Manual Marine Generator Fischer Panda GmbH

Manual marine generatorPanda 8000i PMS 230 V - 50 Hz - 8 kVA - 120 V - 60 Hz - 8 kVAPanda 10000i PMS 230 V - 50 Hz - 10 kVASuper silent technologyFischer Panda GmbHPanda 8000i System eng.R0815.2.13

Current revision statusDocumentActual:Panda 8000i System eng.R08 15.2.13Replace:Panda 8000i System eng.R07RevisionPageiControl2 eingepflegtKapitelnumerierung berichtigtPMGi mit Lade/Wechselrichtern (R07)iControl 2 berichtigt (Seeventil) (R08)Erstellt durch / created byFischer Panda GmbH - Leiter Technische DokumentationOtto-Hahn-Str. 32-3433104 Paderborn - GermanyTel.: 49 (0) 5254-9202-0email: info@fischerpanda.deweb: www.fischerpanda.deCopyrightDuplication and change of the manual is permitted only in consultation with the manufacturer!Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to thebest of our knowledge. No liability is accepted for correctness. Technical modifications for improving the productwithout previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.Seite/Page 2 - Kaptitel/Chapter A:15.2.13

Inhalt / ContensCurrent revision status . 21General Instructions and Regulations . 121.1Safety first! . 121.21.3Tools . 16Manufacturer declaration in accordance with the Machinery Directive 98/37/EC . 181.4Customer registration and guarantee . 181.4.11.4.21.5Technical support . 18Caution, important information for start-up! . 18Safety Instructions - Safety First! . .101.6Safe operation . 19Observe safety instructions! . 19Personal protective clothing (PPE) . 19Cleanliness ensures safety . 19Safe handling of fuels and lubricants . . 20Exhaust fumes and fire protection . 20Safety precautions against burns and battery explosions . . 21Protect your hands and body from rotating parts! . 21Anti-freeze and disposal of fluids . 21Implementation of safety inspections and maintenance . . 22Warning and instruction signs . 221.6.1Special instructions and hazards of generators . .42Recommended starter battery sizes . 24Important instructions for batteries - starter and/or traction batteries . 24General safety instructions for handling batteries . 25In case of Emergency First Aid / Im Notfall - Erste Hilfe . 272.73Protective conductor and potential equalisation:.23Protective conductor for Panda AC generators:. 23Switch off all loads while working on the generator. 23Potential equalisation for Panda AGT DC generators. 23Safety instructions concerning cables .24WHEN AN ADULT STOPS BREATHING . 28Basics . 293.1Intended use of the machine . 293.2 Purpose of the manual and description of the definitions of the trained persons/operators/users 293.2.13.2.23.2.33.3Components of the i system . 303.4Range of operation . 313.5Panda transport box . 313.5.13.5.23.6Bolted Fischer Panda transport box . 31Fischer Panda transport box with metal tab closure . 31Opening the MPL sound insulation capsule . 323.6.13.7Opening the GFK sound insulation capsule . 32Transport and Loading/Unloading . 333.7.13.7.215.2.13Trained persons . 29Operator . 29User . 29Transporting the generator . 33Loading/unloading of the generator . 33Inhalt/ContensSeite/Page 3

Inhalt / Contens3.8 Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning 343.8.13.8.23.8.3Instructions for the starter battery for extended downtimes . 34Measures for short downtimes . 35Measures for medium term downtimes / hibernation . 353.8.3.13.8.3.23.8.4Measures for extended downtimes / decommissioning . 363.8.4.13.8.4.23.94Courses for preservation: . 36Measures for removing surface protection after extended downtimes / recommissioning (over 6months): 37. 37Panda 8000i PMS generator .394.1Type plate at the Generator . 394.2.14.2.24.2.34.2.44.2.54.34.4Right side view . 40Left side view . 41Front view . 42Back view . 43View from above . 44Details of function units . 454.3.14.3.24.3.34.3.44.3.54.3.6Remote control panel - See Panda iControl manual . 45Components of the cooling system (raw- and freshwater) . 45Components of the fuel, air intake and exhaust system . 46Components of the electrical system . 47Components of the lubrication system . 48Sensors and switches for operating surveillance . 49Operation instructions - See Panda iControl panel manual . 504.4.14.4.24.4.35Courses for preservation: . 35Measures for removing surface protection after medium term downtimes (3 to 6 months). 36Daily routine checks before starting - See Panda iControl manual . 50Starting generator - See Panda iControl manual . 50Stopping the generator - See Panda iControl manual . 50Installation Instructions .515.1Personal requirements . 515.1.15.2Hazard notes for the installation . 51Place of installation . 535.2.15.2.25.2.3Preliminary remark . 53Preparing the base - placement . 53Advice for optimal sound insulation . 545.3Generator connections . 545.4Installation of the cooling system - raw water . Installation of the cooling system - fresh water . 625.5.15.5.25.6Seite/Page 4General information . 55Fischer Panda installation kit - raw water . 55Installation of the through hull fitting in Yachts - Schema . 56Quality of the raw water sucking in line . 57Generator installation above waterline . 57Raw water installation schema . . 59Generator installation below waterline . 60Generator Housing cooled by Raw Water . 60Indirect Cooling of the Genset Housing (by the Heat Exchanger) . . 62Position of the external cooling water expansion tank . 62Scheme for Freshwater Circuit at Two Circuit Cooling System . . 64installation . 64Inhalt/Contens15.2.13

Inhalt / Contens5.7Installation of the water cooled exhaust system . 655.7.15.8Installation of the standard exhaust system . 65.Installation of the waterlock . 675.8.1Possible cause for water in the exhaust hose . 675.8.1.15.8.1.25.8.25.8.3Installation area of the waterlock . 68The volume of the waterlock . 685.8.3.15.8.3.25.9Possible cause: Exhaust hose . 67Possible cause: cooling water hose . 67Ideal position of the waterlock .70Example of the installation of the waterlock off-center and possible effects: .73Exhaust / water separator . 765.9.1Installation exhaust water separator . . 785.10 Fuel system installation . 785.10.1Fischer Panda installation kit - Fuel system . 785.10.1.15.10.25.10.3The following items need to be installed: . 80Connection of the fuel lines at the tank . 83Position of the pre-filter with water separator . . 845.11 Generator DC system installation . 845.11.15.11.25.11.3Connection of the starter battery block . 84How to connect two 12V batteries to a 24V battery bank . 88Connection of the remote control panel - See Panda iControl panel manual . 895.12 Generator AC system installation . 895.12.16Installation PMGi inverter - See separate PMGi 15000 inverter manual . 90Generator operation instruction. 916.1Personal requirements . 916.2Hazard notes for the operation . 916.3General operating instruction . 916.3.1Operation at low temperatures . 916.3.1.16.3.1.26.3.2Light load operation and engine idle . 926.3.2.16.3.2.26.3.36.3.46.3.5715.2.13Pre-heating the diesel motor . 92Tips regarding starter battery . 92The soot of the generator is due to the fact that:. 92To prevent the soot of the generator following steps should be observed: . 92Generator load for a longer period and overload . 92Protection conductor: . 93Operating control system on the Fischer Panda generator . 936.4Instructions for capacitors - not present at all models . 936.5Checks before start - see remote control panel data sheet . 936.6Starting the generator - see remote control panel data sheet . 946.7Stopping the generator - see remote control panel data sheet . 946.8. 94Maintenance Instructions. 957.1Personal requirements . 957.2Hazard notes for the maintenance . 957.3Environmental protection . 977.4Maintenance Requirements . 977.5Maintenance interval . 97Inhalt/ContensSeite/Page 5

7.5.17.6Check of hoses and rubber parts in the sound insulated capsule . 97Checking oil-level . 987.6.17.6.27.7Refilling Oil . 99After the oil level check and refilling the oil . 99Replacement of engine oil and engine oil filter . 1007.7.17.8After the oil change . 102Verifying the starter battery and (if necessary) the battery bank . 1037.8.1Battery . 1037.8.1.17.8.1.27.8.1.37.9Check battery and cable connections. 103Check electrolyte level. 103Check electrolyte density. 103Ventilating the fuel system . 1047.9.1Replacement of the fuel filter . 1067.9.1.1Optional fuel filter with sight glass . 1067.10 Checking the water separator in the fuel supply . 1077.11 Replacing the Electric Starter . 1087.12 Replacing the DC Alternator . 1117.13 Replacing the Oil Pressure Switch . 1157.13.1Replacing the oil pressure sensor (optional component) . . 1167.14 Replacing a Thermoswitch . 1177.15 Replacing the V-belt at Kubota 02/05 series . 1197.16 Replacing the Injection Nozzles . 1217.17 Replacing the Glow Plugs . 1237.18 Replacing the valve cover gasket at Kubota 02 series . 1267.19 Replacing the Water Pump at Kubota 02 series . 1277.20 Adjusting the valve clearance at Kubota 02 series . 1287.20.17.20.27.20.37.20.4Replace the air filter mat . 129Alternative replacement of the air filter mat with pull out holder . 130Alternative replacement of the air filter at housing with snap fasteners . . 132First filling and ventilation of the internal cooling water circuit . 1327.20.4.17.20.57.20.6Anti-freeze in the cooling water circuit. 134Temperature check for controlling the cooling water circuit . 134Fresh water circuit at a two circuit cooling system - schema . 1347.21 Replacing the V-belt at Kubota 02/05 series . 1367.22 The raw water circuit . 1377.22.1Clean raw water filter . 1377.23 Causes with frequent impeller waste . 1387.23.18Generator Failure.1418.1Personal requirements . 1418.2Safety instructions for this chapter . 1418.3Tools and measuring instruments . 1428.4Overloading the generator . 1438.4.18.58.6Low generator-output voltage . . 144Starting problems . 1448.5.18.5.29Replacement of the impeller . 138Fuel solenoid valve . 144Dirty fuel filter . . 145Troubleshooting table . 145Tables .147Seite/Page 6 - Kaptitel/Chapter 1:15.2.13

9.1Troubleshooting . 1479.2Technical data . 1499.3Technical Data . 1499.4Diameter of conduits . 1539.5Cable cross section . 1549.6Engine oil . 1549.6.1Engine oil classification . 1549.6.1.19.6.1.29.7Coolant specifications . 1569.7.19.8Operating range: . 154Quality of oil:. 155Coolant mixture ratio . 156Fuel . 156Panda iControl2 . 157Current revision status . 158Hardware . 15810Safety instructions for the Panda iControl2. 15910.1 Personnel . 15910.2 Safety instructions . 15911General operation . 16111.1 The Panda iControl2 panel . 16111.2 Starting preparation / Checks (daily) . 16211.2.111.2.2Marine version . 162Vehicle version . 16211.3 Operation . 16311.3.111.3.211.3.3Switching the controller on and off . 163The default display screen . 163Operating modes . 6Stand-by mode . 164Start-up mode. 165Override mode. 166Operation mode. 166Stop mode .168Autostart mode . 16811.4 Other operating functions . 811.4.912Set-up menu .

Panda_8000i_System_eng.R08 15.2.13 Fischer Panda GmbH Manual marine generator Panda 8000i PMS 230 V - 50 Hz - 8 kVA - 120 V - 60 Hz - 8 kVA Panda 10000i PMS 230 V - 50 Hz - 10 kVA