTING AND LIFTING BRACKETS.010112CRANKCASE, BLOCK, CYLINDER HEAD .BLOCK, SERVICE SHORT .CYLINDER BLOCK .CYLINDER HEAD.01021-1CRANKSHAFT .i1-12-13-13453-14-15-16-1
TM 10-3930-660-24PTABLE OF CONTENTS (Con’t)Illus/FigCRANKSHAFT, BEARINGS AND VIBRATION DAMPER.0103FLYWHEEL ASSEMBLY .FLYWHEEL AND FLYWHEEL HOUSING.FLYWHEEL COUPLING AND HOUSING 14-115-116-11617181920MANIFOLDS .EXHAUST MANIFOLD AND INTAKE MANIFOLD COVER .7-18-19-1ENGINE LUBRICATION SYSTEM .OIL PAN AND OIL LEVEL GAUGE .OIL PUMP, ENGINE .OIL SAMPLING VALVE, ENGINE .OIL COOLER AND FILTER, ENGINE .OIL FILTER TUBE, SIDE, ENGINE .010878VALVES, CAMSHAFTS AND TIMING SYSTEM.FRONT HOUSING AND COVER .CAMSHAFT AND TAPPETS .ROCKER ARM ASSEMBLY .PUSH ROD COVER .ROCKER ARM COVERS .TACHOMETER DRIVE AND ACCESSORY COVER.6-17-1PISTONS, CONNECTING RODS .PISTON, RINGS AND CONNECTING ROD .01056Page16-117-118-119-120-121-12121-1GROUP 03 FUEL SYSTEM0301CARBURETOR, FUEL INJECTOR .FUEL 132FUEL FILTERS .FUEL FILTER ASSEMBLIES .23-124-125-126-1TANKS, LINES, FITTINGS HEADERS.FUEL/HYDRAULIC TANK ASSEMBLY .FUEL LINES, FITTINGS AND WATER SEPARATOR .FUEL LINES AND FITTINGS, ENGINE .ENGINE STE/ICE-R ASSEMBLY .0309232425SUPERCHARGER, BLOWER, TURBOCHARGER OR ALTITUDECOMPENSATOR.TURBOCHARGER AND PIPING .TURBOCHARGER ASSEMBLY .22-123-1AIR CLEANER .AIR CLEANER ASSEMBLY .030522FUEL PUMPS.FUEL INJECTION PUMP AND COUPLING .FUEL INJECTION PUMP ASSEMBLY .FUEL TRANSFER PUMP .030422-129-130-131-132-133-13333-1
TM 10-3930-660-24PTABLE OF CONTENTS (Con’t)Illus/Fig0311ENGINE STARTING AIDS .ENGINE STARTING AID .031234-134ACCELERATOR, THROTTLE OR CHOKE CONTROL .ACCELERATOR PEDAL, CABLE AND LINKAGE .ACCELERATOR PEDAL ASSEMBLY.Page34-135-1353635-136-1GROUP 04 EXHAUST SYSTEM0401MUFFLER AND PIPES.EXHAUST MUFFLER AND PIPING .37-13737-1GROUP 05 COOLING SYSTEM0501RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER .RADIATOR AND OVERFLOW .0502050539404140-141-142-142FAN ASSEMBLY .FAN AND FAN GUARD, ENGINE .ENGINE FAN DRIVE AND SPACER .DRIVE BELT AND BELT TENSIONER .39-140-1WATER PUMP .WATER PUMP, ENGINE.38-139-1WATER MANIFOLD, HEADERS, THERMOSTATS, AND HOUSING GASKET.THERMOSTAT AND RADIATOR HOSES .CONNECTION, WATER INLET .050438COWLING, DEFLECTORS, AIR DUCTS, SHROUDS, ETC. .RADIATOR SHROUD MOUNTING BRACKET .050338-142-143-143444543-144-145-1GROUP 06 ELECTRICAL SYSTEM0601GENERATOR, ALTERNATOR .ALTERNATOR MOUNTING .ALTERNATOR ASSEMBLY S ITEMS .BLACKOUT LIGHT SWITCH.ENGINE WATER TEMPERATURE AND OIL PRESSURE SWITCHES.BOOM, ELECTRIC CONTROLLER JOYSTICK .BOOM, ELECTRIC BOX ASSEMBLY .46-147-148-1INSTRUMENT OR ENGINE CONTROL PANEL.CAB INSTRUMENT PANEL .CIRCUIT BREAKERS.CAB INSTRUMENT PANEL, COVER PLATES.SWITCHES FOR ENGINE AND HEATER .06084647STARTING MOTOR .STARTER RELAY AND STARTER WIRING.STARTING MOTOR .STARTER MOTOR ASSEMBLY 8-1
TM 10-3930-660-24PTABLE OF CONTENTS (Con’t)SWITCH, FORK AUTO LEVELER 7-168-16869HULL OR CHASSIS WIRING HARNESS.CAB WIRING HARNESS ASSEMBLY .CAB WIRING HARNESS.MAIN WIRING ASSEMBLY .MAIN WIRING HARNESS .STE/ICE-R HARNESS.ELECTRIC JOYSTICK HARNESS .SLAVE RECEPTACLE .60-161-162-1BATTERIES, STORAGE (WET OR DRY) .BATTERIES AND BATTERY CABLES .BATTERY BOX.061359-1HORN, SIREN .BACK-UP ALARM .BACK-UP SWITCH.HORN ASSEMBLY .061259SENDING UNITS AND WARNING SWITCHES.ENGINE WATER TEMPERATURE AND OIL PRESSURE SENDERS .TRANSMISSION TEMPERATURE SWITCH, TEMPERATURE SENDER, AND .NEUTRAL SAFETY SWITCH .FUEL LEVEL SENDER .0611PageLIGHTS .FRONT AND REAR LIGHT ASSEMBLIES .WORK LIGHT, ADJUSTABLE -173-174-175-176-1GROUP 07 TRANSMISSION0705TRANSMISSION SHIFTING COMPONENTS .TRANSMISSION SHIFTER AND CABLES .TRANSMISSION SHIFTER ASSEMBLY.TRANSMISSION DISCONNECT FOOT CONTROL .0708SERVO UNIT .iv77-178-179-180-180TRANSMISSION ASSEMBLY .TRANSMISSION AND MOUNTING .MAIN CASE AND COVER, TRANSMISSION .OUTPUT YOKE, TRANSMISSION.OUTPUT SHAFT, TRANSMISSION .FRONT HOUSING, TRANSMISSION .FRONT COVER GROUP, TRANSMISSION .FRONT COVER ASSEMBLY, TRANSMISSION .INPUT SHAFT, TRANSMISSION .CLUTCH PACK, FIRST STAGE .CLUTCH PACK, SECOND STAGE .CLUTCH PACK, THIRD STAGE .0714777879TORQUE CONVERTER OR FLUID COUPLING .TORQUE CONVERTER ASSEMBLY 184-185-186-187-188-189-190-191-192-1
TM 10-3930-660-24PTABLE OF CONTENTS (Con’t)CONTROL VALVE, TRANSMISSION .CONTROL VALVE ASSEMBLY .0721Illus/FigPage929392-193-1COOLERS, PUMPS, MOTORS.OIL PUMP, TRANSMISSION .OIL PUMP ASSEMBLY .PUMP DRIVE ADAPTER, HYDRAULIC PISTON .PUMP DRIVE ADAPTER ASSEMBLY .PUMP DRIVE, HYDRAULIC GEAR .OIL FILTER, TRANSMISSION .OIL SAMPLING VALVE, TRANSMISSION ROUP 09 PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COUPLER, ANDCLAMP ASSEMBLY0900PROPELLER SHAFTS .PROPELLER SHAFTS .PROPELLER SHAFT, FRONT DIFFERENTIAL.PROPELLER SHAFT, REAR DIFFERENTIAL .PROPELLER SHAFT, TRANSMISSION .101-1101102103104101-1102-1103-1104-1GROUP 10 FRONT AXLE1000FRONT AXLE ASSEMBLY .FRONT AXLE ASSEMBLY .HOUSING ASSEMBLY, FRONT AXLE .1002105106DIFFERENTIAL .DIFFERENTIAL ASSEMBLY, FRONT AXLE .1003105-1107-1107PLANETARY OR FINAL DRIVE .PLANETARY WHEEL END, FRONT AXLE .105-1106-1107-1108-1108108-1GROUP 11 REAR AXLE1100REAR AXLE ASSEMBLY .REAR AXLE ASSEMBLY .HOUSING ASSEMBLY, REAR AXLE .1102109110DIFFERENTIAL .DIFFERENTIAL ASSEMBLY, REAR AXLE.1103109-1111-1111PLANETARY OR FINAL DRIVE .PLANETARY WHEEL END, REAR AXLE .109-1110-1111-1112-1112112-1GROUP 12 BRAKES1201HAND BRAKES .PARKING BRAKE ASSEMBLY .PARKING BRAKE LEVER AND CABLE .1202113114SERVICE BRAKES .DISC BRAKE CALIPER ASSEMBLY .1204113-1HYDRAULIC BRAKE SYSTEM .v113-1114-1115-1115115-1116-1
TM 10-3930-660-24PTABLE OF CONTENTS (Con’t)MOUNTING HARDWARE - HYDRAULIC ACCUMULATOR AND HYDRAULICBRAKE CONTROL VALVE .HYDRAULIC BRAKE CONTROL VALVE ASSEMBLY .HYDRAULIC BRAKE ACCUMULATOR .HYDRAULIC BRAKE LINES AND AXLE BREATHER HOSE, FRONT AXLE .HYDRAULIC BRAKE LINES AND AXLE BREATHER HOSE, REAR -1119-1120-1MECHANICAL BRAKE SYSTEM .HYDRAULIC BRAKE FOOT CONTROL .121-1121121-1GROUP 13 WHEELS AND TRACKS1311WHEEL ASSEMBLY.WHEEL ASSEMBLY.1313122-1122TIRES, TUBES, TIRE CHAINS .TIRE.122-1123-1123123-1GROUP 14 STEERING1401MECHANICAL STEERING GEAR ASSEMBLY .STEERING WHEEL ASSEMBLY .STEERING COLUMN AND CONTROL VALVE .STEERING KNUCKLE, TIE ROD, UNIVERSAL JOINT AND SPINDLE .14101414127128129128-1129-1130-1130STEERING SYSTEM VALVES.STEERING SELECT VALVE .127-1128-1HYDRAULIC OR AIR CYLINDERS .STEERING CYLINDERS .124-1125-1126-1127-1HOSES, LINES, FITTINGS .HYDRAULIC STEERING LINES AND FITTINGS, FRONT AXLE.HYDRAULIC STEERING LINES AND FITTINGS, REAR AXLE .1412124125126HYDRAULIC PUMP OR FLUID MOTOR ASSEMBLY .EMERGENCY STEERING PUMP AND MOTOR .1411124-1130-1131-1131131-1GROUP 15 FRAME, TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATIONSYSTEMS.1501FRAME ASSEMBLY .FRAME ASSEMBLY AND PIVOT PINS .1502132COUNTERWEIGHTS .COUNTERWEIGHT ASSEMBLY .150332-1133-1133PINTLES AND TOWING ATTACHMENTS.PINTLE HOOK.132-1133-1134-1134134-1GROUP 18 BODY, CAB, HOOD, AND HULL1801BODY, CAB, HOOD, AND HULL ASSEMBLIES .MISCELLANEOUS FRAME COVERS .vi135-1135135-1
TM 10-3930-660-24PTABLE OF CONTENTS (Con’t)CAB ASSEMBLY .CAB MOUNTING HARDWARE .CAB DOOR ASSEMBLY .CAB INTERIOR COVER PLATES AND FLOOR MAT .CAB SKYLIGHT GUARD.CAB SOUND SUPPRESSION PANELS 1-1142143144142-1142-1143-1144-1FLOORS, SUBFLOORS, AND RELATED COMPONENTS .CAB FLOOR PLATE.1806PageFENDERS, RUNNING BOARDS WITH MOUNTING AND ATTACHING PARTS,OUTRIGGERS, WINDSHIELD, GLASS, ETC. .CAB WINDOWS AND SKYLIGHT GUARDS .CAB DOOR WINDOW .FENDER ASSEMBLIES .1805Illus/Fig145-1145UPHOLSTERY SEATS AND CARPETS .SEAT ASSEMBLY .145-1146-1146146-1GROUP 22 BODY, CHASSIS, AND HULL ACCESSORY ITEMS2202ACCESSORY ITEMS .FRONT WIPER ASSEMBLY .REAR WIPER ASSEMBLY.WIPER/WASHER ASSEMBLY .MIRROR ASSEMBLY .DEFROSTER FANS .2207147148149150151WINTERIZATION EQUIPMENT .HEATER ASSEMBLY .HEATER CONTROL CABLE .HEATER HOSES, LINES, AND FITTINGS .2210147-1152-1152153154DATA PLATES AND INSTRUCTION HOLDERS .DATA PLATES, DECALS, AND STENCILS 55-1GROUP 24 HYDRAULIC AND FLUID SYSTEMS2401PUMP AND MOTOR .HYDRAULIC TANDEM GEAR PUMP .PISTON PUMP .2402156-1156157MANIFOLD AND/OR CONTROL VALVES.MAIN CONTROL VALVE ASSEMBLY .5060P RELIEF VALVE ASSEMBLY .4545B RELIEF VALVE ASSEMBLY .MLRS ATTACHMENT CONTROL VALVE .MLRS ATTACHMENT CONTROL VALVE ASSEMBLY.5060B RELIEF VALVE ASSEMBLY .52710C RELIEF VALVE ASSEMBLY.PRIORITY VALVE .RELIEF VALVE, FRAME TILT/BRAKES .HYDRAULIC CONTROL JOYSTICK AND FRAME TILT CONTROL VALVE .FRAME TILT VALVE .SHUTTLE VALVE 167-1168-1169-1
TM 10-3930-660-24PTABLE OF CONTENTS (Con’t)Illus/Fig2404TILT CYLINDERS AND TILT CRANK .FRAME TILT CYLINDER MOUNTING .FRAME TILT CYLINDER ASSEMBLY .CARRIAGE TILT CYLINDER ASSEMBLY 31941951961971
tm 10-3930-660-24p i technical manual headquarters tm 10-3930-660-24p department of the army washington, d.c., 1 may 2006 unit, direct support and general support
FORKLIFT SITE-2014/15 INTRODUCTION In general the forklift can be defined as a tool capable of lifting hundreds of kilograms. A forklift is a vehicle similar to a small truck that has two metal forks on the front used to lift cargo. The forklift operator drives the forklift forward until the forks push under the cargo, and can then lift the cargo
When installing a forklift scale on an electric forklift, static discharge protection must be installed on the forklift When installing a forklift scale, OSHA requires the end user to de-rate the lift capacity of the forklift Compatible with most Class II and Class III forklift attachments, consult factory
Optimizes the forklift for maximum speed. Eco mode extends the forklift's battery time by 15% compared to Kalmar's previous electric forklift, the ECF50-90. Using a Kalmar Electric Forklift truck pays off in the long run. In just 2 years time Kalmar's new Electric forklift truck will break even compared to the equivalent Diesel truck.
require a forklift scale system for a Class III cleat type forklift truck. This robust system allows operators to easily and quickly capture weight data. › ITA Class III Cleat Type carriages: 2,500kg x 2kg - 5,000kg x 10kg FLSC The FLSC digital forklift scale is a market leading system which turns an ordinary class II forklift truck into a mobile
Forklift overturned 279 16 Forklift struck something, or ran off dock 293 17 Worker pinned between objects 139 8 Worker struck by material 152 9 Worker struck by forklift 237 14 Worker fell from forklift 176 10 Worker died during forklift repair 147 9 Other accident 297 17 Total 1720 100
forklift’s lifting and balance characteristics and lead to a forklift overturning. Whenever an attachment is used that could affect the capacity or safe operation of a forklift, its use must be approved by the forklift manufacturer. The employer must mark the forklift to show the new weight with attachment. The maximum capacity at
the forklift can lift. The load centre distance will be marked on your forklift's data plate. For example, this forklift is lifting a 1500 kg load. The forklift rated capacity is 1575 kg at a 600 mm load centre distance. It's okay to lift this weight. But the load centre distance must be checked to make sure it is 600 mm or less first .
Komatsu Forklift offers an expanding product line of over 120 electric and internal combustion engine forklift models with capacities from 2,000 to 35,000 pounds. We back them with a complete warranty program, superior service, and genuine OEM parts. CONTACT YOUR DEALER TODAY Your nearby Komatsu Forklift dealer is ready to assist you. Ask
