Hardy Rib Installation Guide - Midmichiganmetalsales

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Hardy-RibInstallation Manual“Nationwide supplier of quality metal roofing.”G3336 S Dort Hwy.Burton, MI 48529.midmichiganmetalsales.com.Toll-Free(800) 615-8416

IMPORTANTNOTICEThis manual contains suggestions and guidelines on how to install Mid MichiganHardy Rib panels and trim details. The contents of this manual include theguidelines that were in effect at the time this publication was originally printed. Inan effort to keep pace with the ever-changing code environment, Mid MichiganMetal Sales retains the right to change specifications and/ or designs at any timewithout incurring any obligations. To insure you have the latest informationavailable, please inquire or visit our web site. Application and design details are forillustrative purposes only and may not be appropriate for all environmentalconditions and/or building designs. Projects should be engineered and installed toconform to applicable building codes, regulations, and accepted industry practices.*Disclaimer: This information is provided “as is” and is intended for entertainment purposes only. The author, publishersand marketers of this information disclaim any loss or liability, either directly or indirectly as a consequence of applyingthe information presented herein, or in regard to the use and application of said information. No guarantee is given, eitherexpressed or implied, in regard to the merchantability, accuracy, or acceptability of the information.Mid Michigan Metal Sales800-615-8416

TABLE OF CONTENTS1. Introduction - Design and Testing2. Panel Installationa. Installation Guideb. Panel Squaring3. Installation Sequence4. Trim Assembliesa. Fasciab. Drip Edgec.d.e.f.g.Rake / GablePreformed ValleyTransition/Pitch BreakGambrelHipamh. Ridgei.j.k.l.Vented RidgeHigh Side PeakSide WallEnd Wall5. Special Detailsa. Valley Lapping and Cuttingb. Pipe FlashingMid Michigan Metal Sales800-615-8416

IntroductionThe Hardy-Rib panel is an industry leader in strength and durability. This popular and versatile panelfeatures classic looks and is used in a wide range of applications including residential, commercial, andpost-frame buildings. Hardy-Rib was designed with strong trapezoidal ribs to increase strength and easehandling and installation. In addition, the anti-siphoning channel on the under-lap provides extra leakresistance in the presence of extreme wind and rain loads.Hardy Rib is available in many different paint colors in AZ50 29 gauge steel. It is also available inunpainted Galvalume . Our paint system and Galvalume substrate are individually covered by alimited warranty.The Hardy Rib panel has a 36” coverage. The panel has five major support ribs at ¾” high that addrigidity and strength to the panel.Allowable Uniform Loads Per Square FootLIVE LOAD (PSF)WIND LOAD (PSF)18” 24” 30” 36” 48” 54” 18” 24” 30” 36” 48” 54”SPAN (INCHES)29 Gauge 199 11271492822211 11876522923NOTES:1. Theoretical allowable loads are based on section properties and allowables calculated in accordance with 2001 AISI Specifications.2 Theoretical allowable loads are based on three or more uniform spans.3. For roof panels, deduct self weight for actual ‘live load’ capacity of the panel.4. These loads are for panel strength. Frames, purlins, decks and fasteners must be designed to resist all loads imposed on the panel.5. Check local building codes if panel testing is required.Mid Michigan Metal Sales800-615-8416

Panel Installation GuideStorageIf metal is not to be used immediately, store inside in a well ventilated, dry location. Condensation or other moisture can formbetween the sheets during storage causing water stains or white rust which detract from the appearance of the product andmay affect the product’s useful life. Trapped moisture between sheets of painted metal can cause white rust to formunderneath the paint. This can cause the paint to flake off the panel immediately or several years later. To prevent white rustand staining, break the shipping bands on the material. Store the material on end or on an incline of at least 8” with asupporting board underneath to prevent sagging. Fan the sheets slightly at the bottom to allow for air circulation. Keep thesheets off of the ground with an insulator such as wood. Any outdoor storage is at the customer’s own risk. If outdoor storagecannot be avoided, protect the metal using a canvas cover or waterproof paper. Never cover the metal with plastic as this willcause condensation to form.Some Safety PrecautionsAlways wear protective gloves when working with steel panels to avoid cuts from sharp edges. When cutting or drilling steelpanels, always wear safety glasses and sweep off any metal shavings immediately to prevent eye injury from flying metalfragments. If you must walk on a metal roof, take great care. Metal panels can become slippery, so always wear shoes withnon-slip soles. Avoid working on metal roofs during wet conditions when the panels can become extremely slippery.General Installation InformationInsure that the structure is square and true before beginning panel installation. If the structure is not square, the panels willnot properly seal at the sidelaps. Start the first panel square to eave by using the 3, 4, 5 Triangle Method. Green or damplumber is not recommended. Moisture released from the damp lumber may damage the metal panels. Nails installed ingreen or damp lumber may back out. Remove any loose metal shavings left on the roof surface immediately to preventcorrosion. After installing roof, remove any debris such as leaves or dirt to prevent moisture from getting trapped on panels.FasteningIf you wish to predrill fastener holes, use a cover sheet to prevent hot shavings from sticking to panels. Screws - For bestresults, use a 1-1/2” Kwikseal Woodbinder washered wood screw in the flat of the panel as shown in the illustrationbelow. Drive the fastener so that the washer is compressed securely against the metal. Do not over drive the fastener asthis will form a dimple that can collect water and cause leakage. Do not leave any loose fasteners that have missed thepurlin. Use Novaflex or equivalent sealant to seal the hole.Figure #3Figure #1 - Fastening Patterns for Hardy RibRECOMMENDEDFASTENING PATTERN SSCREWFASTENERS–INTERMEDIATESUPPORTSMid Michigan Metal el

RoofingSlopes of less than 2” on 12” are not recommended. For slopes of 2” on 12” or greater, end lap panels 6”. Side laps should faceaway from the prevailing wind. Lay the first sheet along the eave at the down-wind side of the roof, farthest away from thedirection of the prevailing winds (See Figure #4). Install sheets in the sequence shown in Figure #4.Figure #4Figure #5 - Installation OptionsPrevailing Winds2”x4”s42’ SpacingUnderlayment25Install Metal Directlyto Wood Frame31Maximum Purlin Spacing forRoof 2’ on Center Use Maximum 2’ Purlin Spacing Install Metal*NOT RECOMMENDED FOR HEATEDSPACESUNLESSINSULATION ANDVAPORBARRIERPROTECTIONISUSEDUnderlaymentInstall Metal onSolid Deck Lay Plywood Deck Apply SyntheticUnderlayment or other VaporBarrier Protection Install MetalInstall Metal OverExisting Shingles Apply SyntheticUnderlayment or otherVapor Barrier Protection Install Metal* Proper ventilation and vapor barrier protection recommended for heated spacesAllow an overhang a minimum of 1” at the eave to provide for a drip edge. Use inside closure at eave to prevent waterinfiltration, insect or bird infestation at openings. To protect against uplifting winds and to provide a finished appearance,apply gable trim. Apply fasteners every 24”. Optionally apply butyl tape as shown in Figure #6 along the top of lap ribs. Donot block the siphon channel with the tape. Also an option: apply a 1-1/2" lap stitch screw into the crown of the rib to securethe side lap. This is especially a good idea on roofs with a slope less than 4:12.Figure #6 - Proper Application of Side Lap Butyl TapeAllowable Uniform Loads Per Square FootLIVE LOAD (PSF)WIND LOAD (PSF)18” 24” 30” 36” 48” 54” 18” 24” 30” 36” 48” 54”SPAN (INCHES)29 Gauge 199 11271492822211 11876522923NOTES:1. Theoretical allowable loads are based on section properties and allowables calculated in accordance with 2001 AISI Specifications.2. Theoretical allowable loads are based on three or more uniform spans.3. For roof panels, deduct self weight for actual ‘live load’ capacity of the panel.4. These loads are for panel strength. Frames, purlins, decks and fasteners must be designed to resist all loads imposed on the panel.5. Check local building codes if panel testing is required.Mid Michigan Metal Sales800-615-8416

3.4.5.Triangle Method26Point C4Using two tape measures, locate point C by hookingone tap to a nail at point A and the second tapeto a nail at point B. Extend the tapes until they crossand meet at 4’ on the first tape and 5’ on the secondtape and place a temporary nail where 4’ and 5’ meet.54.the 4’ and 5’ measurements arethe 4 and 5 sides of the 3.4.5.triangle.322Point A1Point B11Eave3Establish a line from point A to point B bytemporarily marking each point with anail. The line must be parallel to the eaveand in this example 3’ long (this is the 3side of the 3.4.5. Triangle).Note:For larger 3.4.5.Trianglesmultiple each side of the triangle by thedesired increase in size. For example, ifthe roof panels are 25’ fromeave to ridge, multiply each side bya factor of 6 for an18’.24’.30’.Triangle. Obviously, thecloser the triangle vertical leglength is to matching the panelRidgePoint CRakeRoof SlopeRake31RidgeRakeRoof SlopeRake3Hook a chalk line to point A and pull it inline with point C and mark a chalk line onthe roof deck.Point AThis will be the square reference line for theHardy Rib panel installation.Mid Michigan Metal Sales800-615-8416Eave

3.4.5.Triangle Method4Mark chalk lines parallel with the square referenceline out ahead of panel installation so that panelsquare can be checked as the panels are installed.Suggested line spacing is one foot beyond 3 panelswide or about 10 feet.Ridge345678912345678910RakeRoof Slope2Square Reference LineRake110Eave5Check for square by measuring thedistance from the installed paneledge to the chalk line at both theeave and ridge. If themeasurements match, then theinstalled panels are square, if not,adjustments must be made tobring the panels back into square.Ridge12RakeRake12EaveMid Michigan Metal Sales800-615-8416

Installation SequenceThe following is an example of a typical sequence for the installation of Hardy Rib panels and trims and isspecific to the roof plan and conditions illustrated. The actual sequence may vary based on the specific roofplan and applicable conditions.1. Moisture Barrier2. Fascia Trim (optional)3. Drip EdgeInstall the Moisture Barrier perthe manufacturer’s recommendedprocedure.Install the FasciaTrim along alleaves and rakes.Install the drip edge along all eaveslapping over the FasciaTrim.4. Valley TrimInstall the Valley Trim over theDrip Edge working from the eaveto the valley peak.5. Hardy Rib PanelsInstall the panels over the Eaveand Valley Trims. Do not installpanels where the Ridge Trim lapsunder the panels.Mid Michigan Metal Sales800-615-84166. Hip TrimInstall the Hip Trim over thepanels.

Installation Sequence7. Ridge Trim8. Transition TrimInstall the Ridge Trim over the Hip Trimintersection and valley peak.Install theTransitionTrim over the low slopepanels and moisture barrier.10. Gable / Rake Trim11. High Side Peak TrimInstall the Rake Trim over the panels alongall rake (gable) edges.Install the High Side Peak Trim over thepanels.13. Side Wall TrimInstall the Side Wall Trim over the panels.9. Hardy Rib PanelsComplete thepanel installation installing the high slop panelsover the Trim Transition and the other remainingexposed locations.12. Ridge CapInstall the Ridge Trim over the panels.14. Side Wall Trim (Rear View)15. End Wall TrimInstall the Side Wall Trim over the panels.Install the End Wall Trim over the panels.Mid Michigan Metal Sales800-615-8416

Fascia1Roof SubstrateInstall the roof substrate according to localbuilding code requirements.2Moisture BarrierInstall moisture barrier according to the manufacture’s recommendedprocedure and in compliance with local building code requirements.3Fascia TrimInstall the Fascia trim and butt ends.Trim Pancake Screw4Fasten trim with Pancake Screws 2’ apartalong the length of the trim.Trim Wood Screw5Fasten trim withWood Screws spaced 2’apart along the length of the trim.Mid Michigan Metal Sales800-615-8416

Drip Edge2Moisture BarrierInstall moisture barrier according to the manufacture’s recommendedprocedure and in compliance with local building code requirements.4Trim Pancake ScrewFasten trim with Pancake Screws spaced 2’ apart along thelength of the trim.Drip Edge3Install the Drip Edge and butt ends.Roof SubstrateInstall the roof substrate according to local buildingcode requirements.17Panel Wood ScrewFasten panels to the roof substrate using Wood Screws spacedaccording to the recommended fastening pattern and frequency, and incompliance with local building codes.6Hardy Rib PanelsInstall the panel and overhang the panel a minimum of 1”beyond the Drip edge. See panel squaring method in thismanual.5Inside ClosurePlace the Inside Closure down over the drip edge or underlayment.Mid Michigan Metal Sales800-615-8416

Rake / GableTape SealantApply Butyl Tape along the length of the panel.Hardy Rib Panels3Install the panel and overhang the panela minimum of 1” beyond the Drip edge.See panel squaring method in thismanuel.Panel Wood ScrewFasten panels to the roof substrateusing Wood Screws spaced according tothe recommended fastening patternand frequency, and in compliance withlocal building codes.542Moisture BarrierInstall moisture barrier according to themanufacture’s recommended procedureand in compliance with local buildingcode requirements.1Roof SubstrateInstall the roof substrate according tolocal building code requirements.6Rake / Gable TrimInstall the Rake trim and overlap the ends4”. See lapping diagram in this manual.Trim Wood ScrewFasten trim withWood Screws spaced 2’apart along the length of the trim.Trim Wood ScrewFasten trim withWood Screwsspaced 2’ apart along the length ofthe trim.78Mid Michigan Metal Sales800-615-8416

Preformed Valley4Roof Substrate1Install the roofsubstrate according to localbuilding code requirements.2Moisture BarrierInstall moisture barrier according to themanufacture’s recommended procedure and incompliance with local building code requirements.3Preformed Valley TrimInstall the Valley trim and overlap the ends 4”.See lapping diagram in this manual.Trim Pancake ScrewFasten trim with Pancake Screws spaced 2’ apart along the lengthof the trim. See lapping diagram fastener pattern in this manual.76Hardy Rib PanelInstall the panel a minimum of 3” up from thewater diverter at the bottom of the Valley and minimumof 3” down from the top of the Valley. See panel squaring method in this manual.5Notes:Expanding ClosurePlace Expanding Closure parallel to each side of the Valleycenter water diverter. Closure should be up from the panelend about 1”. See panel minimum set back above.Panel Wood ScrewFasten panels to the roof substrate usingWood Screws spaced according to the recommendedfastening pattern and frequency, and in compliance with local building codes.Mid Michigan Metal Sales800-615-84161. See Valley Lapping - Page 252. See Valley Cutting - Page 26

Transition / Pitch BreakPanel Wood ScrewFasten panels to the roof substrate using Wood Screwsspaced according to the recommended fastening patternand frequency, and in compliance with local building codes.Hardy Rib PanelInstall the panel up 1” the transition bend. See panelsquaring method in this manual.1098Inside ClosurePlace the Inside Closure over the top of the Transition.The closure should be about 1” up from the panel end.Transition TrimPlace the Transition Flashing Trimover the Outside Closure.6Trim Wood ScrewFasten trim withWood Screwsspaced 9” apartalong the length ofthe trim, throughthe rib. See lappingdiagram.75Outside ClosurePlace the Outside Closure over panels.Panel Wood Screw4Fasten panels to the roof substrate using Wood Screwsspaced according to the recommended fastening patternand frequency, and in compliance with local building codes.12Hardy Rib Panel3Install the panel and overhang the panel a minimum of 1” beyondthe drip edge. See panel squaring method in this manual.Moisture BarrierInstall moisture barrier according to the manufacture’s recommendedprocedure and in compliance with local building code requirements.Roof SubstrateInstall the roof substrate according to local building code requirements.Mid Michigan Metal Sales800-615-8416

Gambrel13Hardy Rib PanelInstall the panel 1” beyond the transition bend. See panelsquaring method in this manual.14Panel Wood ScrewFasten panels to the roof substrate using Wood Screwsspaced according to the recommended fastening pattern andfrequency, and in compliance with local building codes.11Panel Wood ScrewPlace the Inside Closure overthe top of the Gambrel upabout 1” from the panel end.Fasten panels to the roofsubstrate using WoodScrews spaced according tothe recommended fasteningpattern and frequency, andin compliance with localbuilding codes.Trim Wood ScrewFasten trim withWoodScrews spaced 18” apartalong the length of the trim,through the rib.Hardy Rib Panel 3Inside Closure84Gambrel TrimPlace the Gambrel Flashing Trimover the Outside Closure.96Outside ClosurePlace the Outside Closure over thetop of the panels.3Install the panel and overhangthe panel a minimum of 1”beyond the eave edge.Moisture Barrier21Roof SubstrateInstall the roof substrate according to localbuilding code requirements.Install moisture barrieraccording to the manufacturer’srecommended procedure and incompliance with local buildingcode requirements.Mid Michigan Metal Sales800-615-8416

HipPanel Wood ScrewFasten trim withWood Screws spaced 9” apart alongthe length of the trim, through the rib. See lappingdiagram fastener pattern in this manual.Hip TrimPlace the Hip Trim over the Expanding Closure6Expanding ClosurePlace Expanding closure parallel toeach side of the hip center line so that hipfastener penetrates the center of the closure.Closure should be up from the panel endabout 1”.753412Panel Wood ScrewFasten panels to the roof substrate using Wood Screwsspaced according to the recommended fastening patternand frequency, and in compliance with local building codes.Hardy Rib PanelInstall the panel and overhang the panel a minimum of 1” beyondthe eave edge. See panel squaring method in this manual.Moisture BarrierInstall moisture barrier according to the manufacture’srecommended procedure and in compliance with localbuilding code requirements.Roof SubstrateInstall the roof substrate according to localbuilding code requirements.Mid Michigan Metal Sales800-615-8416

RidgeTrim Wood ScrewFasten trim withWood Screws spaced 9” apart along thelength of the trim, through the rib. See lapping diagram.Ridge Trim7Place the Ridge Trim over the Outside Closure.5Outside ClosurePlace the Outside Closure over the topof the panel.63412Panel Wood ScrewFasten panels to the roof substrate using Wood Screwsspaced according to the recommended fastening patternand frequency, and in compliance with local building codes.Hardy Rib PanelInstall the panel and overhang the panel a minimum of 1” beyondthe eave edge. See panel squaring method in this manual.Moisture BarrierInstall moisture barrier according to the manufacture’s recommendedprocedure and in compliance with local building code requirements.Roof SubstrateInstall the roof substrate according to local building code requirements.Mid Michigan Metal Sales800-615-8416

Vented RidgeTrim Wood ScrewFasten trim withWood Screws spaced 9” apart alongthe length of the trim, through the rib. See lappingdiagram fastener pattern in this manual.Ridge TrimPlace the Ridge Trim over the Profile Vent.6Vent MaterialApply the Profile Vent ridge venting material over thepanels on each side.573124Panel Wood ScrewFasten panels to the roof substrate using Wood Screwsspaced according to the recommended fastening patternand frequency, and in compliance with local building codes.Hardy Rib PanelInstall the panel and overhang the panel a minimum of 1” beyondthe drip edge. See panel squaring method in this manual.Moisture BarrierInstall moisture barrier according to the manufacture’s recommendedprocedure and in compliance with local building code requirements.Roof SubstrateInstall the roof substrate according to local building code requirements.Mid Michigan Metal Sales800-615-8416

High Side PeakTrim Wood ScrewFasten trim with Wood Screws spaced 2’ apartalong the length of the trim. See lapping diagram.High Side Peak TrimPlace the High Side Peak Trim over the Outside Closure.67Trim Wood ScrewFasten trim withWood Screws spaced 9” apartalong the length of the trim, through the rib.See lapping diagram.85Outside ClosurePlace the Outside Closure over thepanels.4321Panel Wood ScrewFasten panels to the roof substrate using WoodScrews spaced according to the recommendedfastening pattern and frequency, and incompliance with local building codes.Hardy Rib PanelInstall the panel and overhang the panel a minimum of 1”beyond the drip edge. See panel squaring method in thismanual.Moisture BarrierInstall moisture barrier according to the manufacturer'srecommended procedure and in compliance with localbuilding code requirements.Roof SubstrateInstall the roof substrate according tolocal building code requirements.Mid Michigan Metal Sales800-615-8416

Side Wall10Tube SealantApply Tube Sealant continuously along the Counter Flashing andgenerously filling the space between the flashing and the wall.Round or slope the Sealant top so that water will run off.9Trim Wood ScrewFasten trim with Wood Screws spaced 2’ apart along the lengthof the trim.8Counter Flashing (optional)Position the Counter Flashing above the Side Wall Trim asshown. Some applications may not need counter flashing.Side Wall TrimPlace the Side Wall Trim over theButyl tape and overlap the ends 4”.See lapping diagram in this manual.Trim Wood Screw67Fasten trim withWood Screws spaced 2’ apart along thelength of the trim. See lapping diagram.Tape Sealant2354Apply Butyl Tape along thelength of the panel.Panel Wood ScrewFasten panels to the roof substrate using Wood Screws spacedaccording to the recommended fastening pattern andfrequency, and in compliance with local building codes.Hardy Rib PanelInstall the panel and overhang the panel a minimum of 1”beyond the drip edge. See panel squaring method in thismanual.Moisture BarrierInstall moisture barrier according to the manufacturer'srecommended procedure and in compliance with localbuilding code requirements.Roof SubstrateInstall the roof substrate according to local buildingcode requirements.Mid Michigan Metal Sales800-615-84161

End Wall10Tube SealantApply Tube Sealant continuously along the Counter Flashing and generously filling the spacebetween the flashing and the wall. Round or slope the Sealant top so that water will run off.9Trim Wood ScrewFasten trim with Wood Screws spaced 2’ apart along the lengthof the trim.8Counter FlashingPosition the Counter Flashing above the Side Wall Trim asshown. Some applications may not need counter flashing.Side Wall TrimPlace the End Wall Trim over the Butyl tape and overlapthe ends 4”. See lapping diagram in this manual.6Outside ClosurePlace the Outside Closure over the top of the panel.57Trim Wood ScrewFasten trim withWood Screws spaced 9”apart along the length of the trim,through the rib. See lapping diagram.3Hardy Rib Panel4Install the panel and overhang the panel aminimum of 1” beyond the drip edge. Seepanel squaring method in this manual.2Moisture BarrierInstall moisture barrieraccording to the manufacturer’srecommended procedure.Roof Substrate1Install the roof substrate according tolocal building code requirements.Panel Wood ScrewFasten panels to the roof substrate using Wood Screws spaced according to the recommendedfastening pattern and frequency, and in compliance with local building codes.Mid Michigan Metal Sales800-615-8416

Valley LappingAfter cutting notches and applying Tube Sealant, slide the up slope valley into thehem groove while lapping over the top of the low slope valley 4”.Edge ofPanelEdge ofPanelCut 4” notch in Valley hem if applicableCut 4” notch in Valley hem if applicableAfter lapping, install screws spaced 2” apart between Tube Sealant rows.Do not install screws above edge of panel line.Apply two rows of Tube Sealant spaced 2” apartEdge ofPanel4” lap lineCross section of completedvalley LapMid Michigan Metal Sales800-615-8416Edge ofPanel

Valley CuttingValley starter cutting diagram with water diverter tabs.Before folding tabs2. Bend Line, bend left tab down 90º3. Bend Line, bend right tab down 90º1. Cut alone dashed linesAfter folding tabsMid Michigan Metal Sales800-615-8416

Pipe FlashingCut pipe flashing 15%smaller than actual pipe.Apply tube sealant to theunderside of the pipe flashing.Slide pipe flashingdown over the pipe.Press the pipe flashing into contours of panel configurationand fasten to the Hardy Rib Panel with wood screws orstitch screws. Apply additional sealant around base ifdesired.Mid Michigan Metal Sales800-615-8416

Mid Michigan Metal SalesG3336 S Dort Hwy. Burton, MI. 48529 (800) 615-8416Manufactures of High quality Metal Roofing and Siding Products

Hardy-Rib Installation Manual G3336 S Dort Hwy. Burton, MI 48529 midmichiganmetalsales.com. Toll-Free (800) 615-8416 "Nationwide supplier of quality metal roofing." Mid Michigan Metal Sales 800-615-8416 IMPORTANTNOTICE This manual contains suggestions and guidelines on how to install Mid Michigan

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