Omron CP1W-MODTCP61 CP1L / CP1H / CJ2M Modbus/TCP Adapter Application .

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www.infoPLC.netOmron CP1W-MODTCP61CP1L / CP1H / CJ2M Modbus/TCP AdapterApplication and Setup GuideRevision 2.00a7/29/2011

www.infoPLC.netSection 1: IntroductionThis document explains the theory, operation, and setup of the Omron CP1WMODTCP61 Modbus/TCP adapter.The CP1W- MODTCP61 is an adapter that allows a CP1L or CP1H PLC to operate in 1of 2 modes, but not both at the same time. For clarity, the discussion of the setup andoperation of each of these 2 modes is handled in separate sections of this document.The adapter also allows a CJ2M-CPU3 series PLC to operate in Slave mode only.The two modes of operation are:Mode 1: Modbus TCP Slave / Server. In this mode, the adapter functions as a slavedevice, allowing other Modbus TCP Master devices to send commands to and receiveresponses from the adapter using the Modbus TCP protocol.Mode 2: Modbus TCP Master / Client. In this mode, the adapter functions as amaster device, sending Modbus TCP commands to and receiving responses from otherslave devices, such as IO blocks, inverters, PLCs, etc. Note: this mode is notapplicable to CJ2M-CPU3 series PLCs.Mounting an adapter in a PLCCP1 Series: The adapter mounts in the Option Board Slot on the front of a CP1L orCP1H PLC, and can be used in all CP1L / CP1H PLCs with an available Option BoardSlot. A CP1L or CP1H PLC with 2 option board slots can use 2 CP1W-MODTCP61adapters, with 1 functioning as a Modbus TCP Master / Client and 1 functioning as aModbus TCP Slave / Server.CJ2M Series: The adapter mounts in the Option Board Slot on the front of a CJ2MCPU3 PLC. When used in a CJ2M-CPU3 series PLC, the adapter will only functionas a Modbus TCP Slave / Server. The adapter is not applicable for CJ2M-CPU1 series PLCs.2

www.infoPLC.netSection 2 - Modbus TCP Slave / Server2.1 Modbus TCP Slave / Server OverviewWhen configured for Modbus TCP Slave / Server mode, the adapter functions as aslave node, allowing other Modbus TCP Master / Client devices to send commands toand receive responses from the adapter. These master devices include PCs withsoftware that uses the Modbus TCP protocol, as well as PLCs and other hardwaredevices functioning as Modbus TCP masters.The adapter uses the standard Modbus/TCP port 502, and supports the followingModbus function codes:01 – Read Coil Status02 – Read Input Status03 – Read Holding Registers04 – Read Input Registers05 – Force Single Coil06 – Preset Single Register0F – Force Multiple Coils10 – Preset Multiple RegistersThe supported Modbus/TCP commands access the PLC memory areas as shown. Allsupported Bit (coil) read / write operations access the CIO memory area from CIO1000to CIO1199. All supported Channel (register) read / write commands access the DMmemory area from D1000 – D1199. This provides 3200 coils and 200 registers to beaccessed in the PLC via the Modbus TCP protocol.3

www.infoPLC.net2.2 Modbus Addressing in the PLCWhen addressing the PLC memory map using the Modbus TCP protocol, D1000 isconsidered the first register, and CIO 1000.00 is considered the first coil.To determine the Modbus TCP register number for a PLC address, simply subtract1000 from the PLC Data Memory location.Register Examples:PLC Memory LocationD1000D1050D1099D1199Modbus Register05099199Calculation(1000 – 1000) 0(1500 – 1000) 50(1099 – 1000) 99(1199 – 1000) 199To determine the Modbus TCP coil for a PLC bit, subtract 1000 from the CIO Channelnumber, multiply by 16, and add the bit number.Coil Examples:PLC Memory LocationCIO 1000.00CIO 1100.12CIO 1122.07CIO 1199.15Modbus Register0161219593199Calculation((1000 – 1000) * 16) 0 0((1100 – 1000) * 16) 12 1612((1122 – 1000) * 16) 7 1959((1199 – 1000) * 16) 15 31992.3 Command Size Limits:Function Code(s)03,04100601, 020F05Read / Write Size Limit125 Registers (PLC Words)123 Registers (PLC Words)1 Register (PLC Word)998 Coils (PLC Bits)998 Coils (PLC Bits)1Coil (PLC Bit)4

www.infoPLC.net2.4 Modbus TCP Slave / Server ApplicationsThe CP1W- MODTCP61 allows Omron CP1L, CP1H, and CJ2M-CPU3 PLCs tofunction as programmable I/O modules. The CP1W-MODTCP61 will not function in aCP1E PLC in Modbus TCP Slave / Server mode.The adapter is a Modbus/TCP slave device, meaning the adapter cannot establish aconnection to another device. A device, such as a PC or PLC, functioning asModbus/TCP Master, must be the device used to establish the TCP connection, andcontrol the communications to the CP1W- MODTCP61.When using the adapter in Modbus TCP Slave/Server mode, the adapter will alsofunction as a FINS slave device, allowing the use of an NS Series HMI and / or CXProgrammer programming software.Up to 2 Modbus TCP Master / Client devices can communicate simultaneously with theadapter, in addition to 2 FINS devices.When using Modbus TCP clients to connect to the PLC through the CP1W-MODTCP61,the client will be automatically disconnected after 30 seconds of inactivity to allow otherclients to connect. To maintain a TCP connection from a client, send at least 1command at intervals of less than 30 seconds.5

www.infoPLC.net2.5 Modbus TCP Slave / Server SetupThe CP1W- MODTCP61 is assigned a default IP address of 192.168.250.11. The IPaddress can be changed using a web browser pointed to the IP address of the adapter.A static IP address must be assigned to the PC’s Ethernet card for this purpose. Simplyenter the IP address of the adapter (192.168.250.11) in the web browsers address fieldto access the configuration page. Enter the desired new IP address (192.168.1.156shown as an example), subnet mask, and default gateway (if applicable). ChooseModbus TCP Slave/Server operation mode. The default FINS UDP port (9600) canalso be changed if needed. When finished, click Apply Setting.6

www.infoPLC.net2.6 Modbus TCP Slave / Server PLC SetupCP1L / CP1HThe CP1W- MODTCP61 adapter uses the Toolbus (high speed binary) protocol whenoperating in the Slave / Server mode. To configure the PLC port, simply turn ON theappropriate DIP switch on the CP1L or CP1H PLC. For CP1L PLCs with 1 OptionBoard, use DIP Switch 4. For CP1L PLCs with 2 Option Board Slots, or CP1H PLCs,use DIP Switch 4 for Slot 1, and DIP Switch 5 for Slot 2.CJ2M –CPU3xFor CJ2M-CPU3x PLCs, turn on DIP switch 5 (located under the flip up cover).7

www.infoPLC.netTo maximize the throughput of the CP1W- MODTCP61, the amount of time per PLCscan that is allowed for servicing communications ports should be increased. This isaccessed through the PLC Settings in CX-Programmer. On the Peripheral Service tab,uncheck the ‘default’ option, and enter 50 (5.0 ms). Transfer these settings to the PLCand cycle power to apply the changes.2.7 Recovering an IP addressIf the IP address is forgotten, use CX Programmer to view the IP address in D1200 D1201 in the following format:D1200 1st and 2nd Octets in Hexadecimal: EX D1200 C0A8 192.168D1201 3rd and 4th Octets in Hexadecimal: Ex. D1201 0119 1.25The IP address would be 192.168.1.25 based on the above values.This feature is only available with the CP1W-MODTCP61 is configured in Modbus TCPSlave / Server Mode.8

www.infoPLC.netSection 3 - Modbus TCP Master / Client3.1 Modbus TCP Master / Client OverviewWhen configured for Modbus TCP Master / Client mode, the adapter functions as amaster device, controlling the communications with other slave devices such as IOblocks, inverters, PLCs, etc. The adapter sends Modbus TCP commands to andreceives Modbus TCP responses from the slave devices.3.2 Modbus TCP Master / Client ApplicationsThe CP1W- MODTCP61 allows Omron CP1L and CP1H PLCs (but not the CJ2MCPU3 PLCs) to function as control devices for remote IO slaves that use the ModbusTCP protocol. The adapter is a Modbus TCP master device, meaning the adapter willnot respond to Modbus TCP commands issued from another Modbus TCP masterdevice. The Easy Modbus function of the PLC is used to send Modbus RTU commandsto the adapter, which are converted to Modbus TCP commands and delivered to theremote device. The Modbus RTU Node Number is automatically used as the last octetof the IP address of the destination device, with the first 3 octets of IP address of theadapter used as the first 3 octets of the destination device.Example:CP1W-MODTCP61 Adapter IP address 192.168.1.25Modbus RTU command sent to node ‘2C’ in the PLC using Easy ModbusModbus TCP command delivered to 192.168.1.44. 44 (DEC) 2C (HEX)Note: Disconnected slave nodes will cause timeouts in the PLC Easy Modbus function,slowing the update to the remaining nodes.Note: Unlike the Modbus TCP Slave / Server mode, the FINS protocol is not availablewhen using the adapter as a Modbus TCP Master / Client. If an NS HMI is required,connect via a serial connection, or via a CP1W-ETN61 FINS Ethernet adapter.9

www.infoPLC.net3.3 Modbus TCP Master / Client SetupThe CP1W- MODTCP61 is assigned a default IP address of 192.168.250.11. The IPaddress can be changed using a web browser pointed to the IP address of the adapter.A static IP address must be assigned to the PC’s Ethernet card for this purpose. Simplyenter the IP address of the adapter (192.168.250.11) in the web browsers address fieldto access the configuration page. Enter the desired new IP address (192.168.1.156shown as an example), subnet mask, and default gateway (if applicable). ChooseModbus TCP Master / Client operation mode. When finished, click Apply Setting.10

www.infoPLC.net3.4 Modbus TCP Master / Client PLC SetupCP1L / CP1HBefore configuring the PLC port below, turn OFF the appropriate DIP switch on theCP1L or CP1H PLC. For CP1L PLCs with 1 Option Board, use DIP Switch 4. ForCP1L PLCs with 2 Option Board Slots, or CP1H PLCs, use DIP Switch 4 for Slot 1, andDIP Switch 5 for Slot 2.The CP1W- MODTCP61 adapter uses the Serial Gateway function of the PLC whenoperating in the Master / Client mode. The CP1W- MODTCP61 adapter uses 115,200,8,1,N as the communications parameters for the interface to the PLC. Configure thesocket that is being used for the CP1W- MODTCP61 (Serial Port 1 Socket 1, SerialPort 2 Socket 2) as shown. Be certain to set the Response Timeout value to 20 x100ms (2 seconds) to optimize communications recovery when a timeout occurs. Thisis configured through the Settings of CX-Programmer on the Serial Port 1 or Serial Port2 tab.Although the adapter can be used in either Socket 1 or Socket 2, Modbus RTU MasterLadder code is available from Omron to make Modbus TCP Master / Clientcommunications easier, and this code uses Socket 1 in PLCs with only 1 socket, andSocket 2 in PLCs that have 2 sockets.11

www.infoPLC.netTo maximize the throughput of the CP1W- MODTCP61, the amount of time per PLCscan that is allowed for servicing communications ports should be increased. This isaccessed through the PLC Settings in CX Programmer. On the Peripheral Service tab,uncheck the ‘default’ option, and enter 50 (5.0 ms). Transfer these settings to the PLCand cycle power to apply the changes.12

www.infoPLC.netSection 4: Command Examples – Modbus TCP Server / SlaveFunction Code 01: Read Coil Status.Example: Reading 10 Coils starting at CIO 1002.00 (CIO 1002.00 – CIO 1002.09)PLC Data: CIO 1002 0000000000110010 (0032 HEX)CommandFunction CodeStarting Address HiStarting Address LoNumber of Coils HiNumber of Coils Low010020000AResponseFunction CodeByte CountCoils 0 -7Coils 8 - 901023200Function Code 02: Read Input Status. Identical to Function Code 01Function Code 03: Read Holding RegistersExample: Reading 4 channels starting at D1050.D1050 1234, D1051 5678, D1052 90AB, D1053 CDEFCommandFunction CodeStarting Address HiStarting Address LoNumber of Registers HiNumber of Registers Low0300320004ResponseFunction CodeByte CountRegister Hi D1050Register Lo D1050Register Hi D1051Register Lo D1051Register Hi D1052Register Lo D1052Register Hi D1053Register Lo D105303081234567890ABCDEFFunction Code 04: Read Input Registers. Identical to Function Code 0313

www.infoPLC.netFunction Code 05: Write Single Coil.To turn a bit ON, set the Output Value to FF00. To turn a bit OFF, set the Output Valueto 0000.Example: Turn on CIO 1040.05.CommandFunction CodeStarting Address HiStarting Address LoOutput Value HiOutput Value Lo050285FF00ResponseFunction CodeStarting Address HiStarting Address LoOutput Value HiOutput Value Lo050285FF00Function Code 06: Write Single Register.Example: Write 1467 (hex) to D1099.CommandFunction CodeStarting Address HiStarting Address LoRegister Value HiRegister Value Lo0600631467ResponseFunction CodeStarting Address HiStarting Address LoRegister Value HiRegister Value Lo0600631467Function Code 0F: Write Multiple Coils.Example: Set the values of CIO 1045.11 – 1045.00 to 011110000011 (hex 783)PLC Data: CIO 1045 x783. ‘x’ unaffected by the commandCommandFunction CodeStarting Address HiStarting Address LoNumber of Coils HiNumber of Coils LoByte CountOutput Value HiOutput Value Lo0F02D0000C028307ResponseFunction CodeStarting Address HiStarting Address LoNumber of Coils HiNumber of Coils Lo140F02D0000C

www.infoPLC.netFunction Code 10: Write Multiple Registers.Example: Write following data into the PLCD1125 FEED (hex)D1126 DEAD (hex)D1127 BEEF (hex)CommandFunction CodeStarting Address HiStarting Address LoNumber of Registers HiNumber of Registers LoByte CountRegister Value Hi (D1125)Register Value Lo (D1125)Register Value Hi (D1126)Register Value Lo (D1126)Register Value Hi (D1127)Register Value Lo (D1127)10007D000306FEEDDEADBEEFResponseFunction CodeStarting Address HiStarting Address LoNumber of Registers HiNumber of Registers Lo10007D0003Section 4: Connecting with CX ProgrammerWhen connecting with CX Programmer to CP1L, CP1H, or CJ2M-CPU3 CPUs,specify the communications method as follows:Network Type EthernetFrame Length 500 (bytes)IP Address IP address of theCP1W-MODTCP61.15

www.infoPLC.netSection 5: Additional LiteratureAdditional literature can be obtained from www.omron247.com.R08I CP1 Series BrochureW450 CP1H Operation ManualW451 CP1L / CP1H Programming ManualW462 CP1L Operation ManualW472 CJ2 Hardware Users ManualW473 CJ2 Software Users ManualV227 W4S Ethernet Switch16

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CP1E PLC in Modbus TCP Slave / Server mode. The adapter is a Modbus/TCP slave device, meaning the adapter cannot establish a connection to another device. A device, such as a PC or PLC, functioning as Modbus/TCP Master, must be the device used to establish the TCP connection, and control the communications to the CP1W- MODTCP61.

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