Report No. K-TRAN: KSU-15-6 June 2016 Electrical Resistivity .

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Report No. K-TRAN: KSU-15-6 FINAL REPORT June 2016Electrical ResistivityMeasurement of MechanicallyStabilized Earth Wall BackfillStacey Tucker-Kulesza, Ph.D.Michael SnappWeston KoehnKansas State University Transportation Center

147Report No.2 Government Accession No.K-TRAN: KSU-15-6Title and SubtitleElectrical Resistivity Measurement of Mechanically Stabilized Earth WallBackfill3Recipient Catalog No.5Report DateJune 2016Performing Organization CodeAuthor(s)Stacey Tucker-Kulesza, Ph.D., Michael Snapp, Weston Koehn79Performing Organization Name and AddressKansas State University Transportation CenterDepartment of Civil Engineering2122 Fiedler HallManhattan, Kansas 6650612 Sponsoring Agency Name and AddressKansas Department of TransportationBureau of Research2300 SW Van BurenTopeka, Kansas 66611-11956Performing Organization ReportNo.10 Work Unit No. (TRAIS)11 Contract or Grant No.C203213 Type of Report and PeriodCoveredFinal ReportJuly 2014–March 201614 Sponsoring Agency CodeRE-0657-0115 Supplementary NotesFor more information write to address in block 9.In Kansas, mechanically stabilized earth (MSE) retaining walls are typically backfilled with coarse aggregate.Current backfill material testing procedures used by the Kansas Department of Transportation (KDOT) utilize on-siteobservations for construction quality assurance and the American Association of State Highway and TransportationOfficials (AASHTO) Standard T 288-12 (2012), “Standard Method of Test for Determining Minimum Laboratory SoilResistivity.” T 288 is designed to test a soil sample’s electrical resistivity, which correlates to its corrosive potential.The test, based on material passing through a No. 10 sieve, is considered inappropriate for coarse aggregates andpotentially leads to over-conservative designs. Additionally, T 288 is run on a sample from the aggregate source, buttest results may not capture variability of the aggregate used in construction. Electrical resistivity imaging (ERI)provides a two-dimensional (2D) profile of the bulk resistivity of backfill material, thereby reducing uncertaintyregarding backfill uniformity as compared to traditional sampling. The objective of this study was to characterize bulkresistivity of in-place MSE wall backfill aggregate using ERI. ERI was used on six walls: five MSE walls and onegravity retaining wall that contained no reinforcement. The ERI field method produced a 2D profile that depictedelectrical resistivity uniformity for bulk analysis. A post-processing algorithm was developed to calculate the bulkelectrical resistivity of the backfill and reduce the qualitative interpretation of the ERI results. These results indicatethat the laboratory analysis of T 288 underestimates the bulk electrical resistivity of in situ backfill material.Recommendations of the study were that ERI surveys and calculated mean electrical resistivity be utilized asconstruction quality assurance in order to reduce uncertainty of current selection practices.17 Key WordsMechanically Stabilized Earth Wall Backfill, ElectricalResistivity Imaging, Coarse Aggregate19 Security Classification(of this report)Unclassified18 Distribution StatementNo restrictions. This document is available to the publicthrough the National Technical Information Servicewww.ntis.gov.21 No. of pages22 Price8320 Security Classification(of this page)UnclassifiedForm DOT F 1700.7 (8-72)i

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Electrical Resistivity Measurement ofMechanically Stabilized Earth Wall BackfillFinal ReportPrepared byStacey Tucker-Kulesza, Ph.D.Michael SnappWeston KoehnKansas State University Transportation CenterA Report on Research Sponsored byTHE KANSAS DEPARTMENT OF TRANSPORTATIONTOPEKA, KANSASandKANSAS STATE UNIVERSITY TRANSPORTATION CENTERMANHATTAN, KANSASJune 2016 Copyright 2016, Kansas Department of Transportationiii

PREFACEThe Kansas Department of Transportation’s (KDOT) Kansas Transportation Research and NewDevelopments (K-TRAN) Research Program funded this research project. It is an ongoing,cooperative and comprehensive research program addressing transportation needs of the state ofKansas utilizing academic and research resources from KDOT, Kansas State University and theUniversity of Kansas. Transportation professionals in KDOT and the universities jointly developthe projects included in the research program.NOTICEThe authors and the state of Kansas do not endorse products or manufacturers. Trade andmanufacturers names appear herein solely because they are considered essential to the object ofthis report.This information is available in alternative accessible formats. To obtain an alternative format,contact the Office of Public Affairs, Kansas Department of Transportation, 700 SW Harrison, 2ndFloor – West Wing, Topeka, Kansas 66603-3745 or phone (785) 296-3585 (Voice) (TDD).DISCLAIMERThe contents of this report reflect the views of the authors who are responsible for the facts andaccuracy of the data presented herein. The contents do not necessarily reflect the views or thepolicies of the state of Kansas. This report does not constitute a standard, specification orregulation.iv

AbstractIn Kansas, mechanically stabilized earth (MSE) retaining walls are typically backfilledwith coarse aggregate. Current backfill material testing procedures used by the KansasDepartment of Transportation (KDOT) utilize on-site observations for construction qualityassurance and the American Association of State Highway and Transportation Officials(AASHTO) Standard T 288-12 (2012), “Standard Method of Test for Determining MinimumLaboratory Soil Resistivity.” T 288 is designed to test a soil sample’s electrical resistivity, whichcorrelates to its corrosive potential. The test, based on material passing through a No. 10 sieve, isconsidered inappropriate for coarse aggregates and potentially leads to over-conservativedesigns. Additionally, T 288 is run on a sample from the aggregate source, but test results maynot capture variability of the aggregate used in construction. Electrical resistivity imaging (ERI)provides a two-dimensional (2D) profile of the bulk resistivity of backfill material, therebyreducing uncertainty regarding backfill uniformity as compared to traditional sampling. Theobjective of this study was to characterize bulk resistivity of in-place MSE wall backfillaggregate using ERI. ERI was used on six walls: five MSE walls and one gravity retaining wallthat contained no reinforcement. The ERI field method produced a 2D profile that depictedelectrical resistivity uniformity for bulk analysis. A post-processing algorithm was developed tocalculate the bulk electrical resistivity of the backfill and reduce the qualitative interpretation ofthe ERI results. These results indicate that the laboratory analysis of T 288 underestimates thebulk electrical resistivity of in situ backfill material. Recommendations of the study were thatERI surveys and calculated mean electrical resistivity be utilized as construction qualityassurance in order to reduce uncertainty of current selection practices.i

AcknowledgementsThe authors would like to thank the Kansas Department of Transportation (KDOT) andthe Kansas Transportation Research and New-Developments (K-TRAN) Program for funding theresearch described in this report. The authors thank the KDOT project monitor Jim Brennan andall the construction-site foremen for working with us as we performed testing during theirconstruction. We also thank Dr. Robert Parsons, Dr. Jie Han, and Mr. Zachary Brady at theUniversity of Kansas for providing the laboratory data for this research.ii

Table of ContentsAbstract . iAcknowledgements . iiTable of Contents . iiiList of Tables . vList of Figures . viChapter 1: Introduction . 1Chapter 2: Literature Review . 52.1 American Association of State Highway and Transportation Officials . 52.2 American Society of Testing and Materials . 62.3 Federal Highway Administration. 62.3.1 Soil Corrosion . 82.3.2 Corrosion Studies of Mechanically Stabilized Earth Retaining Wall Reinforcement . 82.4 Electrical Resistivity Imaging . 102.4.1 Four-Electrode Arrays. 132.4.2 Data Processing . 17Chapter 3: Methodology . 203.1 Equipment and Software . 203.2 Preliminary Electrical Resistivity Imaging Data . 223.2.1 Geosynthetic Wall 1: Interchange of US Route 73 and Interstate 70 . 223.2.2 Geosynthetic Wall 2: Overpass of 118th Street and Interstate 70 . 253.2.3 Geosynthetic Wall 3: South Broadway Street and Centennial Drive . 273.2.4 Metal Wall 4: Interchange of Ridgeview and Kansas Highway 10 . 283.2.5 Gravity Wall 5: Intersection of Haskell Avenue and East 31st Street . 303.2.6 Geosynthetic Wall 6: Intersection of 31st St. and Louisiana St. . 313.3 Partially Saturated Electrical Resistivity Imaging Data . 333.3.1 Partially Saturated Geosynthetic Wall 2 . 333.3.2 Partially Saturated Metal Wall 4 . 343.3.3 Partially Saturated Gravity Wall 5 . 353.4 Quantitative Post-Processing Algorithm . 37Chapter 4: Electrical Resistivity Results. 424.1 Geosynthetic Wall 1. 42iii

4.2 Geosynthetic Wall 2. 434.3 Metal Wall 4 . 464.4 Gravity Wall 5 . 474.5 Geosynthetic Wall 6. 49Chapter 5: Conclusions . 515.1 Comparison with Brady et al. (2016) Laboratory Electrical Resistivity . 56Chapter 6: Recommendations . 576.1 Future Work . 59References . 60Appendix A: Preliminary ERI Post Processing . 63Appendix B: Partially Saturated Post Processing . 66iv

List of TablesTable 1.1: Correlation Between Resistivity Values and Corrosion Potential . 3Table 2.1: Recommended Testing Methods and Standards of MSE Wall Backfill Material . 7Table 2.2: Resistivity of Common Geological Materials . 10Table 3.1: Characteristics of GW1 614. 23Table 3.2: Characteristics of GW1 714. 24Table 3.3: Characteristics of GW2 614. 26Table 3.4: Characteristics of GW3 714. 27Table 3.5: Characteristics of MW4 914 . 29Table 3.6: Characteristics of GRW5 215 . 31Table 3.7: Characteristics of GW6 615. 32Table 3.8: Characteristics of SGW2 515 . 33Table 3.9: Characteristics of SMW4 1014. 35Table 3.10: Characteristics of SGR5 515 . 36Table 3.11: Norm of Residuals from the Normal Distribution of Normal and Lognormal CDFs . 39Table 5.1: Summary of Bulk Electrical Resistivity Testing Results . 51Table 6.1: Corrosion Potential Using ERI . 58v

List of FiguresFigure 1.1: Typical MSE Wall Attributes . 1Figure 2.1: General Configuration of Current and Potential Electrodes . 11Figure 2.2: Apparent Electrical Resistivity Pseudosection of the Dipole-Dipole Array . 13Figure 2.3: 2D Apparent Electrical Resistivity Pseudosection from Field Data . 13Figure 2.4: Electrode Geometric Configuration of the Dipole-Dipole Array. 14Figure 2.5: Electrode Geometric Configuration of the Wenner Array . 15Figure 2.6: Electrode Geometric Configuration of the Schlumberger Array . 16Figure 2.7: Electrode Geometric Configuration of the Inverse Schlumberger Array. 16Figure 2.8: Beginning of the Computer Modeling and Inversion . 19Figure 3.1: Equipment (a) Stainless Steel Electrode Setup; (b) Equipment Setup in the Field . 21Figure 3.2: Correlation of Average Injected Current and Average Contact Resistance . 22Figure 3.3: GW1 Experimental Setup (a) June 18, 2014; (b) July 9, 2014 . 23Figure 3.4: GW1 614 Inverted Resistivity Profile . 24Figure 3.5: GW1 714 Inverted Resistivity Profile . 25Figure 3.6: GW2 Experimental Setup. 25Figure 3.7: GW2 614 Inverted Resistivity Profile . 26Figure 3.8: GW3 714 Inverted Resistivity Profile . 28Figure 3.9: MW4 Experimental Setup . 28Figure 3.10: MW4 914 Inverted Resistivity Profile . 30Figure 3.11: GRW5 Experimental Setup . 30Figure 3.12: GRW5 215 Inverted Resistivity Profile . 31Figure 3.13: GW6 Experimental Setup. 32Figure 3.14: GW6 615 Inverted Resistivity Profile . 33Figure 3.15: SGW2 Experimental Setup . 34Figure 3.16: SGW2 515 Inverted Resistivity Profile . 34Figure 3.17: SMW4 1014 Inverted Resistivity Profile . 35Figure 3.18: SGR5 515 Inverted Resistivity Profile . 36Figure 3.19: Histogram of GW1 614 . 37Figure 3.20: PDF of GW1 614 . 40Figure 4.1: GW1 Final Inverted Resistivity Section . 42Figure 4.2: GW1 Final (a) Histogram; (b) PDF . 43vi

Figure 4.3: GW2 Final Inverted Resistivity Section . 44Figure 4.4: GW2 Final (a) Histogram; (b) PDF . 44Figure 4.5: GW2 (a) GW2 Final Inverted Resistivity Section; (b) GW2 614 . 45Figure 4.6: MW4 Final Inverted Resistivity Section . 46Figure 4.7: MW4 Final (a) Histogram; (b) PDF . 47Figure 4.8: GRW5 415 Final Inverted Resistivity Section . 48Figure 4.9: GRW5 Final (a) Histogram; (b) PDF . 48Figure 4.10: GW6 Final Inverted Resistivity Section. 49Figure 4.11: GW6 Final (a) Histogram; (b) PDF . 50Figure 5.1: Summary of Measured Bulk Resistivity . 53Figure 5.2: Grain Size Distributions of Samples from MSE Walls . 53Figure 5.3: Dry and Partially Saturated Survey Bulk Resistivity . 55Figure A.1: GW2 Histogram. 63Figure A.2: GW2 PDF . 63Figure A.3: MW4 Histogram . 64Figure A.4: MW4 PDF . 64Figure A.5: GRW5 Histogram . 65Figure A.6: GRW5 PDF . 65Figure B.1: SGW2 Histogram. 66Figure B.2: SGW2 PDF . 66Figure B.3: SMW4 Histogram . 67Figure B.4: SMW4 PDF . 67Figure B.5: SGR5 Histogram . 68Figure B.6: SGR5 PDF . 68vii

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Chapter 1: IntroductionThe Kansas Department of Transportation (KDOT) utilizes mechanically stabilized earth(MSE) retaining walls throughout the Kansas highway system. MSE walls were firstimplemented in the United States in the 1970s due to their cost efficiency and strength (Armour,Bickford, & Pfister, 2004). MSE walls generally consist of three components: vertical facing,leveling pad, and reinforced backfill (Figure 1.1). Reinforcement extends from the vertical facingof the wall into the backfilled soil, advantageously utilizing the soil’s strength properties andweight to support the wall.Figure 1.1: Typical MSE Wall AttributesBackfill is selected prior to construction based on specific material properties, such as itspotential to foster a corrosive environment. MSE walls use either metallic or polymeric materialsas reinforcement. One primary disadvantage of metal reinforcement is that it is susceptible tocorrosion. Corrosion, the process of metal material returning to its stable natural state, is causedby naturally occurring electric current flowing between two metal objects or two points on thesame material when an electrolyte (typically water) is present in the soil (Elias, Fishman,1

Christopher, & Berg, 2009). Corrosion of the reinforcement can result in loss of thickness,stiffness, and strength. In extreme cases, reinforcement corrosion can lead to failure of the MSEwall system (Armour et al., 2004; Thornley & Siddharthan, 2010). Although polymericreinforcement, such as geosynthetics, is not susceptible to corrosion, typically all backfillmaterial must satisfy corrosion criteria in transportation structures.Assessment of a soil’s corrosive potential requires accurate evaluation of pH, electricalresistivity, and sulfate and chloride concentrations of fluids in contact with the soil. TheAmerican Association of State Highway and Transportation Officials (AASHTO) has specifiedrates of reinforcement corrosion and developed a standard test method used to determine a soil’scorrosion potential. In addition, AASHTO, the American Society for Testing Materials (ASTM),the Federal Highway Administration (FHWA), and state Departments of Transportation (DOTs)have created guidelines and standards for construction of MSE walls, along with testingprocedures and construction quality assurance (CQA) practices. This study focused on a CQAtest to complement the AASHTO Standard T 288-12 (2012), “Standard Method of Test forDetermining Minimum Laboratory Soil Resistivity,” which is used to determine corrosionpotential of soils.AASHTO Standard T 288 utilizes a sample of soil gathered from the selected backfillmaterial which passes through a No. 10 sieve (2.00 mm). Water is added to the material passingthe sieve and then placed into a 688-cm3 box. A meter is attached to the box and the resistance ofthe soil is measured. The sample is then removed, more water is added, and then tested again andrepeated until a minimum resistance is measured. The resistivity is calculated by multiplying theresistance by a constant for the box which is derived from the relationship of the surface area ofone electrode and the distance between the two electrodes. FHWA has established qualitativelevels of corrosiveness with measured ranges of electrical resistivity, as shown in Table 1.1.Select backfills identified as moderate to mildly corrosive are generally acceptable for MSEwalls.The T 288 method has many disadvantages. The coarse aggregate used for MSE wallsoften contains only a small percentage of material that passes the No. 10 sieve. Thapalia, Borrok,Nazarian, and Garibay (2011) found that the small percentage of material that passes the No. 102

sieve is typically not representative of the corrosive nature of the aggregate, potentially leadingto unnecessary rejection of the material. An additional disadvantage of T 288, as with allsampling methods, is that it provides only point sources of information, often from a stockpilethat represents potential sources of fill material. This study investigated the application ofelectrical resistivity imaging (ERI) as an in situ measurement for corrosion potential of aggregateby determining the bulk electrical resistivity of the aggregate.Table 1.1: Correlation Between Resistivity Values and Corrosion PotentialAggressivenessResistivity (Ωcm)Very corrosive 700Corrosive700 to 2,000Moderately corrosive2,000 to 5,000Mildly corrosive5,000 to 10,000Noncorrosive 10,000Note: Adapted from Elias et al. (2009)The only common field method used to predict and monitor reinforcement corrosion isthe addition of metal coupons (Elias et al., 2009). Coupons are small samples of metalreinforcement that are inserted near the face of the wall during construction and then removedfor degradation testing. Their removal does not affect the integrity of the MSE wall and sampledegradation is attributed to corrosion. Currently, there is a need for an in situ testing method thatcan be used in concert with T 288 to determine the corrosion potential of MSE wall backfill. TheERI in the field can provide results of the entire wall and be performed on the aggregates in situwithout material being crushed or saturated, which is more indicative of MSE wall backfill.This study investigated the application of ERI, a near-surface nondestructive geophysicalfield testing method used to determine the bulk electrical resistivity of MSE wall backfill. Fewknown in situ testing procedures exist for determining electrical resistivity of aggregate backfill.ERI provides a two-dimensional (2D) profile of subsurface electrical resistivity distribution,thereby providing more information than a sample tested in a laboratory setting. In this study,ERI was applied to five MSE walls specified by KDOT: four walls that contained geosyntheticreinforcement and one wall that had metallic reinforcement. A sixth wall that contained no3

reinforcement was also tested. A quantitative post-processing algorithm was developed todetermine bulk electrical resistivity of in-place backfill.This report is divided into six chapters. The literature review is included in Chapter 2following this introduction. Chapter 3 discusses equipment used during testing, the ERI fieldtesting procedure, the preliminary results of each wall, and the quantitative post-processing.Chapter 4 presents the final bulk electrical resistivity of the structures. Finally, conclusions arepresented in Chapter 5 and recommendations and future work are presented in Chapter 6.4

Chapter 2: Literature ReviewAASHTO, ASTM, FHWA, and state DOTs have developed guidelines, standards, testingprocedures, and CQA practices for retaining wall backfill materials. Current MSE wallconstruction testing and practices are primarily laboratory analyses with limited in situinvestigation.2.1 American Association of State Highway and Transportation OfficialsAASHTO has developed and published specifications and testing (field and laboratory)procedures primarily to be used in transportation infrastructure construction. AASHTO hasdeveloped a test that may be used for MSE wall backfill (AASHTO Standard T 288-12, 2012). Inaddition to AASHTO Standard T 288-12 and other applicable test procedures, AASHTO has alsopublished specifications and guidelines for MSE retaining wall construction.AASHTO Standard T 288-12 determines electrical resistivity of a soil sample which is anindicator of its corrosion potential. The test can also identity the soil conditions that mayaccelerate metal corrosion in an MSE wall or underground metallic elements. It involvesgathering a sample from the borrow material and determining minimum soil resistivity throughlaboratory testing. The sample is pulverized to pass a 2-mm sieve (No. 10) and mixed withdistilled water. After the soil has been cured for 12 hours, it is remixed thoroughly andcompacted into layers in a soil box (two box sizes outlined in the standard). The soil boxcontains two electrodes at opposite ends that are connected to a resistivity meter. Resistance ismeasured between the two electrodes and soil resistivity is calculated. After the test is completed,the soil is removed, water is added to the soil, remixed, placed back into the box, and anothermeasurement is taken. Measurements

electrical resistivity uniformity for bulk analysis. A post-processing algorithm was developed to calculate the bulk electrical resistivity of the backfill and reduce the qualitative interpretation of the ERI results. These results indicate that the laboratory analysis of T 288 underestimates the bulk electrical resistivity of backfill material.

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